BACKGROUND OF THE INVENTION
Field of the Invention
[0001] This invention relates to a sheet transport mechanism having a flapper and, more
particularly, to a sheet discharge mechanism provided in, for example, an image forming
apparatus such as a printer or a copier, having a plurality of sheet discharge ports,
and capable of changing over the discharge port by a flapper.
Related Background Art
[0002] Conventionally, for image forming apparatuses, e.g., printers, a mechanism is provided
which includes a plurality of ports through which sheets of paper used for recording
are discharged.
[0003] Fig. 1 schematically shows a section of an example of a conventional printer having
a sheet transfer mechanism of this kind. As illustrated in Fig. 1, a toner image formed
on the circumferential surface of a photosensitive drum 1 rotated in the direction
of the arrow by an image forming means which is known per se is transferred to a sheet
S which is pressed against the sensitive drum 1 by a transfer roller 2. After receiving
the toner image, the sheet S is transported while being guided by a sheet discharge
guide 5a to a fixing device 3 to fix the toner image. The fixing device 3 is composed
of a fixing roller 3a and a driven roller 3b. The driven roller 3b is pressed against
the fixing roller 3a to rotate by following the fixing roller 3a. The sheet S is further
transported to a pair of face-up (F/U) sheet discharge rollers 6 (which make the image
of characters or the like face upward) while being guided by a sheet discharge guide
5b. The pair of F/U sheet discharge rollers 6 consist of a sheet discharge roller
6a and a driven sheet discharge roller 6b contacting and following the roller 6a.
[0004] On the downstream side of the pairs of F/U discharge rollers 6, a flapper (branch
means) for changing the direction of discharge of the sheet S is disposed. When positioned
as indicated by the double-dot-dash line, the flapper 7 guides the sheet S to the
discharged sheet tray 9 to discharge the sheet S straightly. The sheet S is thereby
placed on the tray 9 in a face-up position. When the flapper 7 is at the position
indicated by the solid line, the sheet S discharged from the pair of F/U sheet discharge
rollers 6 is guided by a guide member 10 so as to be inverted with respect to its
two surfaces and is discharged onto a discharged sheet tray 12 by a pair of face-down
(F/D) sheet discharge rollers 11 consisting of a sheet discharge roller 11a and a
driven sheet discharge roller 11b contacting the roller 11a. The sheet S is thereby
placed in a face-down position.
[0005] Fig. 2 shows another example of the conventional printer wherein an F/U sheet discharge
roller 6a and a flapper (branch means) 13 having guide edges 31a positioned above
and in the vicinity of the F/U sheet discharge roller 6a are disposed on the downstream
side of the fixing device 3. The flapper 13 is rotatably supported by a support shaft
15.
[0006] Sheet S on which a toner image is fixed by the fixing device 3 is transported as
described below. When the flapper 13 is at the position indicated by the solid line
in Fig. 2, the direction of transportation is changed to the direction of the discharged
sheet tray 9 by the flapper 13, and the sheet S is discharged onto the discharged
sheet tray 9 via the gap between the F/U sheet discharge roller 6a and the flapper
13. When the flapper 13 is positioned by being turned counterclockwise from the position
indicated in Fig. 2, the sheet S is guided by the flapper 13 and the guide member
10 so as to be inverted with respect to its two surfaces and is discharged so as to
be placed on the discharged sheet tray 12 in a face-down position by the pair of F/D
sheet discharge rollers 11.
[0007] In the above-described sheet discharge mechanism shown in Fig. 1, however, the pair
of F/U sheet discharge rollers 6 are positioned on the downstream side of the fixing
device and the flapper 7 for changing the direction of transportation of sheet S is
disposed downstream of the rollers 6. The space occupied by the mechanism is therefore
considerably large. This type of mechanism also entails the problem of a deterioration
in transport performance owing to a change in the state of the pair of F/U sheet discharge
rollers 6 with time due to wear thereof, since the F/U sheet discharge rollers 6 are
always in contact with each other.
[0008] The sheet discharge mechanism shown in Fig. 2 is smaller than the mechanism shown
in Fig. 1, thanks to the structure wherein no pair of F/U sheet discharge rollers
corresponding to the above-described pair of F/U sheet discharge rollers 6 are provided
on the downstream side of the fixing device 3. In this mechanism, however, the sheet
transporting force applied from the F/U sheet discharge roller 6a is so small that
the possibility of failure to discharge the sheet at the time of F/U sheet discharging
is high.
SUMMARY OF THE INVENTION
[0009] In view of the above-described related art, an object of the present invention is
to provide a sheet transport mechanism reduced in size while maintaining the force
for transporting the sheet.
[0010] To achieve this object, according to the present invention, there is provided a transport
mechanism including a transport rotary member, a flapper means opposed to the transport
rotary member, and a transport roller provided on the flapper means to pinch a sheet
member in cooperation with the transport rotary member.
[0011] According to the present invention, a diversion means for selecting one of a plurality
of sheet transport paths is provided in, for example, a sheet transport section having
a transport roller. It is thereby possible to transport the sheet in the selected
sheet transport path without providing any special sheet discharge roller and, hence,
to reduce the space occupied by the sheet transport mechanism. When the sheet is transported
through the path selected by the branch means, the sheet can be correctly guided into
the selected path, because the branch means has a roller for pressing the sheet against
the transport roller.
BRIEF DESCRIPTION OF THE DRAWINGS
[0012]
Fig. 1 is a longitudinal sectional side view of an example of the conventional sheet
discharge mechanism;
Fig. 2 is a longitudinal sectional side view of another example of the conventional
sheet discharge mechanism;
Fig. 3 is a longitudinal sectional side view of a sheet discharge mechanism in accordance
with a first embodiment of the present invention at the time of face-up sheet discharging;
Fig. 4 is a longitudinal sectional side view of the first embodiment at the time of
face-down sheet discharging;
Fig. 5A is a side view of the branch means (flapper);
Fig. 5B is a front view of the branch means shown in Fig. 5A;
Fig. 6A is a side view of a branch means of a sheet discharge mechanism in accordance
with a second embodiment of the present invention; and
Fig. 6B is a from view of the branch means shown in Fig. 6A.
DESCRIPTION OF THE PREFERRED EMBODIMENTS
[0013] An embodiment of the present invention will be described below with reference to
Figs. 3 to 5. Components of this embodiment having the same functions as those shown
in Figs. 1 and 2 are indicated by the same reference characters, and the description
for them will not be repeated.
[0014] Referring to Fig. 3, an F/U sheet discharge roller 6a is disposed on the downstream
side of a fixing device 3, and the F/U sheet discharge roller 6a and a sheet discharge
guide 5b constitute a sheet discharge section 6A for discharging sheet S supplied
from the fixing device 3. A flapper (branch means) 21 is disposed above the F/U sheet
discharge roller 6a. When the flapper 21 is at the position indicated by the solid
line, sheet S discharged from the fixing device 3 is guided by lower edges 21c of
the flapper 21 to a discharged sheet tray 9.
[0015] The flapper 21 has a pair of left and right arms 21a, as shown in Figs. 5A and 5B.
A support shaft 22 on which a roller 23 is fixed has opposite ends loosely fitted
in elongated holes 21b respectively formed in the arms 21a. The flapper 21 can be
rotated to an F/U position shown in Fig. 3 or to an F/D position shown in Fig. 4 by
a drive mechanism including a plunger or the like. When the flapper 21 is at the F/U
position shown in Fig. 3, the roller 23 is maintained in contact with the F/U sheet
discharge roller 6a by its weight. The plunger is operated to change the position
of the flapper 21 by a command from a control unit. The operator instructs the control
unit by the selection of F/U of F/D.
[0016] A first sheet transport path 25 which leads sheet S to the discharged sheet tray
9 is defined by an upper circumferential surface of the F/U sheet discharge roller
6a and the lower edges 21c of the flapper 21. A second sheet transport path 26 is
defined by inner side edges 21d of the flapper 21, the sheet discharge guide 5b, a
guide member 10 and other components.
[0017] When the flapper 21 is in the F/U position as shown in Fig. 3, sheet S on which a
toner image has already been fixed by the fixing device 3 is led into the first sheet
transport path 25 by being guided in the corresponding diverted direction by the flapper
21 and is discharged onto the discharged sheet tray 9 without failure by being pinched
between the F/U sheet discharge roller 6a and the roller 23 contacting the roller
6a.
[0018] When the flapper 21 is in the F/D position as shown in Fig. 4, sheet S transported
from the fixing device 3 is led into the second sheet transport path 26 by being guided
in the corresponding diverted direction by the flapper 21 and is discharged onto the
discharged sheet tray 12 in the F/D state by a pair of sheet discharge rollers 11.
[0019] As described above, the flapper 21 and the F/U sheet discharge roller 6a are arranged
to discharge sheet S without providing any special discharge roller, thereby reducing
the space occupied by the sheet discharge mechanism. Moreover, since sheet S discharged
in the F/U state is pressed against the F/U sheet discharge roller 6a by the roller
23, sheet S can be discharged onto the sheet discharge tray 9 without failure.
[0020] Fig. 6 shows essential portions of a second embodiment of the present invention.
[0021] In the first embodiment, the roller 23 can move along the elongated holes of the
arms 21a upward or downward and can be maintained in contact with the F/U sheet discharge
roller 6a by its weight. However, a force may be applied to the roller 23 to suitably
press the same against the F/U sheet discharge roller 6a.
[0022] Referring to Fig. 6, a base portion of a resilient member 27 formed of a plate spring
is fixed to the flapper 21, and free ends of a pair of arms 27a formed on opposite
sides of the resilient member 27 are engaged with opposite ends of the support shaft
22 on which the roller 23 is fixed. The roller 23 is thereby urged in a rightward
downward direction as viewed in Fig. 6A, i.e., in the direction in which the support
shaft 22 is pressed against the lower ends of the elongated holes 21b of the arms
21a. If the roller 23 is disposed on the flapper 21 while being urged by such a means,
sheet S can be pressed against the F/U sheet discharge roller 6a more positively and
the force of the F/U sheet discharge roller 6 and the roller 23 for transporting sheet
S can be increased.
[0023] The embodiments in which the present invention is applied to a printer sheet discharge
mechanism have been described. Needless to say, the present invention can also be
applied to a sheet discharge mechanism or a sheet transport mechanism of a copier
or the like.
[0024] A sheet transport mechanism including a plurality of transport paths, a transport
roller provided at a branch section at which the transport paths are branched, a flapper
provided at the branch section to select one of the plurality of transport paths and
to guide a sheet member into the selected transport path by changing its posture,
and a flapper roller supported on the flapper, the flapper roller pinching the sheet
member in cooperation with the transport roller to transport the sheet member. The
flapper roller is urged toward the transport roller by its weight and/or a spring
force.
1. A sheet transport mechanism having a flapper, comprising:
a plurality of transport paths;
a transport rotary member provided at a branch section at which said transport
paths are branched;
flapper means provided at said branched section, said flapper means selecting one
of said plurality of transport paths and guiding a sheet member into the selected
transport path by changing its posture; and
a flapper rotary member supported on said flapper means, said flapper rotary member
pinching the sheet member in cooperation with said transport rotary member to transport
the sheet member.
2. A sheet transport mechanism according to claim 1, wherein said plurality of transport
paths include a first transport path through which the sheet member is led to a first
discharge tray without being inverted with respect to its two surfaces, and a second
transport path through which the sheet member is led to a second discharge tray while
being inverted with respect to its two surfaces, said transport rotary member and
flapper rotary member engaging when said flapper is in posture to lead the sheet member
to the first transport path.
3. A sheet transport mechanism according to claim 2, wherein said transport rotary member
is a discharge roller for discharging the sheet member to said first discharge tray.
4. A sheet transport mechanism according to claim 1, wherein said plurality of transport
paths include a first transport path through which the sheet member is immediately
led to a first discharge tray, and a second transport path including a guide for leading
the sheet member to a second discharge tray, and said transport rotary member comprises
a discharge roller for discharging the sheet member to said first discharge tray.
5. A sheet transport mechanism according to claim 3, wherein said flapper is supported
so as to be swingable to a position for leading the sheet member to said first transport
path or said second transport path, and said flapper rotary member is supported on
said flapper so as to be rotatable and movable generally vertically, said flapper
rotary member being pressed against said discharge roller by its weight.
6. A sheet transport mechanism according to claim 4, wherein said flapper is supported
so as to be swingable to a position for leading the sheet member to said first transport
path or said second transport path, and said flapper rotary member is supported on
said flapper so as to be rotatable and movable generally vertically, said flapper
rotary member being pressed against said discharge roller by its weight.
7. A sheet transport mechanism according to claim 3, wherein said flapper is supported
so as to be swingable to a position for leading the sheet member to said first transport
path or said second transport path, and said flapper rotary member is supported on
said flapper so as to be rotatable and movable generally vertically, said flapper
rotary member being pressed against said discharge roller by a force of a spring.
8. A sheet transport mechanism according to claim 4, wherein said flapper is supported
so as to be swingable to a position for leading the sheet member to said first transport
path or said second transport path, and said flapper rotary member is supported on
said flapper so as to be rotatable and movable generally vertically, said flapper
rotary member being pressed against said discharge roller by a force of a spring.
9. A sheet transport mechanism having a flapper, comprising:
first and second transport paths;
flapper means provided at a branch section from which said first and second transport
paths are branched, said flapper means selecting one of said transport paths and guiding
a sheet member into the selected transport path by swinging and changing its posture;
a transport roller for transporting the sheet member transported to said first
transport path guided by said flapper means; and
a flapper roller supported on said flapper means, said flapper roller pinching
the sheet member in cooperation with said transport roller to transport the sheet
member when said flapper means is in a posture such as to guide the sheet member into
said first transport path.
10. An image forming apparatus having a sheet transport mechanism having a flapper, said
apparatus comprising:
a plurality of transport paths;
a transport rotary member provided at a branch section from which said transport
paths are branched;
flapper means provided at said branch section, said flapper means selecting one
of said plurality of transport paths and guiding a sheet member into the selected
transport path by changing its posture; and
a flapper rotary member supported on said flapper means, said flapper rotary member
pinching the sheet member in cooperation with said transport rotary member to transport
the sheet member.
11. An image forming apparatus having a sheet transport mechanism having a flapper, said
apparatus comprising:
first and second transport paths;
flapper means provided at a branch section at which said first and second transport
paths are branched, said flapper means selecting one of said transport paths and guiding
a sheet member into the selected transport path by swinging and changing its posture;
a transport roller for transporting the sheet member transport to said first transport
path guided by said flapper means; and
a flapper roller supported on said flapper means, said flapper roller pinching
the sheet member in cooperation with said transport roller to transport the sheet
member when said flapper means is in an posture such as to guide the sheet member
into said first transport path.