[0001] The present invention relates to a machine for metering pharmaceutical products in
liquid or paste form into hard gelatine capsules or bottles.
[0002] Known machines for metering pharmaceutical products currently differ in design according
to the nature of product, i.e. powder, liquid, paste, granules, etc. Those currently
used for metering liquid products operate on an indexing basis, and substantially
present an indexing body radially supporting a number of capsules; a feeder filled
with liquid; a second internally-channelled body rotating between two operating positions;
and a number of hydraulic pistons. Said second body, in a first position, connects
the feeder to the pistons for withdrawing a given amount of liquid, and, in a second
position, connects the pistons to respective capsules arrested underneath the second
body for a given period of time in which the pistons inject the liquid into the capsules.
[0003] Liquid metering machines of the aforementioned type present numerous drawbacks.
[0004] In particular, for a given overall size, indexing machines provide for lower output
as compared with continuous types. Moreover, each operating step is accompanied by
severe vibration resulting, not only in wear of the machine components, but also in
spillage of the liquid from the capsules. This, in turn, results in further equally
serious drawbacks, such as inaccurate filling of the capsules and fouling of the machine
to the extent that it eventually grinds to a halt. Finally, due to the high cost and
complexity of such machines, control devices for ensuring the presence of the capsules
inside their seats are often dispensed with, thus resulting in possible further spillage
and arrest of the machine.
[0005] Current paste metering machines present a screw for feeding the paste to a nozzle
from which a thread of paste emerges and is cut by a blade so as to drop inside the
capsule. Machines of this sort may be indexed, with all the disadvantages already
mentioned, or operated continuously, in which case, they require a complex feed nozzle
and cutting mechanism. In either case, machines of this sort can only be used for
products in paste form.
[0006] The aim of the present invention is to provide a machine for metering pharmaceutical
products, designed to overcome the aforementioned drawbacks, i.e. which operates continuously;
features straightforward, reliable devices for detecting the presence of the capsules;
and is easily adaptable for metering both liquid and paste products.
[0007] Further aims and advantages of the present invention will be disclosed in the following
description.
[0008] With this aim in view, according to the present invention, there is provided a machine
for metering, particularly into capsules, a predetermined quantity of a pharmaceutical
product in substantially liquid or paste form, characterised by the fact that it comprises:
a bottom portion connected to a drive shaft so as to rotate about a vertical longitudinal
axis;
at least a first vertical axial hole open at the top and formed in said bottom portion;
at least one piston moved back and forth by a first cam along said first hole;
a conveyor belt supporting said capsules, meshing with a portion of said bottom portion,
and traveling along the entire plant of which said machine forms part;
a rotary top portion having a container fed with said pharmaceutical product;
a rotary center portion coaxial and angularly integral with said bottom portion and
said top portion;
at least a second hole associated with said first hole and formed radially along said
center portion;
at least one valve housed inside said second hole, having an inner chamber with three
openings, and designed, for each turn of said center portion, to travel along said
second hole between a first position, wherein said inner chamber communicates at the
top with said container via a first opening and at the bottom with said first hole
via a second opening, and the respective said piston of said first hole is moved downwards
so that said first hole is engaged by said product, and a second position wherein
said chamber communicates with said first hole via said second opening, the respective
said piston of said first hole is moved upwards, and a third opening is opened at
the bottom for feeding a predetermined quantity of said product into said capsule
underneath;
and
a mechanism for controlling the reciprocating movement of said valve.
[0009] Two preferred, non-limiting embodiments of the present invention will be described
by way of examples with reference to the accompanying drawings, in which:
Fig.1 shows a section of a machine for metering liquid products;
Fig.2 shows a larger-scale section of a center portion of the Fig.1 machine;
Fig.3 shows a section of a machine for metering products in paste form;
Fig.4 shows a larger-scale section of a portion of the
Fig.3 machine;
Fig.s 5 and 6 show plan views of two details on the Fig.3 machine;
Fig.7 shows a view of a third detail on the Fig.3 machine.
[0010] Number 1 in Fig.1 indicates a continuously-operating machine for metering liquid
pharmaceutical products in general into hard gelatine capsules. The term liquid products
is intended to mean actual liquids, thixotropic liquids, heat-melt liquids (fed in
the form of paste or very thick liquids) and liquids with suspended particles. Schematically,
machine 1 can be divided along its vertical longitudinal axis into three coaxial,
substantially cylindrical, rotary portions 3, 4 and 5. Top portion 3 comprises a cylindrical
container 6 fed with liquid by a feeder 7 at the top, as shown partially by the dotted
line. Center portion 4 comprises a number of substantially slide type valves 8 designed,
for each turn of machine 1, to receive a given quantity of liquid from container 6
and then feed it to a respective capsule. Bottom portion 5 comprises a number of hydraulic
pistons 11, one for each valve 8, for generating the thrust required for feeding the
liquid to the capsule. Bottom portion 5 also presents a toothed portion 12 with which
meshes a belt 13 having a number of bushes 14 engaged by respective bottoms 15 of
said capsules. Machine 1 normally forms part of a system comprising various types
of machines, e.g. for supplying the capsules, positioning and separating the top and
bottom halves of the capsules, metering pharmaceutical products of various types and/or
in other forms, closing and packing the capsules, etc.. All these machines are usually
driven by one means, e.g. belts, pulleys or direct gearing, present a toothed portion
similar to 12, and are usually tangent to one another so that belt 13 runs through
the entire system.
[0011] Bottom portion 5 is driven by a vertical shaft 16 connected in known manner to the
output shaft 17 of a motor 18 as shown schematically by the dotted line in Fig.1.
To facilitate assembly, bottom portion 5 is formed in a number of coaxial parts connected
integral with one another by means of screws 21. Bottom portion 5 is in the form of
a rotary drum having an intermediate ring of equally-spaced through holes 22 inside
each of which a respective piston 11 slides in reciprocating manner. Travel of piston
11 is controlled by a fixed cylindrical cam 23 in which is formed an annular track
24 engaged by a wheel 25 supported on the bottom end portion of piston 11 projecting
downwards from portion 5. The above is a known control system used on various machines
in this particular field, though normally for controlling the operation of pins performing
different functions from those of pistons 11, and as such is shown only schematically
in Fig.1. Bottom portion 5 and consequently all the rotary parts of machine 1 are
supported on a fixed column 26 (shown partially) located inside portion 5 and housing
shaft 16 via bearings 27.
[0012] As shown in Fig.2, center portion 4 comprises a substantially cylindrical body 31,
the center portion of the bottom face of which presents a cylindrical recess 32 engaged
by the cylindrical top end 33 of portion 5. Body 31 is secured to portion 5 by means
of screws (not shown), and presents a number of cylindrical radial holes 34 each housing
a valve 8. The top face of body 31 constitutes the bottom wall of container 6, which
presents a lateral wall composed of a bottom portion consisting of a ring 35 extending
coaxially upwards from the top face of body 31, and a longer top portion consisting
of an annular body 36 supported coaxially on ring 35 by means of screws 37. At each
hole 34, the top and bottom faces of body 31 present respective vertical holes 38
and 41 coming out inside hole 34. Holes 38 and 41 are formed along the same ring,
and are therefore coaxial with one other. Holes 38 constitute the outlets of container
6, and holes 41 connect the inside of valve 8 with hole 22 of respective piston 11,
so that holes 41 are coaxial with holes 22.
[0013] At each hole 34, the lateral surface of body 31 presents a recess 42 open at the
top and outwards of body 31. At each recess 42 of ring 35, there extends radially
a flat vertical appendix 43. Valve 8 travels along respective hole 34, between two
limit positions, by virtue of a lever 44 operated by cams described in detail later
on. Valve 8 comprises a cylindrical body 45 having a horizontal longitudinal axis
and inside which is defined, along said axis, a chamber 46 having three vertical openings
47, 48 and 51. For a given limit position of valve 8, top opening 47 provides for
connecting respective hole 38 hydraulically to chamber 46. Wide bottom opening 48
provides for constantly connecting chamber 46 to respective hole 22. Opening 51 is
also formed at the bottom but with its axis further outwards in relation to opening
48. On the bottom face of body 31, along a larger-diameter ring than that defined
by holes 41, there is formed, at each hole 34, a further smaller-diameter hole 52
supporting a nozzle 53 the internal passage of which is defined by a capillary hole.
The ring defined by holes 52 is the same as that defined by toothed portion 12, so
that, on the portion of said portion 12 meshing with belt 13, each nozzle 53 is coaxial
with a respective capsule bottom 15 underneath. In one limit position of valve 8,
opening 51 is coaxial and communicates hydraulically with a respective hole 52. For
reasons described in detail later on, at each hole 34, there is formed a passage 54
between hole 34 and recess 32.
[0014] Lever 44 is shaped in the form of a downturned L, and comprises a substantially vertical
arm 55 extending downwards inside respective recess 42, and a substantially horizontal
arm 56 extending radially outwards of center portion 4. The center portion of lever
44 pivots about a horizontal pin 57 on a respective appendix 43, and the end of arm
55 presents a recess 58 engaged by a horizontal pin 61 on an appendix 62 extending
coaxially from body 45. Rotation of lever 44 therefore causes respective valve 8 to
slide along hole 34. On the end of arm 56, lever 44 is fitted with a wheel 63 designed
to contact two cams 64 and 65. When wheel 63 contacts cam 64, lever 44 is turned (clockwise
in Fig.1) so as to slide valve 8 towards the innermost portion of hole 34 corresponding
to a first limit position, wherein hole 38 communicates with respective opening 47,
thus enabling liquid input into chamber 46, and hole 52 is closed at the top by the
outer surface of body 45, thus preventing liquid from flowing out through opening
51. In this connection, it should be pointed out that, at the axial ends of chamber
46, the outer lateral surface of body 45 presents respective hydraulic sealing assemblies.
When wheel 63 contacts cam 65, lever 44 is turned (anticlockwise in Fig.1) so as to
slide valve 8 towards the outermost portion of hole 34 corresponding to a second limit
position, wherein chamber 46 is prevented from communicating with container 6, and
opening 51 communicates with respective hole 52, thus enabling fluid to flow out of
hole 52 into capsule 15.
[0015] Machine 1 also comprises a fixed column 66 supporting, over container 6, a plate
67 in turn supporting a second plate 68 covering container 6, and the casing of a
variable-speed electric motor 71. Container 6 houses a mixing device 72 having blades
73 turned about the longitudinal axis of machine 1 by a shaft 74 connected mechanically
to the output shaft of motor 71. Container 6 also houses a heating device 75 consisting,
in the embodiment shown, of an annular, externally finned body inside which is formed
a substantially helical heating fluid circuit. A system, shown schematically by block
76, provides for heating the fluid to a predetermined temperature and feeding it to
device 75. Casing 6 also houses three sensors 77, 78 and 81 supported on plate 68,
and which provide respectively for detecting the top and bottom level and the temperature
of the liquid inside container 6.
[0016] Machine 1 also comprises an electronic control system for controlling motors 18 and
71 and system 76, and to which sensors 77, 78 and 81 are connected. Via a gate valve
83 (shown schematically in Fig.1), control system 82 also provides for controlling
supply of said pharmaceutical product from feeder 7 to container 6. Finally, control
system 82 is connected to a sensor 84 for detecting the presence of capsules 15 on
belt 13, particularly prior to the capsule filling stage. For better illustrating
operation of sensor 84, this is shown in Fig.1 to be located to the side of belt 13
meshing with machine 1, whereas, in actual fact, it is preferably installed upstream
from machine 1. A device 85 (e.g. consisting of a piston or rack) provides for moving
or at any rate varying the position of cam 65 so as to prevent it from contacting
and so turning lever 44. Device 85 is activated by control system 82 upon the latter
detecting the absence of capsule 15, thus preventing liquid from being expelled from
valve 8.
[0017] In actual use, at each turn of machine 1, contact between cam 64 and lever 44 axially
displaces valve 8 so that, for a predetermined time, chamber 46 communicates hydraulically
with container 6 and opening 51 is closed. At this stage, cam 23 moves piston 11 downwards
so as to free the top portion of hole 22 and draw the liquid into body 45 and said
top portion of hole 22. Piston 11 is then backed up slightly to expel any air in valve
8 into container 6, and, finally, contact between cam 65 and lever 44 axially displaces
valve 8 so that, for a predetermined time, opening 47 is closed and opening 51 communicates
hydraulically with nozzle 53. At this stage, a capsule 15 is aligned beneath nozzle
53, ready to receive a predetermined quantity of liquid, and respective piston 11
is moved upwards so as to expel the liquid from the top portion of hole 22. In other
words, the liquid is forced towards the only possible outlet, i.e. opening 51, from
which it is fed into capsule 15. For a given volume of valve 8, the amount of liquid
fed into capsule 15 is directly proportional to the stroke of piston 11, i.e. to the
length of the top portion of hole 22 filled with liquid at the drawing-in stage. Obviously,
not all the liquid inside valve 8 is fed into capsule 15, due to the fact that the
absence of pressure on the liquid at the end of the upstroke of piston 11 prevents
the liquid from being fed through the capillary hole in nozzle 53. Consequently, at
each turn of machine 1, piston 11 actually only draws in the amount of liquid for
filling the top portion of hole 22 and which is then fed into capsule 15.
[0018] Control system 82 provides for overall control of machine 1, and particularly for
maintaining a suitable liquid level inside container 6 via gate valve 83; for controlling
the temperature of the liquid inside container 6, especially in the case of heat-melt
liquids requiring a constant predetermined temperature (normally defined in a map
stored in a memory block of system 82) during the metering process; and for controlling
mixing device 72, which provides for both blending the product (e.g. liquids with
suspended particles) and ensuring uniform temperature. The variable speed of motor
71 enables operation of mixer 72 to be regulated according to the current and predetermined
characteristics of the product, for ensuring correct metering of the same. As already
stated, upon detecting the absence of capsule 15, control system 82 provides for detaching
cam 65 from lever 44 of respective valve 8, thus preventing the liquid from being
expelled through opening 51, which remains closed, while at the same time permitting
upward movement of piston 11 for feeding the liquid back into container 6. As the
amount of liquid fed into capsule 15 is proportional to the stroke of piston 11, said
amount may obviously be varied by simply replacing cam 23 with another providing for
a different stroke of piston 11, or by providing for an adjustable cam 23. Holes 54
provide for expelling any air inside holes 34 and so preventing it from obstructing
travel of valves 8.
[0019] Number 101 in Fig.s 3 and 4 indicates a machine for metering pharmaceutical products
in paste form. Like machine 1, machine 101 may be divided schematically, along its
vertical longitudinal axis, into three coaxial, substantially cylindrical, rotary
portions 102, 103 and 104. Top portion 102 comprises a container 105 fed with cubes
106 of paste on a conveyor belt 107 (shown partially). Center portion 103, which is
similar to portion 4 of machine 1, comprises a number of valves 8 designed, at each
turn of machine 101, to receive a given amount of paste from container 105 and feed
it to a respective capsule 15. Bottom portion 104 is substantially similar to portion
5 of machine 1. Any other parts of machine 101 similar to those of machine 1 will
be indicated using the same numbering system. Due to the paste form of the product,
portion 103 differs from portion 4 of machine 1 substantially as regards two characteristics.
Firstly, the portion of body 45 of valve 8 in which openings 48 and 51 are formed
is flattened for better cutting the thread of paste issuing from opening 51, as described
in more detail later on. Naturally, the corresponding portion of hole 34 is also flattened.
Secondly, the bottom face of body 31 presents a smaller outside diameter than in Fig.1,
and, instead of holes 52, an equal number of peripheral V-shaped radial recesses 108,
as shown in Fig.5. As regards metering of the product into capsule 15, machine 101
operates in the same way as machine 1, except that the product issuing from opening
51 is in the form of a thread of paste which, as valve 8 travels inwards of hole 34,
is cut by virtue of the flat design of the mating surfaces of bodies 31 and 45. As
explained in detail later on, during the metering and cutting stages, capsule 15 is
pressed against the edge of opening 51, at respective recess 108, and is lifted from
respective bush 14 into recess 108. Subsequently, the upward thrust on capsule 15
is removed, and contact between the walls of recess 108 and capsule 15 prevents this
from adhering to valve 8 (as a result of the "adhesive" effect of the paste). In fact,
at a certain point in the rotation of machine 101, capsule 15 is carried off by belt
13 as this abandons machine 101 tangentially to mesh with a follow-up machine, and
it is precisely at this point that capsule 15, if still attached to valve 8, is detached
from the same by virtue of contacting the walls of recess 108.
[0020] As shown in Fig.4, portion 104 differs in only one respect from portion 5 of machine
1, which characteristic, however, may and is preferably also adopted on machine 1.
Portion 104 comprises an annular flange 111 in which are formed a number of vertical
through holes 112 equal in number to valves 8 and coaxial with a respective capsule
15. Each hole 112 is engaged by a cylindrical sleeve 113 along which a vertical pin
115 slides by virtue of a cam 114 similar to cam 23. Pin 115 is formed in two coaxial
parts 116 and 117 with a spring 118 in between. As the thread of paste issues from
opening 51, pin 115 moves upwards to press capsule 15 against the edge of opening
51 and through respective recess 108, thus ensuring the paste thread centers capsule
15. When applied to machine 1, the above system provides for avoiding spillage of
the liquid outside capsule 15.
[0021] As shown in Fig.3, container 105 presents a bottom wall defined by the top face of
body 31, and a lateral wall defined by an annular body 121 secured coaxially to body
31 by screws 122, and by a funnel-shaped body 123 secured coaxially to the top end
of body 121 by screws 124. A fixed plate 125, over container 105, is fitted integral
with a hollow, cylindrical, vertical column 126 coaxial with container 105 and the
bottom portion of which is actually housed inside the same. The bottom end of column
126 is fitted coaxially, by means of screws 127, with a centrally-drilled, cylindrical
body 128, the lateral surface of which presents a downward-winding channel 131. Body
128 is located close to the top face of body 31, and presents an outside diameter
slightly smaller than the inside diameter of body 121. Body 128 therefore acts as
a short-pitch screw for determining a constant paste pressure inwards of valves 8.
Shaft 16 is connected angularly and coaxially in known manner (not shown) with a second
rotary shaft 132 extending vertically upwards through body 31 and, via the interposition
of bearings 133, through body 128. Via the interposition of further bearings 134,
shaft 132 extends through the whole of column 126 and, on the top end outside column
126, is fitted with a gear 135. Via the interposition of bearings 136, column 126
is housed inside a second rotary column 137, the lateral surface of a portion of which,
inside container 105, is fitted integral with a screw 138, and the top end of which
is fitted with a gear 141. A reduction device 142 on plate 125 transmits motion from
gear 135 to gear 141 and from shaft 16 to screw 138, which therefore turns at a slower
speed than shaft 16.
[0022] As shown in Fig.3, machine 101 also presents an electronic control system 143 for
controlling overall operation of machine 101. In particular, system 143 controls means
144 (shown by the dotted line) for driving conveyor belt 107, motor 18 and device
85. System 143 is connected to sensor 84 already described in connection with machine
1; a temperature sensor 145 on a cooling fin 146 extending radially from the outer
lateral surface of body 121; and a microswitch 147 activated by a built-in device
on reduction device 142, for detecting an increase in pressure inside container 105
over and above a predetermined threshold. As a container housing a screw is inevitably
subject to overheating, provision is made for a known system 148 (shown schematically)
for blowing cold air on to the outer surface of container 105. System 148 is controlled
by system 143 on the basis of the temperature detected by sensor 145, so as to maintain
the temperature inside container 105 at a level acceptable by both the container components
and the paste housed inside the same.
[0023] As shown in Fig.s 3, 6 and 7, reduction device 142 comprises a vertical rotary shaft
151 fitted centrally, via the interposition of bearings 152, with a gear 153 meshing
with gear 135; fitted integrally at the bottom with a gear 154 meshing with gear 141;
and fitted in idle manner, over gear 153, with an axially-sliding annular body 155.
The top face of gear 153 is fitted integrally and coaxially with a ring 156 about
which are formed a number of equally-spaced notches 157. Body 155 supports, at the
bottom, a number of horizontal rollers 158 cooperating with notches 157 (Fig.7). The
top face of body 155 presents an integral ring 161 having two diametrically-opposed,
open-topped recesses 162. Over body 155, shaft 151 is connected integral, via a pin
(Fig.6), with a block 163 from which two arms 164 extend radially in opposite directions,
and are fitted with respective horizontal rollers 165 engaging respective recesses
162. The assembly consisting of block 163, arms 164 and rollers 165 is housed inside
an axially-sliding, upside down cup-shaped body 166 mounted in idle manner on shaft
151 and secured to ring 161 and body 155 by means of screws 167 (shown by the dotted
lines in Fig.3). The top end of shaft 151 outside body 166 is threaded and engaged
by a nut 168, and spring means 171 are provided between nut 168 and the top face of
body 166. A fixed plate 172, integral with plate 125, supports microswitch 147, the
operating stem 173 of which is normally pressed downwards by an outer annular shoulder
174 formed on body 166.
[0024] In actual use, the motion of shaft 16 is transmitted by gear 135 to gear 153, which,
via the connection of notches 157 and rollers 158, drives body 155. This in turn drives
body 166 directly, and block 163 together with shaft 151 via the connection of recesses
162 and rollers 165. Finally, shaft 151 drives screw 138 via the connection of gears
154 and 141. The transmission ratio of gear pairs 135-153 and 154-141 determines the
rotation speed of screw 138 which, as stated, is less than that of container 105.
[0025] In use, an undesired increase in pressure may occur inside container 105, mainly
due to an excessive number of cubes 106 or to the hardness of the paste. When the
pressure inside container 105 exceeds a given value determined by the setting of spring
means 171, the rotation speed of screw 138 is gradually slowed down by the pressure
exerted by the same on the paste. Consequently, shaft 151 also tends to turn at a
slower speed than that imposed by gear 153, which speed is also imposed on body 155.
In the event of a difference in speed between gear 153 and body 155, rollers 158 travel
up the mating surface of respective notches 157, which surface (Fig.7) is inclined
for facilitating upward travel of rollers 158. This therefore results in upward travel
of body 155 which, against the action of spring means 171, also pushes up body 166,
the shoulder 174 of which releases stem 173 of microswitch 147 so as to vary the electrical
status of the same and, via control system 143, arrest operation of belt 107 transporting
cubes 106.
[0026] The advantages of the present invention will be clear from the foregoing description.
[0027] In particular, it provides for a continuously operating machine, the major advantages
of which include greater output, as compared with indexing machines of comparable
overall size, reduced vibration and, consequently, reduced wear of machine components.
In the case of machine 1, said reduction in vibration also prevents fouling of the
machine and ensures correct, accurate metering of the product into capsules 15. Moreover,
a continuously operating machine enables troublefree, low-cost installation of sensors
for detecting the presence of capsules 15, thus preventing possible spillage of the
liquid from valves 8, as well as for performing other, e.g. temperature control, functions.
In short, the machine according to the present invention provides for a greater degree
of reliability as compared with currently used types. In the case of machine 101,
this is more straightforward in design as compared with current machines, especially
as regards the paste metering mechanism, and features a stop device for arresting
the cube conveyor in the event of an increase in pressure inside container 105. Finally,
an important point to note is that machines 1 and 101 differ solely as regards the
top portion, which may easily be changed for switching from one product to another.
[0028] To those skilled in the art it will be clear that changes may be made to machines
1 and 101 as described and illustrated herein without, however, departing from the
scope of the present invention.
1. A machine for metering, particularly into capsules (15), a predetermined quantity
of a pharmaceutical product in substantially liquid or paste form, characterised by
the fact that it comprises:
a bottom portion (5 or 104) connected to a drive shaft (16, 17) so as to rotate about
a vertical longitudinal axis;
at least a first vertical axial hole (22) open at the top and formed in said bottom
portion (5 or 104);
at least one piston (11) moved back and forth by a first cam (23) along said first
hole (22);
a conveyor belt (13) supporting said capsules (15), meshing with a portion (12) of
said bottom portion (5 or 104), and traveling along the entire plant of which said
machine forms part;
a rotary top portion (3 or 102) having a container (6 or 105) fed with said pharmaceutical
product;
a rotary center portion (4 or 103) coaxial and angularly integral with said bottom
portion (5 or 104) and said top portion (3 or 102);
at least a second hole (34) associated with said first hole (22) and formed radially
along said center portion (4 or 103);
at least one valve (8) housed inside said second hole (34), having an inner chamber
(46) with three openings (47, 48, 51), and designed, for each turn of said center
portion (4 or 103), to travel along said second hole (34) between a first position,
wherein said inner chamber (46) communicates at the top with said container (6 or
105) via a first opening (47) and at the bottom with said first hole (22) via a second
opening (48), and the respective said piston (11) of said first hole (22) is moved
downwards so that said first hole (22) is engaged by said product, and a second position
wherein said chamber (46) communicates with said first hole (22) via said second opening
(48), the respective said piston (11) of said first hole (22) is moved upwards, and
a third opening (51) is opened at the bottom for feeding a predetermined quantity
of said product into said capsule (15) underneath; and
a mechanism (44, 64, 65) for controlling the reciprocating movement of said valve
(8).
2. A machine as claimed in Claim 1, characterised by the fact that it comprises:
a number of said first holes (22) equally spaced in said bottom portion (5 or 104);
a number of said pistons (11), one for each of said first holes (22);
a number of said second holes (34) equal in number to and associated with said first
holes (22), and equally spaced along said center portion (4 or 103); and
a number of said valves (8), one for each said second hole (34).
3. A machine as claimed in Claim 2, characterised by the fact that the bottom wall of
said container (6 or 105) presents a coaxial ring of a number of third holes (38),
one for each of said second holes (34); each of said third holes (38) communicating
with said chamber (46) of said respective valve (8) when said valve (8) is in said
first position, and being closed when said valve (8) is in said second position.
4. A machine as claimed in Claim 3, characterised by the fact that each said valve (8)
is assigned a lever (44) moved between two positions by a second (64) and third (65)
cam; each position of said lever (44) corresponding to a position of said valve (8).
5. A machine as claimed in Claim 4, characterised by the fact that said valve (8) comprises
a first body (45) in which is formed said chamber (46); and an appendix (62) connected
to said lever (44).
6. A machine as claimed in Claim 5, characterised by the fact that said lever (44) pivots
on a first horizontal pin (57) on said center portion (4 or 103), is shaped in the
form of a downturned L, and comprises a first substantially vertical arm (55) extending
downwards, and a second substantially horizontal arm (56) extending radially outwards
of said center portion (4 or 103); the end of said first arm (55) presenting a recess
(58) engaged by a second horizontal pin (61) on an appendix (62) extending coaxially
from said first body (45); and the end of said second arm (56) being fitted with a
wheel (63) designed to contact said first and second cams (64, 65) for turning said
lever (44) and so moving said valve (8).
7. A machine as claimed in at least one of the foregoing Claims from 4 to 6, characterised
by the fact that it comprises an electronic control system (82 or 143) controlling
overall operation of said machine and to which is connected a sensor (84) for detecting
the presence of said capsules (15) on said belt (13); said control system (82 or 143)
being designed, in the absence of said capsule (15) and via means (85), to move said
third cam (65) in such a manner as to prevent it from contacting said respective lever
(44) and so maintain said valve (8) in said first position preventing the outflow
of said product.
8. A machine as claimed in at least one of the foregoing Claims from 2 to 7, characterised
by the fact that it comprises a number of third vertical pins (115) supported on said
bottom portion (5 or 104), equal in number to and associated with said valves (8),
and sliding axially by virtue of a fourth cam (114); each said third pin (115) being
designed, when said valve (8) is in said second position, to move upwards and press
a respective said capsule (15) against said third opening (51).
9. A machine as claimed in Claim 7 and/or Claim 8 dependent on Claim 7, characterised
by the fact that said product is in liquid form, by which is meant actual liquid,
thixotropic liquid, heat-melt liquid (fed in the form of paste or very thick liquid)
and liquid with suspended particles; characterised by the fact that it comprises,
inside said container (6), a mixing device (72) controlled by said control system
(82); a temperature sensor (81); two sensors (77, 78) for respectively detecting the
top and bottom level of said product; and a device (75) for heating said product and
also controlled by said control system (82); said sensors (81, 77, 78) being connected
to said control system (82).
10. A machine as claimed in Claim 9, characterised by the fact that it comprises a feeder
(7) for feeding said container (6) via a gate valve (83) controlled by said control
system (82).
11. A machine as claimed in the foregoing Claims, characterised by the fact that said
center portion (4 or 103) presents a number of fourth holes (52), one for each said
second hole (34), through which said liquid pharmaceutical product is fed downwards
from said third opening (51) in said second position of said valve (8).
12. A machine as claimed in Claim 11, characterised by the fact that each said fourth
hole (52) houses a nozzle (53) with a capillary hole.
13. A machine as claimed in Claim 7 and/or Claim 8 dependent on Claim 7, characterised
by the fact that said product is in paste form; and by the fact that said container
(105) houses a screw (138) rotating about the vertical longitudinal axis of said container
at a slower speed than the same.
14. A machine as claimed in Claim 13, characterised by the fact that a second fixed, short-pitch
screw (128) is installed between said screw (138) and said bottom wall of said container
(105).
15. A machine as claimed in Claim 13 and/or 14, characterised by the fact that it comprises:
a belt (107) conveying cubes (106) of paste which drop down into said container (105);
means (144) for driving said cube conveyor belt (107) and controlled by said control
system (143); and a device for detecting a pressure increase inside said container
(105) over and above a given threshold, and activating a microswitch (147) connected
to said control system (143) so that said system (143) arrests said means (144) driving
said cube conveyor belt (107).
16. A machine as claimed in Claim 15, characterised by the fact that said pressure detecting
device is incorporated in a reduction device (142) for transmitting motion from the
drive shaft (16) of said container (105) to said rotary screw (138).
17. A machine as claimed in at least one of the foregoing Claims from 12 to 16, characterised
by the fact that it comprises a sensor (145) connected to said control system (143)
and designed to detect the temperature inside said container (105); and a system (148)
activated by said control system (143) in the event of the temperature inside said
container (105) exceeding a given threshold, and designed to blow cold air on to the
outer surface of said container (105).
18. A machine as claimed in at least one of the foregoing Claims from 12 to 17, characterised
by the fact that the bottom face of said center portion (103) presents a number of
V-shaped peripheral radial recesses (108), one for each said second hole (34), and
coaxial with said third opening (51) when said respective valve (8) is in said second
position.
19. A machine as claimed in Claims 8 and 18, characterised by the fact that said recess
(108) is engaged by the top portion of said capsule (15) when this is pushed upwards
by said respective third pin (115).