Field of Invention
[0001] The present invention relates to a method for forming lithographic printing plates,
and also relates to a plate-making element for making lithographic printing plates.
Background
[0002] Printing plates made using silver halide sensor-type light-sensitive polymerizable
materials have been proposed, as described in U.S. Patent Nos. 3,687,667; 3,697,275;
3,746,542; 3,756,818; 3,756,820; 3,767,400; 3,782,943; 3,782,944; 3,790,378; and 3,874,947
(all Hayakawa et al). These patents disclose situations wherein an ethylenically-unsaturated
compound is present in a processing solution or, if it is in the light sensitive material,
in the same layer as the silver halide. In each of the references, polymerization
of the vinyl compound is achieved by reducing the exposed silver halide in the presence
of the compound.
[0003] When the silver halide emulsion and the ethylenically-unsaturated compound are in
the same layer of a printing plate precursor, there are typically disadvantages. For
instance, the thickness of the polymerizing layer is typically thicker because it
must additionally contain silver halide material and binder colloid as well as the
polymerizable material. Another disadvantage is that because the film typically swells
substantially as developer solution penetrates to permit development of the silver
halide, the resolution of the resultant printing image may be limited. Furthermore,
because a hydrophilic binder must typically be incorporated in the emulsion to aid
in dispersing the hydrophilic silver halide throughout the emulsion, the inking characteristics
and printing durability of the resultant printing plates is typically inferior when
using the polymer images formed therefrom as relief printing plates.
[0004] U.S. Patent No. 3,245,793 (Smith) discloses a process for forming images wherein
a developed silver halide image is used as a mask for imagewise irradiation of a layer
containing a photopolymerizable non-gaseous ethylenically-unsaturated compound. U.S.
Patent Nos. 4,268,609 and 4,299,912 (both Shiba et al.) disclose similar mask techniques
for formation of a printing image via photopolymerization.
[0005] U.S. Patent No. 4,335,197 (Chambers et al.) discloses a method for producing a photopolymer
image wherein a photosensitive element comprising a substrate coated with a photosensitive
layer containing dispersed silver halide particles in operative association with a
continuous film-forming phase of a defined polymeric coupler is used.
[0006] U.S. Patent No. 4,547,450 (Maeda et al.) discloses a multilayer image-forming element
in which a silver halide photographic emulsion and a polymerizable ethylenically-unsaturated
compound are contained in adjacent layers. According to the reference, the polymerization
reaction is initiated by an oxidized radical of a reducing agent that reduces the
silver halide latent image.
[0007] U.S. Patent No. 4,557,997 (Iwasaki et al.) discloses photopolymerizable compositions
comprising silver halide, high molecular binder, and vinyl monomer. The silver halide
is used as a photoinitiator.
Summary of Invention
[0008] The present invention provides a novel method that utilizes the high photosensitivity
of silver-halide emulsions for producing durable printing plates. The present invention
also provides novel silver halide-based plate-making elements that exhibit high photosensitivity
and which may be used to make durable printing plates.
[0009] In brief summary, the method of the invention for making printing plates comprises:
a) providing a plate-making element (10) that comprises a hydrophilic base sheet and
a hydrophobic image-receiving layer (14), the image-receiving layer comprising at
least one ethylenically-unsaturated oligomer which is polymerizable by free radicals;
b) forming a developed, i.e. reduced, metallic silver source image in a source image
layer (16), said source image being capable of generating free radical complexes when
a silver-initiated free radical generator solution, referred to herein as a free radical
generator solution, e.e. a pyrazine derivative free radical generator solution, is
applied thereto;
c) arranging the source image layer in intimate contact with the image-receiving layer
to provide an image transfer assembly;
d) applying free radical generator solution to the image transfer assembly thereby
generating free radicals in the source image layer that migrate from the source image
layer to the image-receiving layer such that the free radicals cause portions of the
oligomer of the image-receiving layer to polymerize in an imagewise fashion;
e) removing the source image layer; and
f) developing the image-receiving layer, i.e. removing the non-crosslinked portions
thereof;
to provide a printing plate comprising a printing image, i.e the polymerized or hardened
portions of the oligomer of the image-receiving layer, on the base sheet wherein said
free radical generator solution comprises at least one of the following catalysts:
pyrazine derivatives, quinoxaline derivatives, and phenazine derivatives.
[0010] Briefly summarising, the plate-making elements of the invention (10) comprise:
a) a base sheet (12), preferably flexible, comprising a hydrophilic printing surface;
with
b) a hydrophobic image-receiving layer (14) thereon; the image-receiving layer comprising
at least one ethylenically-unsaturated oligomer which is polymerizable by free radicals;
c) a source image layer (16) disposed on the image receiving layer and comprising
an aqueous-permeable emulsion comprising a silver halide which can be exposed and
developed to form a metallic silver image that upon contact with a free radical generator
solution will develop free radical complexes capable of migrating into the image-receiving
layer in substantially imagewise fashion and causing substantially imagewise polymerization
or hardening of the oligomer, wherein at least one of said image-receiving layer (14)
and said source image layer (16) contains a free-radical transfer agent.
[0011] Such plate-making elements may be used in accordance with the method of the invention,
or if desired, the novel method provided herein may be used to make a printing plate
from an element consisting of a base sheet and an image-receiving layer as described
above with a separate member bearing a developed silver image, e.g., a developed lith
film, being used as the source image layer.
[0012] In accordance with the present invention, printing plates may be made which achieve
the high photospeed and selective sensitivity associated with silver halide materials
and which also achieve the high durability and press latitude associated with traditional
metal base plates. Printing plates may be made using exposure sources providing as
little as 5 milliwatts or less of power and exposure energies at the film plane of
less than 5 ergs/centimeter
2.
Brief Description of Drawing
[0013] The invention will be further explained with reference to the drawing, wherein:
Figure 1 shows in schematic cross-section a portion of one embodiment of a typical
plate-making element of the invention;
Figures 2-4 show in schematic cross-section the same portion of plate-making element
through sequential steps of the method of the invention; and
Figures 5-7 show in schematic cross-section a portion of another embodiment of a plate-making
element and a separate source image layer through sequential steps of the method of
the present invention.
[0014] These figures, which are idealized, are not to scale and are intended to be merely
illustrative and non limiting.
Detailed Description of Preferred Embodiments
[0015] Figure 1 illustrates in schematic cross-section a typical embodiment of a plate-making
element of the invention. Element 10 comprises base sheet 12, hydrophobic image-receiving
layer 14, source image layer 16, and optional top coat 18.
[0016] The base sheet should be a material that is inherently hydrophilic or which can be
conditioned to be hydrophilic. Illustrative examples of materials which can be used
in base sheets of printing plates of the invention include aluminum, aluminum alloys,
steel, steel alloys, zinc, iron, and polymer films, e.g., polyester, with hydrophilic
coatings. If desired, laminates of such metals or of metal with paper or polymer films
may also be used. Aluminum is generally preferred because such base sheets typically
provide better adhesion of the resultant printing image, i.e., hardened portion of
the image-receiving layer, thereto.
[0017] The base sheet preferably exhibits sufficient mechanical strength, e.g., tensile
strength, impact resistance, etc., to permit the element to be handled during preparation
and use as a printing plate. Also, it is typically preferred that the base sheet be
somewhat flexible to facilitate handling and enable mounting on rotary presses. In
some embodiments the base sheet will be magnetically attractable to facilitate printing
presses adapted to use magnetic printing plate mounting means. The base sheet is preferably
sufficiently dimensionally stable to resist undesireable stretching during printing
which might tend to affect the accuracy of the printed image.
[0018] Depending upon the embodiment, the base sheet will typically be prepared by conventional
means to render the surface of same hydrophilic, e.g., aluminum base sheets may be
grained and anodized and/or silicated.
[0019] Image-receiving layer 14 is hydrophobic and comprises at least one ethylenically-unsaturated
oligomer which may be selectively polymerized and rendered substantially insoluble
by free radicals. In general, any free radical polymerizable composition which will
yield a durable hydrophobic printing image may be used. The image-receiving layer
is preferably substantially permeable to aqueous solutions so as to permit penetration
by solutions containing free radicals as will be discussed below.
[0020] According to the present invention, polymerization of the oligomer in image-receiving
layer 14 is achieved through action of free radicals generated in a metallic silver
image, in contrast to many previously known systems wherein polymerization of the
oligomer and formation of the printing image is carried out through photopolymerization
action, i.e., photo-initiated crosslinking. In fact, in the present invention it is
typically preferred that image-receiving layer 14 be substantially non-photopolymerizable,
thereby facilitating handling and storage of same.
[0021] Nongaseous ethylenically-unsaturated oligomers which can be used in image-receiving
layer 14 include those oligomers having at least one ethylenically-unsaturated group
capable of addition polymerization which are liquid or solid at room temperature.
Such oligomers may be used singly or in combination. Illustrative examples of useful
oligomers include acrylamide, acrylonitrile, N-hydroxymethyl acrylamide, methacrylamide,
N-t-butylacrylamide, methacrylic acid, acrylic acid, calcium acrylate, sodium acrylate,
methyl methacrylate, methyl acrylate, ethyl acrylate, 2-acrylamide-2-methylpropanesulfonic
acid, vinyl pyrrolidone, 2-vinylpyridine, 4-vinylpyridine, 2-methyl-N-vinylimidazole,
potassium vinylbenzenesulfonate, and vinylcarbazole.
[0022] Oligomers having two or more ethylenically-unsaturated groups are particularly advantageous
as the resultant printing images formed therefrom typically tend to exhibit greater
durability. Such oligomers may be used instead of or together with the aforementioned
oligomers which have a single ethylenically-unsaturated group. Oligomers having a
plurality of ethylenically-unsaturated groups may be used singly or in combinations
of two or more such oligomers. Illustrative examples of such oligomers include N,N'-methylenebisacrylamide,
ethylene glycol dimethacrylate, diethylene glycol dimethacrylate, triethylene glycol
dimethacrylate, polyethylene glycol dimethacrylate, divinyl ether, divinylbenzene,
bisphenol A dimethacrylate, trimethylolpropane triacrylate, pentaerythitol tetraacrylate,
bisoxyethylenated bisphenol A diacrylate, and dipentaerythitol hexaacrylate.
[0023] Urethane oligomers are typically preferred for use in the present invention as printing
plates made with such oligomers typically exhibit good durability and inkability properties.
[0024] U.S. Patent No. 4,228,232 (Rousseau) discloses a number of oligomers, and methods
for making same, at column 3, line 57, through column 8, line 58, which could be used
in the present invention.
[0025] Image-receiving layer 14 will comprise at least 10 weight percent, typically between
10 and 60 weight percent, preferably between 15 and 45 weight percent, and more preferably
between 20 and 35 weight percent, of oligomer.
[0026] Image-receiving layer 14 may comprise a binder, e.g., a natural or synthetic polymeric
substance, which is preferably substantially insoluble in aqueous solutions but is
capable of swelling sufficiently to permit penetration of the free radical generating
solution therethrough to permit desired imagewise polymerization. Illustrative examples
of natural polymeric substances which may be used as binders herein include gelatin,
gelatin derivatives, gelatin graft polymers, polysaccharides such as starch or dextran,
cellulose derivatives, and shellac. Illustrative examples of other polymeric substances
which may be used as binders herein include homopolymers or copolymers of acrylic
acid or methacrylic acid; free carboxylic acid group-containing polymers such as polymers
of maleic acid, itaconic acid, vinylbenzoic acid, etc.; sulfonic acid group-containing
polymers such as sodium styrenesulfonate copolymers, etc.; carboxylic acid anhydride
group-containing polymers such as itaconic acid anhydride copolymers, etc.; novolak
resins such as phenol-formaldehyde resin or cresolformaldehyde resin, etc.; hydroxy
group-containing polymers such as polyhydroxystyrene, polyvinyl alcohol, vinyl alcohol
copolymers, etc.; amide group-containing polymers such as polyamides, polyacrylamide
or acrylamide copolymers, etc.; sulfonamide group-containing polymers such as styrenesulfonamide
copolymers, etc.; polyvinyl pyrrolidone or vinylpyrrolidone copolymers; nylons such
as copolymerized nylon or alcohol-soluble nylons such as methoxymethylate, nylon,
etc.; polyvinyl acetals such as polyvinyl formal, polyvinyl butyral, etc.; hydroxyalkylcellulose,
e.g., hydroxypropylcellulose; poly(vinyl methylether); polyvinylacetate, polyvinylacetate-polyvinylchloride
copolymers; polyacrylates, e.g., polyalkylmethacrylates; and polyalkylene glycol.
The aforementioned binder resins can be used singly or in mixtures of two or more.
[0027] Image-receiving layer 14 may be free of, but will typically comprise between 10 and
60 weight percent, preferably between 15 and 35 weight percent, and more preferably
between 20 and 30 weight percent, of binder.
[0028] Image-receiving layer 14 may also comprise a free radical-polymerizable monomer component
having one or more ethylenically-unsaturated groups such as acrylate, methacrylate,
vinyl, and allyl. U.S. Patents Nos. 3,895,949 and 4,037,021 disclose a number of free
radical polymerizable monomers which are useful herein. Monomers which are preferred
with the oligomers disclosed in the aforementioned U.S. Patent No. 4,228,232 are compounds
having multiple acrylate and methacrylate groups, e.g., acrylic esters of low molecular
weight polyols, such as trimethylolpropanetriacrylate, pentaerythritol tetraacrylate
and triacrylate, etc. The molecular weight of such monomers are preferably less than
2,000 and more preferably less than 1,000.
[0029] Image-receiving layer 14 may be free of such monomers, but in some embodiments will
comprise up to 60 weight percent, typically between 25 and 50 weight percent, of such
monomer components.
[0030] If desired, plasticizers may be added to image-receiving layer 14 to adjust the hardness
and flexibility thereof. Illustrative examples of useful plasticizers include phthalic
acid esters such as dimethyl phthalate, diethyl phthalate, dibutyl phthalate, dissobutyl
phthalate, dioctyl phthalate, octylcapryl phthalate, dicyclohexyl phthalate, ditridecyl
phthalate, butyl benzyl phthalate, diisodecyl phthalate, diallyl phthalate, etc.;
glycol esters such as dimethyl glycol phthalate, ethylphalyl ethyl glycol, methylphthalyl
ethyl glycol, butylphalyl butyl glycol, triethylene glycol dicaprylate, etc.; phosphoric
acid esters such as tricresyl phosphate or triphenyl phosphate, etc.; aliphatic dibasic
acid esters such as diisobutyl adipate, dioctyl adipate, dimethyl sebacate, dibutyl
sebacate, diisoctyl azelate, etc.; triethyl citrate, glycerol triacetyl ester; and
butyl laurate.
[0031] Various known surface active agents, e.g., surfactants, wetting agents, etc., may
be added to image-receiving layer 14 to improve the coating characteristics of the
composition from which the layer is formed. If desired, one or more plasticizing agents
may be added to image-receiving layer 14, however, typically layer 14 is sufficiently
flexible without such agents Optimum amounts of such agents may be readily determined
by trial and error, but such agents are not functionally required for practice of
the invention.
[0032] In order to prevent disadvantageous thermal polymerization of the oligomer in image-receiving
layer 14 during preparation or storage of same, it may be desirable to incorporate
one or more thermal polymerization inhibitors therein. Illustrative examples of such
inhibitors include hydroquinone p-methoxyphenol, di-t-butyl-p-cresol, pyrogallol,
t-butylcatechol, benzoquinone, cuprous chloride, phenothiazine, chloranil, alpha-naphthylamine,
beta-naphthol, nitrobenzene, and dinitrobenzene. Optimum amounts of thermal inhibitors
may be readily determined by trial and error.
[0033] If desired, coloring agents such as dyes or pigments may be incorporated in either
image-receiving layer 14 or source image layer 16 to facilitate visual inspection
thereof during manufacture of a printing plate in accordance with the present invention.
Optimum amounts of such coloring agents may be readily determined by trial and error.
[0034] Typically, image-receiving layer 14 is preferably substantially free of free radical
trapping agents such as azo type dyes which might tend to undesirably interfere with
the desired free radical generation, migration, and initiation of polymerization upon
which the present invention relies.
[0035] Generally, the image-receiving layer compositions of the invention are prepared by
mixing the components in a suitable solvent. For instance, low boiling, i.e., boiling
point of less than about 150°C at atmospheric pressure, polar solvents that are not
reactive with carboxyl groups or ethylenically-unsaturated groups, such as methanol,
ethanol, propanol, acetone, methylethyl ketone, tetrahydrofurane, or mixtures thereof
are typically useful with oligomers such as those disclosed in the aforementioned
U.S. Patent No. 4,228,232. The amount of solvent used depends upon the desired viscosity
of the composition and the desired thickness of the resultant image-receiving layer,
and may be readily determined by trial and error.
[0036] Image-receiving layer 14 is then typically coated onto base sheet 12 by known coating
techniques. Optimum thickness of the resulting layer will depend in part upon the
specific application for which the resultant printing plate will be used. Typically,
composition coating weights of 0.3 to 9 grams/meter
2 (on solvent-free basis) will be useful. It will be understood, however, that image-receiving
layers formed with composition coating weights and resultant thicknesses outside this
range will also be useful in accordance with the present invention. The optimum thickness
for image-receiving layer 14 and resultant printing image 24 will be dependent in
part upon the type of press for which the printing plate is being prepared and the
desired press life.
[0037] Following imagewise hardening as discussed below, the hardened portions, i.e., printing
image 24, of image-receiving layer 14 preferably have a Shore D Hardness of between
50 and 90. Printing images having hardnesses outside this range may be used. Typically,
however, as printing image 24 is increasingly softer, the resultant plate tends to
have a shorter press life, and as printing image 24 is increasingly harder, the resultant
plate may tend to be more brittle and perhaps tend to crack when flexed for mounting
on a press or during use. Optimum hardnesses for a particular application and formulation
of an appropriate image-receiving layer composition, e.g., choice of oligomer and
incorporation of plasticizer, to achieve same may be readily determined by trial and
error. Resultant printing image 24 is preferably substantially insoluble to aqueous
solutions, press chemicals, blanket washes, fountain solutions, inks, cleaning solvents,
etc., or at least sufficiently so as to withstand exposure thereto during printing
operations without undesirable degradation of image quality and durability.
[0038] Source image layer 16 should also be permeable to aqueous solutions. In particular,
the free radical generating solution must be able to penetrate therethrough, react
with metallic silver source image 22 to generate the desired free radicals, and then
flow into image-receiving layer 14 such that the free radicals can penetrate thereinto
to polymerize the oligomer and monomer (if any) and form printing image 24. Source
image layer 16 comprises an emulsion of silver halide dispersed in a hydrophilic colloid,
e.g., gelatin, that upon exposure to actinic radiation and development forms a metallic
silver image. The metallic silver image is used herein to catalyze formation of free
radical complexes in a free radical generator solution. The generated complexes are
preferably water soluble to facilitate imagewise migration from source image layer
16 to image-receiving layer 14, thereby enabling high resolution of the resultant
printing image to be achieved.
[0039] Useful silver halide emulsions include silver chloride, silver bromide, silver chlorobromide,
or silver iodobromide emulsions. Typically, the preferred emulsion is a high contrast
silver chlorobromide emulsion wherein the silver halide is 75 mole percent chloride
and 25 mole percent bromide.
[0040] Either negative-type or direct-positive silver halide emulsions may be used with
the present invention. The crystalline form of the silver halide grains is not critical
and the grains may be monodispersed or polydispersed grains and, furthermore, may
be core-shell type grains or tablet grains.
[0041] As is known in the art, the silver halide emulsion may contain heavy metals such
as rhodium salts, iridium salts, palladium salts, ruthenium salts, etc., to control
contrast and reciprocity failure.
[0042] An advantage of silver halide emulsions is the high photosensitivity to desired wavelengths
or wavelength ranges of actinic radiation which may be achieved therewith. As is known
in the art, such emulsions may be sensitized with various sensitizing agents to provide
sensitivity to desired wavelengths and in some instances, such emulsions may be rendered
substantially insensitive to certain wavelengths. Accordingly, plate-making elements
of the invention may be used to make printing plates with any of a variety of exposure
means as desired. Thus, in plates of the invention, the silver halide grains may be
orthochromatically or panchromatically sensitized, and may be sensitized for exposure
by, for instance, helium-neon laser, argon laser, light-emitting diode, semiconductor
laser, visible light, infrared light, and ultraviolet light. Furthermore, if desired,
the silver halide grains may be desensitized to certain wavelengths and sensitized
to others, e.g., desensitized to visible light but sensitized to ultraviolet radiation
to permit ordinary uncovered handling of unexposed plates under ordinary room light.
Silver halide grains may be positively or negative sensitized with organic sensitizing
dyes such as cyanine or hemicyanine dyes. U.S. Patent No. 4,134,769 (Yoshida et al.)
discloses some illustrative examples of sensitizing dyes that may be used in imaging
layers of printing plate elements of the invention.
[0043] As is known to those skilled in the art, silver halide grains may be sensitized by
various techniques at the time of preparation or coating. For example, silver halide
grains may be chemically sensitized by well known methods such as with sodium thiosulphate
or alkyl thoiurea, and/or gold compounds such as gold chloride.
[0044] Some of the types of gelatin useful in source image layer 16 include, but are not
limited to, lime treated gelatin, acid treated gelatin, and deionized gelatin.
[0045] Source image layer 16 may contain one or more other property enhancing agents, e.g.,
wetting agents, preferably anionic or nonionic, such as AEROSOL OT from American Cyanamid,
saponin, TRITON X100 from Rohm and Haas, TERGITOL NPX from Union Carbide, etc.; hardeners
such as formaldehyde, dimethylolurea, triazines, vinyl sulphones, etc.; gel extenders;
and others. Optimum amounts of such agents for a particular application can be readily
determined by trial and error. For instance, although source image layer 16 may typically
contain between 1 and 10 parts by weight of hardener per 100 parts gelatin, amounts
outside this range will be useful in some instances.
[0046] If desired, source image layer 16 may comprise a binder such as those described above
with regard to image-receiving layer 14. If desired, source image layer 16 may also
comprise one or more plasticizers.
[0047] The useful thickness of source image layer 16 for a particular application may be
readily determined by trial and error. Generally, source image layer 16 may be of
any thickness such that, once the image is developed therein, a sufficient quantity
of metallic silver is present to generate a large enough quantity of free radicals
when the free radical generating solution is applied to cause polymerization of the
oligomer and monomer, if any, in image-receiving layer 14. If source image layer 16
is excessively thick, penetration of the free radical generating solution therethrough
may be impeded and resolution of resultant printing image 24 may be impaired. Typically,
source image layers 16 which contain a silver basis weight of between about 5 and
about 50 milligrams/decimeter2 will be useful. It will be understood, however, that
source image layers having silver contents outside this range will also be useful
in some embodiments.
[0048] If desired, plate-making elements of the invention may further comprise an optional
top coat over source image layer 16 on the opposite side thereof from underlying image-receiving
layer 14. Such a top coat (18 in Figures 1-3), which in some instances is made of
gelatin, may be employed to improve resistance to abrasion, etc. It will typically
contain gelatin or other polymer material, e.g., polyvinyl alcohol. In order to facilitate
exposure of source image layer 16, top coat 18 is preferably substantially transparent
to at least the wavelength of radiation by which the element is to be exposed. Typically,
optional top coat 18 is between 1 and 5 µm (microns) thick although top coats having
thicknesses outside this range may be used.
[0049] A printing plate may be made by the novel method of the present invention from the
novel plate-making element described above as follows. First, as shown in Figure 2,
element 10 is exposed in imagewise fashion to actinic radiation, such as by exposure
of radiation from a source such as a low power, e.g., 5 milliwatt, laser (not shown)
through mask 20. Alternatively, element 10 could be exposed by selectively scanning
(not shown) in imagewise fashion, e.g., with a laser. Illustrative examples of actinic
radiation sources that may be used include ultraviolet lamps, infrared lamps, laser
diodes, visible light lamps, etc., depending upon the sensitivity of the particular
source image layer 16 used. As mentioned above, an advantage of the present invention
is that source image layer 16 contains an emulsion of silver halides which can be
selectively sensitized to desired exposure techniques, thereby lending great flexibility
to the practitioner. For instance, in some embodiments, element 10 may be exposed
with energies at the surface of the element, i.e., "film plane level", of less than
about 10 ergs/centimeter
2 or even about 2 ergs/centimeter
2.
[0050] Following exposure of source image layer 16, it is developed, e.g., by ordinary hydroquinone
photographic developers, to form metallic silver image 22 therein as shown in Figure
2. Metallic silver image 22 in source image layer 16 is subsequently used to generate
the desired free radical complexes in a free radical generator solution containing
pyrazines or quinoxalines.
[0051] After development of metallic image 22 in source image layer 16, plate making element
10 is typically rinsed with water to stop the developer action and remove residual
developer. Typically, developer solutions tend to be somewhat alkaline, and in such
instances plate-making element 10 is rinsed with a mild acid solution to fully neutralize
the developer.
[0052] Plate-making element 10, also referred to as an integral image transfer assembly,
is then immersed in a free radical generator solution (not shown). The catalyst in
the generator solution and metallic silver image 22 interact to form migratory free
radical complexes. The following is believed to be an illustrative reaction:

[0053] While in the free radical generator solution bath, because source image layer 16
and image-receiving layer 14 are both permeable, at least some of the free radical
complexes migrate from source image layer 16 into image-receiving layer 14. As shown
in Figure 3, upon migrating from source image 22 into image-receiving layer 14, the
free radical complexes cause those portions of the oligomer and monomer, if any, within
image-receiving layer 14 to polymerize and thereby become relatively insoluble. The
portions of image-receiving layer 14 which are rendered insoluble form printing image
24.
[0054] Free radical generating solutions used in the method of the invention may be similar
to conventional silver dye bleach baths. They are commonly acidic in nature, which
it is believed may in some instances facilitate protonation of the catalyst to form
the free radical. It will be understood, however, that free radical generating solutions
which do not require such a low pH to achieve protonation may be used herein. Accordingly,
the catalyst typically preferably exhibits high stability under highly acidic conditions
when such solutions are used. The catalyst or catalysts therein should form a radical
upon contact with silver that has a sufficiently long life to be able to migrate from
the image layer into the image-receiving layer and to initiate polymerization therein.
[0055] Selection of the catalyst is also based in part upon the oligomer used in image-receiving
layer 14, with a catalyst which is compatible with the oligomer, i.e., that will form
a radical which will effectively polymerize the oligomer, being preferred. Useful
combinations of catalysts and oligomers may be readily determined by trial and error.
Some illustrative examples of catalysts which may be used in generator solutions of
the invention include pyrazine, quinoxaline, 2,3-dimethyl quinoxaline, 6,7-dimethyl-2,3-di(pyridyl)-quinoxaline,
phenazine, 2 hydroxy-3-amino phenazine, and 3-hydroxy-4-amino- naphthazine-5-sulphonic
acid. A typically preferred catalyst for use with the oligomers disclosed in the aforementioned
U.S. Patent No. 4,228,232 (Rousseau) is 6,7-dimethyl-2,3-di(pyridyl)quinoxaline which
is highly soluble in low pH solutions, readily protonates under such conditions, and
forms stable free radicals which can migrate as necessary to form printing image 24.
[0056] Pyrazine derivative, quinoxaline derivative, and phenazine derivative catalysts are
typically preferred as the free radicals generated therewith tend to exhibit long
lives, thereby tending to provide effective migration into the image-receiving layer
and desired polymerization therein.
[0057] The optimum concentration of the catalyst in the free radical generating solution
is dependent in part upon the particular catalyst or combination of catalysts which
is used and the oligomer in image-receiving layer 16. In many instances, the catalyst
is present as 0.1 to 0.5 weight percent of the free radical generating solution. Typically,
if the solution contains too little catalyst, polymerization of the oligomer may proceed
undesirably slowly, which may result in impaired resolution. In many instances, the
upper limit of catalyst concentration is substantially determined by the solubility
characteristics of the catalyst itself.
[0058] Source image layer 16 is then removed, typically by treating plate-making element
10 with hot water to the dissolve the silver halide emulsion.
[0059] The unpolymerized, i.e., nonimage, portions of image-receiving layer 14 are then
removed, typically by treating element 10 with an aqueous alkaline bath, e.g., an
aqueous solution of 4 weight percent N-propanol, 2 weight percent sodium metasilicate,
and 0.6 weight percent DOW FAS 2A-1 (from Dow Chemical).
[0060] Figure 4 illustrates in schematic cross-section completed printing plate 26 which
comprises hydrophilic base sheet 12 and hydrophobic printing image 24.
[0061] The resultant plate may be treated with conventional techniques, e.g., gumming, to
improve press performance or for storage, e.g., treated with gum arabic.
[0062] As shown in Figures 5-7, the method of the invention may be used to make printing
plates from films bearing silver images, e.g., a lith-film positive. Figure 5 illustrates
modified element 110 which comprises base sheet 12 and image-receiving layer 14 such
as described above. Provided separately is image source 116 bearing silver image 122.
Collectively, image source 116 and element 110 constitute an image transfer assembly.
[0063] As shown in Figure 6, image source 116 is placed in intimate contact with image-receiving
layer 14 of element 110, with both image source 116 and image-receiving layer 14 being
well wetted with free radical generator solution. Typically, moderate pressure is
applied to ensure that image source 116 and image-receiving layer 14 are in intimate
contact with substantially no gaps therebetween. Such gaps may interfere with migration
of the free radicals from image source 116 to image-receiving layer 14, thereby impairing
the accuracy and resolution of resultant printing image 24. Typical means for applying
such pressure is to place image source 116 and element 110 in desired position and
to pass them between a pair of nip rollers. Free radicals are generated in source
image 116 and migrate into image-receiving layer 14, causing imagewise polymerization
to form printing image 24.
[0064] Image source 116 can then be separated from element 110 and the unpolymerized portions
of image-receiving layer 14 removed, e.g., by treating with an alkaline bath as discussed
above, to yield a printing plate comprising hydrophilic base sheet 12 and hydrophobic
printing image 24 as shown in Figure 7. An advantage of the present invention is that,
because only small amounts of the total silver in metallic silver image 122 are typically
used to generate the necessary free radicals, image source 116 can typically be reused
several times to make several printing plates with the same printing image thereon.
[0065] Another of the advantages of the present invention is that a new printing plate can
be made under ordinary ambient lighting conditions without special light-shielded
handling because formation, i.e., polymerization, of the printing image is not itself
light- initiated. Preferably, the image-receiving layer is substantially non-photopolymerizable.
For instance, a previously prepared and proofed lith-film may be used as the source
image and used to prepare several new printing plates as needed without requiring
resort to special light conditions which would be needed to prevent undesirable non-imagewise
polymerization of the printing image in plate-making elements wherein the polymerizable
layer is light-sensitive.
[0066] Printing images having fine resolution and high durability may be made in accordance
with the present invention. For instance, plates with a printing image containing
5 to 95 percent half tone image from a 150 lines/inch screen can be easily made and
used to make several thousand copies.
Examples
[0067] The invention will be further explained by the following illustrative examples which
are intended to be nonlimiting. Unless otherwise indicated, all amounts are expressed
in parts by weight.
[0068] Except as indicated below, in Examples 1-6, the silver halide emulsion was as follows.
The emulsion contained mono-dispersed silver bromo-chloride (25:75 weight ratio Br:Cl)
with an average grain size of about 0.35 µm (microns) in gelatin. The emulsion was
optimally sensitized with N-methyl thiosuccinimide and sodium tetrachloro-aurate,
with appropriate sensitizing dyes being added to confer sensitivity to the indicated
exposure source. The emulsion also contained 2 parts of chitosan per 80 parts of emulsion,
tetra-azaindene as a stabilizer, surfactant (AEROSOL OT, 15 milliliters of 1.3 weight
percent solution per 80 grams of emulsion), chrome alum (15 milliliters of 5 weight
percent solution per 80 grams of emulsion), and hardener (formaldehyde, 15 milliliters
per 80 grams of emulsion). Unless otherwise indicated, the emulsion was coated to
provide a source image layer having a basis weight (as silver) of about 20 milligrams/decimeter
2.
[0069] The photographic developer used in each Example was KODAK D19 Photographic Developer.
Unless otherwise indicated, the plate developer used to remove the unhardened portions
of the image-receiving layer in each example was a solution of:
| Amount |
Component |
| 20.0 |
sodium metasilicate; |
| 40.0 |
n-propanol alcohol; |
| 0.6 |
DOW FAX 2A-1; and |
| 939.0 |
Water. |
Example 1
[0070] A 6 mil (150 µm (micron)) thick sheet of grained and anodized aluminum was used as
the base sheet. The base sheet was hand coated with the following composition:

at a coating weight of about 170 milligrams/foot
2 (1800 milligrams/meter
2 ) to provide an image-receiving layer.
[0071] An orthochromatic emulsion was coated onto the aforementioned coating.
[0072] The element was then exposed in a graphic arts camera at f22 for 10 seconds to an
image of type and half tones, developed for 2 minutes in D19, stopped in a dilute
acetic acid bath for 15 seconds, and then immersed in a free radical generating solution
consisting of 250 milliliters of 2N sulfuric acid, 250 milliliters of 1N potassium
iodide, and 0.2 grams of quinoxaline diol for 5 minutes.
[0073] The emulsion, i.e., image source layer, was easily washed off with hot water and
the non-image, i.e., unhardened, areas of the image-receiving layer removed with plate
developer.
[0074] An oleophilic hardened polymer image, i.e., printing image, of both type and half
tones remained on the oleophilic aluminum base sheet. The resultant plate was used
on a printing press and printed cleanly for more than 500 impressions.
Example 2
[0075] Example 1 was repeated except the free radical generating solution consisted of 500
milliliters of 2N sulfuric acid, 15 grams of thiourea, and 0.3 grams quinoxaline diol.
[0076] Similar results to those in Example 1 were obtained.
Example 3
[0077] Example 2 was repeated except 1.0 gram of 6,7-dimethyl dipyridyl quinoxaline was
used in place of the quinoxaline diol in the free radical generating solution.
[0078] The resultant printing image was stronger and more resistant to abrasion.
Example 4
[0079] Example 3 was repeated except the chitosan in the emulsion of the source image layer
was replaced with butyl acrylonitrile methacrylate, a terpolymer latex.
[0080] Better adhesion of the source image layer to the underlying image-receiving layer
was observed.
[0081] The resultant printing plate provided similar results as were obtained in Example
3.
Example 5
[0082] Example 3 was repeated except the emulsion of the source image layer was spectrally
sensitized to 633 nanometers and the plate-making element was exposed with a Helium/Neon
laser providing an exposure energy of about 2 ergs/centimeter
2 to form the source image in the source image layer.
[0083] A printing image of hardened resin in the form of the laser written image was formed.
The resultant printing plate provided similar results as were obtained in Example
3.
Example 6
[0084] Example 3 was repeated except the emulsion of the source image layer was sensitized
to a wavelength of about 488 nanometers. The plate-making element was scanned with
an argon laser emitting a beam of that wavelength to yield an image consisting of
letter and half-tone dots having a resolution of about 55 lines/cm (about 140 lines/inch)
to provide an exposure energy of about 10 ergs/centimeter
2.
[0085] The resultant printing plate provided similar results as were obtained in Example
3.
Example 7
[0086] Example 6 was repeated except the emulsion of the source image layer was sensitized
to a wavelength of about 820 nanometers and the plate-making element was exposed with
a laser image emitting a beam of that wavelength providing an exposure energy of about
50 ergs/centimeter
2.
[0087] The resultant printing plate provided similar results as were obtained in Example
3.
Example 8
[0088] A commercial silver halide lith film was exposed, developed to form a metallic silver
image, and treated with a stop bath, fixed, rinsed, and dried to yield an image source.
[0089] A free radical generating solution was prepared by dissolving the following in sufficient
water to yield 1000 milliliters (amounts are in grams):
| Amount |
Component |
| 50.0 |
concentrated sulfuric acid; |
| 48.0 |
thiourea; |
| 3.2 |
6,7-dimethyl-2,3-di(pyridyl)quinoxaline; |
| 2.0 |
4-mercapto butyric acid; |
| 7.0 |
nitrobenzene sulphonic acid; |
| 6.0 |
benzotriazole; |
| 4.0 |
phenidone; |
The latter four components were added to improve image resolution.
[0090] This solution was placed in the tank of a COPYRAPID PC-38 Diffusion Transfer Processor
from Agfa Gevaert.
[0091] An aluminum base sheet with an image-receiving layer thereon and the image source
were simultaneously fed into the processor as an image transfer assembly where they
were immersed in the free radical generator solution and then passed through rollers
to achieve intimate contact. After about 60 seconds, the two sheets were peeled apart.
[0092] The printing plate element, i.e., base sheet and image receiving layer, was then
treated with the aforementioned plate developer to remove the unpolymerized portions
of the image-receiving layer. The resultant printing image looked very sharp with
excellent gradation of tone.
[0093] The source image was used to make at least six (6) printing plates, all having good
appearance, in the same manner and did not appear to suffer any degradation. The source
image could apparently have been used to make many more printing plates if desired.
[0094] Various modifications and alterations of this invention will become apparent to those
skilled in the art without departing from the scope of this invention.
1. A method for making a printing plate, said method comprising:
a) providing a plate-making element (10) that comprises a hydrophilic base sheet and
a hydrophobic image-receiving layer (14), said image-receiving layer comprising at
least one ethylenically-unsaturated oligomer which is polymerizable by free radicals;
b) forming a developed metallic silver source image in a source image layer (16),
said source image being capable of generating free radical complexes when a free radical
generator solution is applied thereto;
c) arranging said source image layer in intimate contact with said image-receiving
layer to provide an image transfer assembly;
d) applying free radical generator solution to said image transfer assembly thereby
generating free radicals in said source image layer that migrate from said source
image layer to said image-receiving layer such that said free radicals cause portions
of said oligomer of said image-receiving layer to polymerize in an imagewise fashion;
e) removing said source image layer; and
f) developing said image-receiving layer;
to provide a printing plate comprising a printing image on said base sheet, characterised
in that said free radical generator solution comprises at least one of the following
catalysts: pyrazine derivatives, quinoxaline derivatives, and phenazine derivatives.
2. A method according to claim 1 further characterised by at least one of the following:
a) said base sheet comprises at least one of the following: aluminum, aluminum alloy,
steel, steel alloy, zinc, iron, laminates of metals, laminates of metal with paper,
laminates of metal with polymer film, or polymer film; or
b) said base sheet, image-receiving layer, and source image layer are an integral
transfer assembly.
3. A method according to claim 1 or claim 2 further characterised by at least one of
the following:
a) said source image layer is an aqueous-permeable emulsion containing one or more
silver halides; or
b) said source image layer is a lith film; or
c) said source image layer is exposed with at least one of the following prior to
development to form said metallic silver image: visible light, infrared light, ultraviolet
light.
4. A method according to any preceding claim, further characterised by at least one of
the following:
a) said image-receiving layer comprises urethane oligomers; or
b) said image-receiving layer forms a printing image having a Shore D Hardness of
between about 50 and about 90 following polymerization by said free radicals; or
c) said image-receiving layer comprises up to about 60 weight percent of free radical-polymerizable
monomer; or
d) said image-receiving layer comprises at least 10 weight percent of said oligomer,
between about 10 and about 60 weight percent of binder, and between about 10 and about
60 weight percent of free radical-polymerizable monomer; or
e) at least one of said image-receiving layer or said source image layer contains
a free radical transfer agent; or
f) said image-receiving layer is substantially non-photopolymerizable.
5. A method according to any preceding claim further characterised by at least one of
the following:
a) said free radical generator solution has a pH below about 2.0; or
b) said silver-initiated free radical generator solution comprises between about 0.1
and about 0.5 weight percent of said catalyst; or
c) said free radical generator solution comprises at least one of the following catalysts:
pyrazine, quinoxaline, 2,3-dimethyl quinoxaline, 6,7-dimethyl-2,3-di(pyridyl)quinoxaline,
phenazine, 2 hydroxy-3-amino phenazine, or 3-hydroxy-4-amino-naphthazine-5-sulphonic
acid.
6. A method according to any preceding claim further characterised in that said source
image layer is an integral part of said printing plate element and wherein said printing
plate element is imagewise exposed with actinic radiation and then developed to form
said metallic silver image.
7. A plate-making element (10) characterised in that said element comprises:
a) a base sheet (12) which comprises a hydrophilic printing surface;
b) a hydrophobic image-receiving layer (14) thereon, said image receiving layer comprising
at least one ethylenically-unsaturated oligomer which is polymerizable by free radicals;
c) a source image layer (16) disposed on said image-receiving layer and comprising
an aqueous-permeable emulsion that comprises a silver halide which can be exposed
and developed to form a metallic silver image that upon contact with a free radical
generator solution will develop free radical complexes capable of migrating into said
image-receiving layer in substantially imagewise fashion
and causing substantially imagewise polymerization or hardening of said oligomer,
characterised in that at least one of said image-receiving layer (14) and said source
image layer (16) contains a free-radical transfer agent.
8. An element according to claim 7 further characterised by at least one of the following:
a) said base sheet comprises at least one of the following: aluminum, aluminum alloy,
steel, steel alloy, zinc, iron, laminates of metals, laminates of metals with paper,
laminates of metal with polymer film, or polymer film; or
b) said base sheet is flexible.
9. An element according to claim 7 or claim 8 further characterised by at least one of
the following:
a) said source image layer is an aqueous-permeable emulsion comprising one or more
silver halides; or
b) said emulsion comprises silver halides in a ratio of about 75 mole percent silver
chloride and about 25 mole percent silver bromide; or
c) said source image layer contains one or more of the following: gelatin, heavy metal,
binder, plasticizer, surface active agent, hardener, gel extender, sensitizing agent,
or coloring agent.
10. An element according to any of claims 7 to 9 further characterised by at least one
of the following:
a) said image-receiving layer comprises urethane oligomers; or
b) said image-receiving layer is substantially non-photopolymerizable; or
c) said image-receiving layer comprises at least about 10 weight percent of said oligomer,
between about 10 and about 60 weight percent of binder, and between about 10 and about
60 weight percent of free radical-polymerizable monomer; or
d) said image-receiving layer comprises up to about 60 weight percent of free radical-polymerizable
monomer.
11. An element according to any of claims 7 to 10 further characterised in that said elements
further comprise a top coat disposed on said source image layer on the opposite side
thereof from said image-receiving layer.
1. Verfahren zum Herstellen einer Druckplatte, welches Verfahren umfaßt:
(a) Bereitstellen eines Elementes zum Erzeugen einer Platte (10), welches Element
eine hydrophile Basisfolie und eine hydrophobe bildaufnehmende Schicht (14) aufweist,
welche bildaufnehmende Schicht mindestens ein ethylenisch ungesättigtes Oligomer aufweist,
das mit Hilfe freier Radikale polymerisierbar ist;
(b) Erzeugen eines entwickelten Primärbildes aus metallischem Silber in einer Primärbildschicht
(16), welches Primärbild in der Lage ist, Komplexe freier Radikale zu erzeugen, wenn
eine Radikalbildnerlösung darauf aufgebracht wird;
(c) Anordnen der Primärbildschicht in engem Kontakt mit der bildaufnehmenden Schicht,
um eine Bildtransfer-Anordnung zu schaffen;
(d) Aufbringen von Radikalbildnerlösung auf die Bildtransfer-Anordnung, wodurch freie
Radikale in der Primärbildschicht erzeugt werden, die von der Primärbildschicht zu
de bildaufnehmenden Schicht migrieren, so daß die freien Radikale dazu führen, daß
Abschnitte des Oligomers der bildaufnehmenden Schicht bildpunktweise polymerisieren;
(e) Entfernen der Primärbildschicht und
(f) Entwickeln der bildaufnehmenden Schicht;
um eine Druckplatte zu schaffen, die auf der Basisfolie ein Druckbild aufweist, dadurch
gekennzeichnet, daß die Radikalbildnerlösung mindestens einen der folgenden Katalysatoren
aufweist: Pyrazin-Derivate, Chinoxalin-Derivate und Phenazin-Derivate.
2. Verfahren nach Anspruch 1, ferner gekennzeichnet durch mindestens eines der folgenden:
(a) die Basisfolie umfaßt mindestens eines der folgenden: Aluminium, Aluminiumlegierung,
Stahl, Stahllegierung, Zink, Eisen, Laminate von Metallen, Laminate von Metall mit
Papier, Laminate von Metall mit Polymerfolie, oder Polymerfolie; oder
(b) die Basisfolie, bildaufnehmende Schicht und Primärbildschicht sind eine einstückige
Transferanordnung.
3. Verfahren nach Anspruch 1 oder 2, ferner gekennzeichnet durch mindestens eines der
folgenden:
(a) die Primärbildschicht ist eine wäßrig-permeable Emulsion mit einem oder mehreren
Silberhalogeniden; oder
(b) die Primärbildschicht ist eine Lithofolie; oder
(c) die Primärbildschicht wird mit mindestens einem der folgenden vor der Entwicklung
zur Erzeugung des metallischen Silberbildes exponiert: sichtbares Licht, Infrarotstrahlung,
Ultraviolettstrahlung.
4. Verfahren nach einem der vorgenannten Ansprüche, ferner gekennzeichnet durch mindestens
eines der folgenden:
(a) die bildaufnehmende Schicht umfaßt Urethan-Oligomere; oder
(b) die bildaufnehmende Schicht erzeugt ein Druckbild mit einer Shore D-Härte zwischen
etwa 50 und etwa 90 nach der Polymerisation durch die genannten freien Radikale; oder
(c) die bildaufnehmende Schicht umfaßt bis zu etwa 60 Gewichtsprozent radikalisch
polymerisierbares Monomer; oder
(d) die bildaufnehmende Schicht umfaßt mindestens 10 Gewichtsprozent des Oligomers
mit zwischen etwa 10 und etwa 60 Gewichtsprozent Bindemittel und zwischen etwa 10
und etwa 60 Gewichtsprozent radikalisch polymerisierbarem Monomer; oder
(e) mindestens die bildaufnehmende Schicht oder die Primärbildschicht enthalten ein
Radikal-Transfermittel; oder
(f) die bildaufnehmende Schicht ist weitgehend nichtphotopolymerisierbar.
5. Verfahren nach einem der vorgenannten Ansprüche, ferner gekennzeichnet durch mindestens
eines der folgenden:
(a) die Radikalbildnerlösung hat einen pH-Wert unterhalb von etwa 2,0; oder
(b) die Silber-initiierte Radikalbildnerlösung umfaßt zwischen etwa 0,1 % und etwa
0,5 Gewichtsprozent des genannten Katalysators; oder
(c) die Radikalbildnerlösung umfaßt mindestens einen der folgenden Katalysatoren:
Pyrazin, Chinoxalin, 2,3-Dimethylchinoxalin, 6,7-Dimethyl-2,3-di(pyridyl)chinoxalin,
Phenazin, 2-Hydroxy-3-aminophenazin oder 3-Hydroxy-4-aminonaphthazin-5-sulfonsäure.
6. Verfahren nach einem der vorgenannten Ansprüche, ferner dadurch gekennzeichnet, daß
die Primärbildschicht mit dem Druckplattenelement einstückig ist und worin das Druckplattenelement
bildpunktweise an aktinischer Strahlung exponiert und sodann unter Erzeugung des metallischen
Silberbildes entwickelt wird.
7. Element zum Erzeugen einer Platte (10), dadurch gekennzeichnet, daß das Element aufweist:
(a) eine Basisfolie (12), die über eine hydrophile Druckoberfläche verfügt;
(b) eine hydrophobe bildaufnehmende Schicht (14) darauf, wobei die bildaufnehmende
Schicht mindestens ein ethylenisch ungesättigtes Oligomer aufweist, daß radikalisch
polymerisierbar ist;
(c) eine Primärbildschicht (16), angeordnet auf der bildaufnehmenden Schicht und umfassend
eine wäßrig-permeable Emulsion, die ein Silberhalogenid aufweist, welches exponiert
und unter Erzeugung eines metallischen Silberbildes entwickelt werden kann, das bei
Kontakt mit einer Radikalbildnerlösung Komplexe freier Radikale entwickelt, welche
in die bildaufnehmende Schicht weitgehend bildpunktweise migrieren können und ein
im wesentlichen bildpunktweises Polymerisieren oder Härten des Oligomers bewirken,
dadurch gekennzeichnet, daß mindestens die bildaufnehmende Schicht (14) oder die Primärbildschicht
(16) ein Radikal-Transfermittel enthalten.
8. Element nach Anspruch 7, ferner gekennzeichnet durch mindestens eines der folgenden:
(a) die Basisfolie umfaßt mindestens eines der folgenden: Aluminium, Aluminiumlegierung,
Stahl, Stahllegierung, Zink, Eisen, Laminate von Metallen, Laminate von Metall mit
Papier, Laminate von Metall mit Polymerfolie, oder Polymerfolie; oder
(b) die Basisfolie ist flexibel.
9. Element nach Anspruch 7 oder 8, ferner gekennzeichnet durch mindestens eines der folgenden:
(a) die Primärbildschicht ist eine wäßrig-permeable Emulsion mit einem oder mehreren
Silberhalogeniden; oder
(b) die Emulsion umfaßt Silberhalogenide in einem Verhältnis von etwa 75 Molprozent
Silberchlorid und etwa 25 Molprozent Silberbromid; oder
(c) die Primärbildschicht enthält eines oder mehrere der folgenden: Gelatine, Schwermetall,
Bindemittel, Weichmacher, oberflächenaktives Mittel, Härter, Gel, Streckmittel, Sensibilisiermittel
oder Farbmittel.
10. Element nach einem der Ansprüche 7 bis 9, ferner gekennzeichnet durch mindestens eines
der folgenden:
(a) die bildaufnehmende Schicht umfaßt Urethan-Oligomere; oder
(b) die bildaufnehmende Schicht ist weitgehend nichtphotopolymerisierbar; oder
(c) die bildaufnehmende Schicht umfaßt mindestens etwa 10 Gewichtsprozent des Oligomers,
zwischen etwa 10 % und etwa 60 Gewichtsprozent Bindemittel und zwischen etwa 10 %
und etwa 60 Gewichtsprozent radikalisch polymerisierbares Monomer; oder
(d) die bildaufnehmende Schicht umfaßt bis zu etwa 60 Gewichtsprozent radikalisch
polymerisierbares Monomer.
11. Element nach einem der Ansprüche 7 bis 10, ferner dadurch gekennzeichnet, daß die
Elemente ferner eine Deckschicht aufweisen, die auf der Primärbildschicht auf der
der bildaufnehmenden Schicht gegenüberliegenden Seite angeordnet ist.
1. Procédé de fabrication d'une plaque d'impression, ledit procédé comprenant :
a) la présence d'un élément de fabrication de plaque (10) qui comprend une feuille
de base hydrophile et une couche de réception d'image hydrophobe (14), ladite couche
de réception d'image comprenant au moins un oligomère éthyléniquement insaturé qui
est polymérisable par des radicaux libres;
b) la formation d'une image de source d'argent métallique développée dans une couche
d'image de source (16), ladite image de source pouvant produire des complexe à radicaux
libres lorsqu'une solution génératrice de radicaux libres y est appliquée;
c) l'agencement de la couche d'image de source en contact intime avec la couche de
réception d'image pour former un assemblage de transfert d'image;
d) l'application d'une solution génératrice de radicaux libres à l'assemblage de transfert
d'image de manière à produire ainsi des radicaux libres dans la couche d'image de
source qui migrent de ladite couche d'image de source à la couche de réception d'image
de telle sorte que les radicaux libres amènent des parties de l'oligomère de la couche
de réception d'image précitée à polymériser d'une façon propre à former une image;
e) l'enlèvement de la couche d'image de source; et
f) le développement de la couche de réception d'image,
pour former une plaque d'impression comprenant une image d'impression sur la feuille
de base précitée, caractérisé en ce que la solution génératrice de radicaux libres
précitée comprend au moins un des catalyseurs suivants : dérivés de pyrazine, dérivés
de quinoxaline et dérivés de phénazine.
2. Procédé suivant la revendication 1, caractérisé de plus par au moins une des caractéristiques
suivantes :
a) la feuille de base comprend au moins un des composants suivants: aluminium, alliage
d'aluminium, acier, alliage d'acier, zinc, fer, stratifiés de métaux, stratifiés de
métal avec du papier, stratifiés de métal avec un film polymère et les films polymères;
ou bien
b) la feuille de base, la couche de réception d'image et la couche d'image de source
précitées forment un assemblage de transfert solidaire.
3. Procédé suivant l'une ou l'autre des revendications 1 et 2, caractérisé de plus par
au moins une des caractéristiques suivantes :
a) la couche d'image de source est une émulsion perméable aux solutions aqueuses contenant
un ou plusieurs halogénures d'argent; ou
b) la couche d'image de source est un film lith; ou
c) la couche d'image de source est exposée à au moins une des lumières suivantes avant
le développement pour former l'image d'argent métallique précitée: lumière visible,
lumière infrarouge, lumière ultraviolette.
4. Procédé suivant l'une quelconque des revendications précédentes, caractérisé de plus
par au moins une des caractéristiques suivantes :
a) la couche de réception d'image comprend des oligomères d'uréthanne; ou
b) la couche de réception d'image forme une image d'impression ayant une dureté Shore
D entre environ 50 et environ 90 après la polymérisation par les radicaux libres précités;
ou
c) la couche de réception d'image comprend jusqu'à environ 60 % en poids de monomère
polymérisable radicalairement; ou
d) la couche de réception d'image comprend au moins environ 10 % en poids de l'oligomère
précité, entre environ 10 et environ 60 % en poids de liant et entre environ 10 et
environ 60 % en poids de monomère polymérisable radicalairement; ou
e) au moins la couche de réception d'image ou la couche d'image de source contient
un agent de transfert de radicaux libres; ou
f) la couche de réception d'image est essentiellement non photo-polymérisable.
5. Procédé suivant l'une quelconque des revendications précédentes, caractérisé de plus
par au moins une des caractéristiques suivantes :
a) la solution génératrice de radicaux libres a un pH en dessous d'environ 2,0; ou
b) la solution génératrice de radicaux libres initiée à l'argent comprend entre environ
0,1 et environ 0,5 % en poids du catalyseur susdit; ou
c) la solution génératrice de radicaux libres comprend au moins un des catalyseurs
suivants: pyrazine, quinoxaline, 2,3-diméthyl quinoxaline, 6,7-diméthyl-2,3-di(pyridyl)quinoxaline,
phénazine, 2-hydroxy-3-amino phénazine et acide 3-hydroxy-4-amino-naphtazine-5-sulfonique.
6. Procédé suivant l'une quelconque des revendications précédentes, caractérisé de plus
en ce que la couche d'image de source fait partie intégrante de l'élément de plaque
d'impression et dans lequel l'élément de plaque d'impression est exposé d'une manière
propre à former une image avec un rayonnement actinique et ensuite développé pour
former l'image d'argent métallique précitée.
7. Elément de fabrication de plaque (10), caractérisé en ce que ledit élément comprend
:
a) une feuille de base (12) qui comprend une surface d'impression hydrophile;
b) sur celle-ci une couche de réception d'image hydrophobe (14), ladite couche de
réception d'image comprenant au moins un oligomère éthyléniquement insaturé qui est
polymérisable par des radicaux libres;
c) une couche d'image de source (16) disposée sur la couche de réception d'image et
comprenant une émulsion perméable aux solutions aqueuses qui comprend un halogénure
d'argent qui peut être exposé et développé pour former une image d'argent métallique
qui par contact avec une solution génératrice de radicaux libres développera des complexes
à radicaux libres pouvant migrer dans la couche de réception d'image essentiellement
d'une façon propre à former une image et provoquer essentiellement la polymérisation
selon un mode de formation d'image ou le durcissement de l'oligomère précité, caractérisé
en ce qu'au moins la couche de réception d'image (14) ou la couche d'image de source
(16) contient un agent de transfert de radicaux libres.
8. Elément suivant la revendication 7, caractérisé de plus par au moins une des caractéristiques
suivantes :
a) la feuille de base comprend au moins un des composants suivants: aluminium, alliage
d'aluminium, acier, alliage d'acier, zinc, fer, stratifiés de métaux, stratifiés de
métaux avec du papier, stratifiés de métal avec un film polymère et film polymère;
ou
b) la feuille de base est flexible.
9. Elément suivant l'une ou l'autre des revendications 7 et 8, caractérisé de plus par
au moins une des caractéristiques suivantes :
a) la couche d'image de source est une émulsion perméable aux solutions aqueuses comprenant
un ou plusieurs halogénures d'argent; ou
b) l'émulsion comprend des halogénures d'argent dans un rapport d'environ 75 moles
% de chlorure d'argent et d'environ 25 moles % de bromure d'argent; ou
c) la couche d'image de source contient un ou plusieurs des composants suivants: gélatine,
métal lourd, liant, plastifiant, agent tensioactif, durcisseur, diluant de gel, agent
de sensibilisation et agent colorant.
10. Elément suivant l'une quelconque des revendications 7 à 9, caractérisé de plus par
au moins une des caractéristiques suivantes :
a) la couche de réception d'image comprend des oligomères d'uréthanne; ou
b) la couche de réception d'image est essentiellement non photopolymérisable; ou
c) la couche de réception d'image comprend au moins environ 10 % en poids de l'oligomère
précité, entre environ 10 et environ 60 % en poids de liant et entre environ 10 et
environ 60 % en poids de monomère polymérisable radicalairement; ou
d) la couche de réception d'image comprend jusqu'à environ 60 % en poids de monomère
polymérisable radicalairement.
11. Elément suivant l'une quelconque des revendications 7 à 10, caractérisé de plus en
ce que ledit élément comprend de plus un revêtement supérieur disposé sur la couche
d'image de source du côté opposé à la couche de réception d'image.