FIELD OF THE INVENTION
[0001] The present invention relates to a chopper tyep folding device for a web in an offset
printing press.
BACKGROUND OF THE INVENTION
[0002] A crank chopper method (another name, an arm method) is known for folding parallel
folded objects along a line perpendicular to a cutting surface by use of a chopper
blade.
[0003] Recently, several methods have been developed by reducing inertia of the chopper
blade so as to increase the machine operating speed and vertically move the chopper
blade so as to increase the folding accuracy. For example, as shown in Fig. 6, German
Federal Republic Laid-Open Application No. 2247707 discloses a device for driving
a folding knife.
[0004] In that application, a linearly feeding crank mechanism (a slider crank mechanism)
A is utilized incorporating a belt or a chain 1, a wheel 2 on which the belt or the
chain is wound, a crank shaft 3 integrally attached to the wheel 2, a crank 4 integrally
connected to the crank shaft 3, a connecting rod 5 connected to the crank 4 with a
pin, a slider 6 connected to the connecting rod 5 by a pivot, and a linear guide 7.
A folded object W on a folding table 9 is inserted between folding rollers 10 by vertically
moving downwardly a folding knife 8, which is integrally connected to the slider 6.
[0005] However, the slider 6 and the linear guide 7 are necessary for the linearly feeding
crank mechanism A. Therefore, the size of the mechanism becomes large, and the durability
of the mechanism is reduced due to the a sliding surface of the slider be coming abraded.
OBJECT OF THE INVENTION
[0006] A purpose of the present invention is to provide a chopper type folding device of
simplified construction and of enhanced durability, even though the device employs
a linear feeding crank mechanism.
SUMMARY OF THE INVENTION
[0007] According to the present invention, the chopper blade is supported by at least two
linear feeding crank mechanisms provided at opposite ends of the chopper blade. The
linear feeding crank mechanisms each comprise two rotary member of equal planar arraged
in a pair and mutually rotating in opposite directions each other. Two connecting
rods of equal length, are connected to the rotary members by bending pins at there
upper ends, and the lower ends thereof are coaxially connected to an upper end of
the chopper blade by a bearing pin.
[0008] The two connecting rods in each pair move towards and away from each other at ther
upper ends by rotation of the two rotary members in each pair, so that the chopper
blade is moved up and down in a vertical direction in the absebce of swinging the
chopper blade. Preferably, the rotary members are provided by gears having teeth meshed
with teeth of the next adjacent gear, whereby rotation of the respective gears is
synchronized in the extent of their angular movement.
BRIEF DESCRIPTION OF THE DRAWINGS
[0009]
Fig. 1 shows a side view of one embodiment of the present invention;
Fig. 2 shows a transverse cross section of the embodiment as shown in Fig. 1;
Fig. 3 shows a longitudinal cross section of the embodiment as shown in Fig. 1;
Fig. 4 shows working principle of a lineraly feeding crank mechanism of the embodiment;
Fig. 5 shows elevation velocity curve of the chopper blade of the embodiment, and
Fig. 6 shows a schematic drawing of the conventional embodiment.
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS
[0010] As shown in Fig.1 to Fig. 3, a gear box 12 is fixedly supported between a pair of
left and right main frame members 11 for it to extend tranverse to the main frame
members 11 direction of feeding of object W. A chopper blade 13 is hung from the gear
box 12 through two sets of a front linear feeding crank mechanisms B1 and B2.
[0011] Four identical spur gears 14a - 14d are supported in the gear box 12 through rotational
axles 15a - 15d, respectively. In the gear box 12, each gear 14 engages with an adjacent
gear 14.
[0012] The front end rotational axle 15a is rotatory driven as a driving shaft by a driving
device (not shown) which is connected to one end of the rotational axle 15a.
[0013] The linear feeding crank mechanism B1 is formed by the two spur gears 14a, 14b and
the rotational axles 15a, 15b. The linear feeding crank mechanism B2 is formed by
the two spur gears 14c, 14d and the rotational axles 15c, 15d.
[0014] Discs 16a - 16d of equal diameter are coaxially fixed as a crank member at an end
of the rotational axles 15a - 15d by bolts 17. Two links 19a, 19b are pivotally connected,
respectively to hung from a respective the two discs 16a, 16b at one side of the gear
box 12 through an off-set bearing pins 18a, 18b, and are coaxially fixed to the adjacent
end portion of the chopper blade 13 with a bearing pin 20a, 20b. The two links 19c,
19d are similarly supported from the discs 16c, 16d through an off-set bearing pins
18c, 18d, and are coaxially fixed at their lower end portions to the chopper blade
13 by bearing pins 20c, 20d.
[0015] The four links 19a - 19d have the same length as each other and are connected to
the off-set pins 18a - 18d through ball bearings 21a - 21d and the pins 20a - 20d
through ball bearings 22a -22d, respectively.
[0016] In the drawings, numerals 23a-23d and numerals 24a-24d indicate ball bearings, and
numerals 25a-25d and numerals 26a-26d indicate sleeves. Numerals 27a-27d indicate
bearing caps. In Fig. 3, numeral 28 indicates a feeding belt, numeral 29 indicates
a folding table, and numeral 30 indicates a folding roller.
[0017] When the rotational axle 15a is rotated clockwise by the driving device (not shown),
the first disc 16a and the third disc 16c from the front side rotate clockwise and
the second disc 16b and the fourth disc 16d rotate counterclockwise due to the engagement
of the spur gears 14a-14d (see arrows in Figs. 1 and 2).
[0018] Thereby, in accordance with working principle of the linear feeding crank mechanisms
B1, B2 as shown in Fig. 4, each pair of the links 19a and 19b, 19c and 19d is opened
and closed so as to synchronously move two connecting points 20a and 20b, 20c and
20d with respect to the chopper blade 13 upwards and downwards. The chopper blade
13 thus moves up and down without any swinging movement of the chopper blade, and,
the object W on the feeding belts 28 is accurately folded between the folding rollers
30.
[0019] During vertical upward and downward movement of the chopper blade 13, the connecting
point 18a to 18d of each link 19a - 19d is shifted with respect to a perpendicular
line l crossing a shaft center of the rotational axles 15a-15d, respectively. Thereby
the velocity of the chopper blade 13 during the upward movement and the downward movement
are different each other as clearly shown in Fig. 5. Fig. 5 shows an elevation characteristic
of the chopper blade 13. In Fig. 5, x-axis and y-axis shows crank angle and stroke
of the chopper blade 13, respectively. As shown in Fig. 5, the gradient is steep and
a period of the upward movement is shorter during the upward movement. On the other
hand, the gradient is gentle and a period of the downward movement is longer during
the downward movement. Accordingly, a preferable elevator velocity can be selected
by changing a rotational direction of each disc 16a - 16d.
[0020] The present invention is not limited by the above embodiment. Various minor modifications
are suggested, such as driving each rotational axle 15a-15d individually, or providing
additional linear feeding crank mechanisms at an intermediate positions along the
chopper blade 13. Bar-shaped cranks can be employed instead of discs 16a-16d.
1. A chopper type folding device wherein a chopper blade is supported by at least two
linear feeding crank mechanisms a longitudinal direction of said chopper blade, characterized
that each said linear feeding crank mechanism comprises:
two crank members making a pair along said longitudinal direction of said chopper
blade and mutually rotating opposite directions each other, each said crank member
having the same throw and
two connecting rods each having an upper end connected to one of said crank members
by a bearing pin and lower ends respectively coaxially connected to an upper end of
said chopper blade by a bearing pin, respectively, each said connecting rod ** of
equal length.
2. A chopper type folding device as claimed in claim 1, wherein said crank members are
synchronized in rotation through a gear transmission mechanism.
3. A chopper type folding device as claimed in claim 1, wherein said crank members are
driven by a driving device of a printing press machine.
4. A chopper type folding device as claimed in claim 1, wherein said crank member are
driven by a motor connected to at least one of said crank members.
5. A chopper type folding device as claimed in claim 1, wherein each said crank members
is a rotary disc coaxially connected to said rotaional axle.
6. A chopper folding device as claimed in claim 1, wherein each said crank member is
bar-shaped crank.