BACKGROUND OF THE INVENTION
1. Field of the Invention:
[0001] This invention relates to apparatus for automatic sealing of envelopes for example
as employed in equipment for automatic insertion of inserts into envelopes in preparation
of mass-mailable articles, and more particularly to high-speed apparatus for sealing
of gummed envelope flaps.
2. Prior Art and Other Considerations:
[0002] Envelopes have been sealed in the past in different ways in a variety of mechanisms,
most of which rely upon moving envelopes through a line nip between rollers, between
a roller and a moving belt, or between a roller and a stationary resilient member.
Such prior art sealers impart sealing pressure only briefly and substantially only
along a sweeping contact line that is transversely oriented to the conveying motion
of the envelope. Once the line nip has passed over a location on an envelope, the
sealing pressure is relieved at that location and resilient properties of the envelope
material and the contents thereof tend to again open the flap. Particularly in the
case of pre-moistened flaps, however, the adhesive may not have had adequate time
to dry and harden for permanent adhesion.
[0003] Moreover, an insert-containing envelope bulges and, therefore, generally does not
present flat parallel surfaces to a line nip. Consequently, sealing pressure is not
generally applied evenly or continuously along the line nip. As a result, sealing
achieved in this manner is often irregular, unreliable, and subject to failure.
[0004] As sealed by prior art mechanisms, flaps are not always reliably and completely sealed
and can reopen. Particularly in high-speed mass handling of envelopes, the reliability
of sealing is of utmost importance and sealing failures, even if occurring only occasionally,
are highly undesirable and can have serious detrimerital effects not only in further
machine-processing of the envelopes, but also for example in subsequent mail handling.
[0005] One prior art envelope sealing device relying upon a line nip between a pair of revolving
rollers to seal envelopes passed therethrough is disclosed by Markoe in U.S. Patent
No. 820,427. Other sealing devices relying upon a line nip between a roller and an
endless belt are shown in U.S. Patent Nos.705,531 (Jones) and 3,878,025 (Storace).
U.S. Patent No. 1,632,648 issued to Gray includes a sealing device that seals a moistened
envelope flap onto an envelope body as the envelope passes beneath a pressure spring
30 (FIGS.2-3).
[0006] The envelope sealer device of the present invention particularly obviates incidences
of unreliable, inadequate or incomplete sealing, seal failure, and flap reopening
which can occur especially in high-speed and high-quantity handling of envelopes.
Such undesirable incidences can be particularly encountered in high-rate envelope
handling when sealing mechanisms of the kind taught in prior art are utilized, which
sealing mechanisms rely only on brief application of sealing pressure to locations
along a line nip while an envelope is passed therethrough.
[0007] An important overall feature of the invention is the provision of an improved-reliability
envelope flap sealing mechanism for use in high-rate envelope handling, wherein the
sealing mechanism includes an area nip formed between an elastic resilient belt and
a drum surface so that the area nip can appropriately adapt and conform to a bulging
non-flat envelope, and whereby substantially each location of the envelope flap is
exposed to sealing pressure for an extended time as the envelope passes through the
area nip.
SUMMARY OF THE INVENTION
[0008] In accordance with principles of the present invention, an envelope sealer for high-rate
sealing is fed in seriatim with other envelopes. The envelope sealer comprises a revolving
drum and a moving, endless, resilient elastic belt that encircles a portion of the
drum. The drum in combination with the belt form an area nip region into and through
which the envelopes are conveyed. Envelope flaps are pressed down into closed position,
sealed, and held closed while passing through the area nip region.
[0009] The envelope sealer can additionally serve for turning over of envelopes, and/or
for relocation of envelopes to a different level and/or reorientation thereof while
the envelopes are passed through and sealed in the area nip region. The area nip region
is structured for these purposes to extend a commensurate distance about the drum
circumference so that ingress of envelopes into the nip region is provided in one
orientation at a particular level and egress is provided in another (for instance
turned-over) orientation. Different relations between ingress and egress levels and
directions of feeding envelopes to and delivering envelopes from the sealer can be
achieved by appropriate modifications of the basic sealer structure.
BRIEF DESCRIPTION OF THE DRAWINGS
[0010] The foregoing and other objects, features and advantages of the invention will be
apparent from the following more particular description of preferred embodiments of
the invention, as illustrated in the accompanying drawings in which like reference
numerals refer to like parts throughout different views. The drawings are schematic
and not necessarily to scale, emphasis instead being placed upon illustrating principles
of the invention:
FIG. 1 is a schematic side view of an envelope sealer according to principles of the
present invention;
FIG. 2 is a schematic side view of the embodiment shown in FIG. 1 modified to include
envelope turnover features;
FIG. 3 is a schematic side view of another embodiment of an envelope sealer including
envelope turnover features in accordance with principles of the present invention;
FIG. 4 is a schematic side view of yet another embodiment of an envelope sealer including
envelope turnover features according to principles of the invention; and
FIG. 5 is a schematic side view of a further embodiment of the present invention.
DESCRIPTION OF THE PREFERRED EMBODIMENTS
[0011] Referring now to FIG. 1, there is depicted an envelope sealer 10 which is operative
in receiving and delivering envelopes in flap-up orientation. Envelope sealer 10 comprises
a revolving drum 12 having a circumferential surface 14 and a substantially horizontal
axis 16 about which drum 12 revolves. A vertical plane 18 (indicated by a dash-dot
line) is defined through horizontal axis 16.
[0012] Envelope sealer 10 further comprises moving endless belt means 20 including a belt
surface area sector 22 which is disposed in contiguous proximity to the outer surface
of revolving drum 12. Belt surface area sector 22 represents the concave surface of
the part of the length of the belt of moving endless belt means 20 which is wrapped
about a peripheral area portion 24 of revolving drum 12. Moving endless belt means
20 comprises one or more endless belts born on a plurality of rolls arranged,as shown
in FIG. 1.
[0013] The belt (or belts) has resiliently elastic properties, so that it accommodates envelopes
nipped between moving endless belt means 20 and revolving drum 12. The resilient elastic
properties of the belt facilitate a certain degree of conformance of its surface to
envelopes thusly nipped and conveyed, whereby nipping pressure is substantially distributed
over the envelope surface. In order to further enhance such conformance, the surface
of revolving drum 12 can be also provided with resilient properties, for instance
by employing a surface layer of resilient elastomeric material.
[0014] At least one of the rolls of moving endless belt means 20 can be motor driven to
move the belt in the direction shown by arrow 26. The belt moves at substantially
the same speed as the periphery of revolving drum 12. Revolving drum 12 can be driven
by the belt, or it can be separately motor driven. In the latter situation, the belt
can be alternately driven by frictional contact with the revolving drum 12.
[0015] The region over which the belt (or belts) of moving endless belt means 20 contacts
revolving drum 12, that is the region between belt surface area sector 22 and peripheral
area portion 24, is defined as area nip region 28. Area nip region 28 includes a nip
entry 30 and a nip exit 32 disposed respectively at the entry thereto and the exit
therefrom.
[0016] Envelopes are fed into nip entry 30 with flap hinge edge leading and in a substantially
flap-up orientation by feeding means not illustrated here in detail. An envelope 34
is schematically indicated in a position during feeding to nip entry 30. Envelope
34 (preferably having its flap pre-moistened in the case of a wettable flap) is shown
disposed on a platform 36 that is included in the feeding means. Platform 36 can be
reciprocatingly movable in a horizontal plane toward and away from nip entry 30 so
that an envelope received on platform 36 is moved thereby into nip entry 30. In a
preferred feed device, envelopes are seriatim transported on a conveyor in a horizontal
direction, for instance orthogonally to the plane of the depiction, into the position
shown by envelope 34, whereupon a reciprocating pusher device pushes each envelope
from the conveyor surface into nip entry 30. Platform 36 can be envisaged as the pusher
arm of such a pusher device. Other conventional means can be also employed to feed
envelopes into position for sealing in envelope sealer 10. For instance, a conveyor
can convey envelopes directly into nip entry 30 from the left hand side. Moreover,
envelopes need not necessarily be fed to envelope sealer 10 horizontally, but envelopes
can be fed along an inclined plane.
[0017] Envelopes egress from area nip region 28 through nip exit 32 to a delivery area 38
and are delivered onto a surface 40. Envelopes delivered to delivery area 38 are transported
away to further handling equipment not shown here. For example, surface 40 can represent
a conveyor surface for conveying sealed envelopes in a generally horizontal direction
perpendicularly to the plane of the depiction. Alternately, surface 40 can represent
a conveyor surface for conveying sealed envelopes toward the right. Other conventional
conveying means can be used also to convey sealed envelopes away from envelope sealer
10. It should be understood that the orientation of delivered sealed envelopes need
not necessarily be horizontal and surface 40 can be tilted in any direction to facilitate
further conveying of sealed envelopes to a variety of other equipment.
[0018] Delivery means, aside from including revolving drum 12 and moving endless belt means
20, also includes blade means 42 having a leading edge 44 disposed in close proximity
to the surface of revolving drum 12. Blade means 42 is operative in ensuring that
envelopes egressing from nip exit 32 are reliably lifted off the surface of revolving
drum 12 and are guided to delivery area 38.
[0019] As shown in FIG. 1, nip entry 30 is disposed substantially at the intersection of
vertical plane 18 and circumferential surface 14. With respect to the depicted embodiment,
it should be understood that a location of the nip entry 30 somewhat farther on one
or the other side of vertical plane 18 can be equally effective. Nip exit 32 is disposed
in a location substantially on the right hand side of vertical plane 18 so that area
nip region 28 spans a relatively large area about the periphery of revolving drum
12.
[0020] Although not specifically depicted, it should be understood that the shown components
of envelope sealer 10 are mounted in a common machine frame structure in the relationship
indicated. For instance, the shaft of revolving drum 12 and the axles of the belt
rollers are borne in appropriate bearings in such a frame structure, and blade means
42 is attached to this frame structure. Similarly, platform 36 as well as the support
base of the delivery area 38 are appropriately arranged in the required fixed or movable
relationship in the machine frame structure.
[0021] In operation, an envelope with its gummed flap (for example envelope 34) is fed into
area nip region 28 at nip entry 30, is nipped therein, and has its flap closed. While
being conveyed through area nip region 28 to nip exit 32, substantially normal pressure
is exerted upon the envelope surfaces and its flap is sealed onto the envelope body
and held in this compressed state for the travel time through area nip region 28.
The sealed envelope is delivered from nip exit 32 to delivery area 38 in readiness
for further processing.
[0022] Referring now to FIGS. 2 and 3, closely similar envelope sealer embodiments are shown
therein; namely envelope sealer 50 (FIG. 2) and envelope sealer 50' (FIG. 3). These
envelope sealers differ from one another substantially only in the lengths of area
span of their area nip regions, the lengths of their moving endless belt means; and
the relative locations of their respective nip exits and delivery areas. Basically,
envelope sealers 50 and 50' are somewhat similar to the embodiment shown in FIG. 1,
but are particularly modified to include an envelope turnover capability. Thus envelope
sealers 50 and 50' are operative in receiving envelopes in flap-up orientation and
delivering envelopes in flap-down orientation. Envelope sealers 50 and 50′ each comprise
a revolving drum 52 having a similar structure, including similar elements, and functioning
substantially in like manner as revolving drum 12 of FIG. 1, as hereinbefore described.
Revolving drum 52 includes a circumferential surface 54 and a substantially horizontal
axis 56 about which drum 52 revolves. A vertical plane 58 (indicated by a dash-dot
line) is defined through horizontal axis 56.
[0023] Envelope sealers 50 and 50' each further comprise moving endless belt means 60 including
a belt surface area sector 62 which is disposed in contiguous proximity to the outer
surface of revolving drum 52. Belt surface area sector 62 represents the concave surface
of the part of the length of the belt of moving endless belt means 60 which is wrapped
about a peripheral area portion 64 of revolving drum 52. Moving endless belt means
60 comprises one or more endless belts born on a plurality of rolls arranged as shown
in FIGS. 2 and 3.
[0024] The belt (or belts) has resiliently elastic properties, so that it accommodates envelopes
nipped between moving endless belt means 60 and revolving drum 52. The resilient elastic
properties of the belt facilitate a certain degree of conformance of its surface to
envelopes thusly nipped and conveyed, whereby nipping pressure is substantially distributed
over the envelope surface. In order to further enhance such conformance, the surface
of revolving drum 52 can be also provided with resilient properties, for instance
by employing a surface layer of resilient elastomeric material.
[0025] At least one of the rolls of moving endless belt means 60 can be motor driven to
move the belt in the direction shown by arrow 66. The belt moves at substantially
the same speed as the periphery of revolving drum 52. Revolving drum 52 can be driven
by the belt, or it can be separately motor driven. In the latter situation, the belt
can be alternately driven by frictional contact with the revolving drum 52.
[0026] The region over which the belt (or belts) of moving endless belt means 60 contacts
revolving drum 52, that is the region between belt surface area sector 62 and peripheral
area portion 64, is defined as area nip region 68. Area nip region 68 includes a nip
entry 70 and a nip exit 72 disposed respectively at the entry thereto and the exit
therefrom.
[0027] Envelopes are fed into nip entry 70 with flap hinge edge leading and in a substantially
flap-up orientation by feeding means not illustrated here in detail. An envelope 76
is schematically indicated in a position during feeding to nip entry 70. Envelope
74 (having its flap pre-moistened) is shown disposed on a platform 76 that is comprised
in feeding means. Platform 76 can be reciprocatingly movable in a horizontal plane
toward and away from nip entry 70 so that an envelope received on platform 74 is moved
thereby into nip entry 70. In a preferred feed device, envelopes are seriatim transported
on a conveyor in a horizontal direction, for instance orthogonally to the plane of
the depiction, into the position shown by envelope 74, whereupon a reciprocating pusher
device pushes each envelope from the conveyor surface into nip entry 70. Platform
76 can be envisaged as the pusher arm of such a pusher device. Other conventional
means can be also employed to feed envelopes into position for sealing in envelope
sealers 50 and 50'. For instance, a conveyor can convey envelopes directly into nip
entry 70 from the left hand side. Moreover, envelopes need not necessarily be fed
to envelope sealers 50 and 50' horizontally, but envelopes can be fed along an inclined
plane.
[0028] Envelopes egress from area nip region 68 through nip exit 72 to a delivery area 78
and are delivered onto a surface 80. Envelopes delivered to delivery area 78 are transported
away to further handling equipment not shown here. For example, surface 80 can represent
a conveyor surface for conveying sealed envelopes in a generally horizontal direction
perpendicularly to the plane of the depiction. Alternately, surface 80 can represent
a conveyor surface for conveying sealed envelopes toward the left. Other conventional
conveying means can be used also to convey sealed envelopes away from envelope sealers
50 and 50'. It should be understood that the orientation of delivered sealed envelopes
need not necessarily be horizontal and surface 80 can be tilted in any direction to
facilitate farther conveying of sealed envelopes to a variety of other equipment.
[0029] Delivery means, aside from including revolving drum 52 and moving endless belt means
60, also include blade means 82 having a leading edge 84 disposed in close proximity
to the surface of revolving drum 52. Blade means 82 is operative in ensuring that
envelopes egressing from nip exit 72 are reliably lifted off the surface of revolving
drum 52 and are guided to delivery area 78.
[0030] As shown in FIGS. 2 and 3, nip entry 70 is disposed substantially on the right side
of vertical plane 58. With respect to the depicted embodiments, it should be understood
that nip entry 70 can be disposed at the vertical plane 58 or somewhat to the left
side of vertical plane 58 to be equally as effective. Nip exit 72 is disposed on the
right side of vertical plane 58 in the embodiment of FIG. 2. In the embodiment of
FIG. 3, nip exit 72 is disposed on the left side of vertical plane 58. The latter
embodiment serves particularly for delivering sealed envelopes at a higher level than
the level at which envelopes are delivered by the embodiment shown in FIG. 2.
[0031] Although not specifically depicted, it should be understood that the shown components
of envelope sealers 50 and 50' are each mounted in a common machine frame structure
in the relationship indicated. For instance, the shaft of revolving drum 52 and the
axles of the belt rollers are born in appropriate bearings in such a frame structure,
and blade means 82 is attached to this frame structure. Similarly, platform 76 as
well as the support base of the delivery area 78 are appropriately arranged in the
required fixed or movable relationship in the machine frame structure.
[0032] In operation, an envelope is fed into area nip region 68 at nip entry 70, is nipped
therein, and has its flap closed. While being conveyed through area nip region 68
to nip exit 72, substantially normal pressure is exerted upon the envelope surfaces
and its flap is sealed onto the envelope body and held in this compressed state for
the travel time through area nip region 68. The sealed envelope is delivered from
nip exit 72 to delivery area 78 in readiness for further processing.
[0033] In view of the depictions of envelope sealers 50 and 50' in FIG. 2 and 3, it will
be recognized that envelope sealers 50 and 50' include means for turning over envelopes
while they are conveyed through area nip region 68. For instance, envelope 74 fed
in flap-up orientation into area nip region 68 is delivered therefrom to delivery
area 78 in flap-down orientation.
[0034] Referring now to FIGS.4 and 5, the embodiments shown therein basically differ from
those depicted in FIGS.1-3 in that the envelopes are fed to the envelope sealers to
a nip entry disposed in a lower portion of the revolving drum. Further, whereas the
envelope sealer of FIG. 5 serves to seal envelopes without turnover, the envelope
sealer of FIG. 4 includes means for turning over envelopes during sealing thereof.
Thus envelopes fed to the envelope sealer of FIG. 4 in flap-up orientation are delivered
therefrom in flap-down orientation.
[0035] Inasmuch as the embodiments of FIGS. 4 and 5 include substantially similar elements,
the following describes such elements equally applicable to both embodiments. FIG.
4 shows an envelope feeder 150 and FIG. 5 shows an envelope feeder 150'. Accordingly,
elements of envelope feeder 150' that are similar to elements of envelope feeder 150
will be designated by the same numeral primed.
[0036] Envelope feeders 150 and 150' each comprise a revolving drum 152 and 152' having
a similar structures, including similar elements, and functioning substantially in
like manner as revolving drum 12 of FIG. 1, as hereinbefore described. Revolving drum
152 (152') includes a circumferential surface 154 (154') and a substantially horizontal
axis 156 (156') about which drum 152 (152') revolves. A vertical plane 158 (158'),
indicated by a dash-dot line, is defined through horizontal axis 156 (156').
[0037] Envelope sealers 150 and 150' further comprise moving endless belt means 160 and
160', each including a belt surface area sector 162 (162'). Belt surface area sector
162 (162') is disposed in contiguous proximity to the outer surface of revolving drum
152 (152'). Belt surface area sector 162 (162') represents the concave surface of
the part of the length of the belt of moving endless belt means 160 (160') which is
wrapped about a peripheral area portion 164 (164') of revolving drum 152 (152'). Moving
endless belt means 160 (160') comprises one or more endless belts born on a plurality
of rolls arranged as shown in FIGS.4 and 5.
[0038] The belt (or belts) has resiliently elastic properties so that it accommodates envelopes
nipped between moving endless belts 160 (160') and revolving drum 152 (152'). The
resilient elastic properties of the belt facilitate a certain degree of conformance
of its surface to envelopes thusly nipped and conveyed, whereby nipping pressure is
substantially distributed over the envelope surface. In order to further enhance such
conformance, the surface of revolving drum 152 (152') can be also provided with resilient
properties, for instance by employing a surface layer of resilient elastomeric material.
[0039] At least one of the rolls of moving endless belt means 160 (160') can be motor driven
to move the belt in the direction shown by arrow 166 (166'). The belt moves at substantially
the same speed as the periphery of revolving drum 152 (152'). Revolving drum 152 (152')
can be driven by the belt, or it can be separately motor driven. In the latter situation,
the belt can be alternately driven by frictional contact with the revolving drum 152
(152').
[0040] The region over which the belt (or belts) of moving endless belt means 160 (160')
contacts revolving drum 152 (152'), that is the region between belt surface area sector
162 (162') and peripheral area portion 164 (164'), is defined as area nip region 168
(168'). Area nip region 168 (168') includes a nip entry 170 (170') and a nip exit
172 (172') disposed respectively at the entry thereto and the exit therefrom.
[0041] Envelopes are fed toward nip entry 170 (170') with flap hinge edge leading and in
a substantially flap-up orientation by feeding means not illustrated here in detail.
An envelope 174 (174') is schematically indicated in a position during feeding toward
nip entry 170 (170'). The envelope 174 (174') is indicated in a position upon a fragmentally
shown platform 176 (176') while being fed into a nip between an auxiliary roller 177
(177') and an extended portion of moving endless belt means 160 (160'). In operation,
the envelope is fed through this nip and farther upon moving endless belt means 160
(160') into nip entry 170 (170′) and therefrom through area nip region 168 (168′).
One or more pressure rolls can be disposed above the extended portion of moving endless
belt means 160 (160′) to assist envelope transport thereupon.
[0042] In a preferred feed device for use in combination with the shown embodiments of the
envelope sealer, envelopes are seriatim transported on a conveyor in a horizontal
direction, for instance from left to right in the depiction, through the position
shown by envelope 174 (174′), into the nip beneath auxilliary roller 177 (177'). Platform
176 (176′) can be envisaged as representative of a feed conveyor or another conventional
feed means for envelope transport.
[0043] Envelopes egress from area nip region 168 (168') through nip exit 172 (172') to a
delivery area 178 (178') and are delivered onto a surface 180 (180'). Envelopes delivered
to delivery area 178 (178') are transported away to further handling equipment not
shown here. For example, surface 180 (180') can represent a conveyor surface for conveying
sealed envelopes in a generally horizontal direction perpendicularly to the plane
of the depiction. Other conventional conveying means can be used also to convey sealed
envelopes away from envelope sealers 150 and 150'. It should be understood that the
orientation of delivered sealed envelopes need not necessarily be horizontal and surface
180 (180') can be tilted in any direction to facilitate farther conveying of sealed
envelopes to a variety of other equipment.
[0044] Delivery means, aside from including revolving drum 152 (152') and moving endless
belt means 160 (160'), also'include blade means 182 (182') having a leading edge 184
(184′) disposed in close proximity to the surface of revolving drum 152 (152'). Blade
means 182 (182') is operative in ensuring that envelopes egressing from nip exit 172
(172') are reliably lifted off the surface of revolving drum 152 (152') and are guided
to delivery area 178 (178′).
[0045] As shown in FIGS.4 and 5, nip entry 170 (170') is disposed substantially on the left
side of vertical plane 158 (158'). With respect to the depicted embodiments, it should
be understood that nip entry 170 (170') can be alternately disposed at the vertical
plane 158 (158') or even somewhat to the right side of vertical plane 158 (158').
Nip exit 172 (FIG. 4) is disposed on the left side of vertical plane 158. In the embodiment
of FIG. 5, nip exit 172' is disposed on the right side of vertical plane 158′.
[0046] Although not specifically depicted, it should be understood that the shown components
of envelope sealers 150 and 150′ are each mounted in a common machine frame structure
in the relationship indicated. For instance, the shaft of revolving drum 152 (152')
and the axles of the belt rollers are borne in appropriate bearings in such a frame
structure, and blade means 182 (182′) is attached to this frame structure. Similarly,
platform 176 (176') as well as the support base of the delivery area 178 (178') are
appropriately arranged in the required fixed or movable relationship in the machine
frame structure.
[0047] In operation, an envelope is fed to nip entry 170 (170') and through area nip region
168 (168'). While being conveyed through area nip region 168 (168') to nip exit 172
(172'), substantially normal pressure is exerted upon the envelope surfaces and its
flap is sealed onto the envelope body and held in this compressed state for the travel
time through area nip region 168 (168'). The sealed envelope is delivered from nip
exit 172 (172') to delivery area 178 (178′) in readiness for further processing.
[0048] In view of the depictions of envelope sealers 150 and 150' in FIG. 4 and 5, it will
be recognized that envelope sealer 150 (FIG. 4) includes means for turning over envelopes
while they are conveyed through area nip region 168. For instance, envelope 174 fed
in flap-up orientation into area nip region 168 is delivered therefrom to delivery
area 78 in flap-down orientation. Envelope sealer 150' (FIG. 5) does not provide envelope
turnover.
[0049] Particularly in connection with moistened-gum flaps, it is important for reliable
sealing that the envelope, and particularly its flap, be exposed to normal pressure
for at least such a length of time that sealing by the flap gum or adhesive is achieved
to ensure a substantially even seal of the flap to avoid reopening thereof. Particularly
when envelope contents are irregularly shaped and bulky, envelopes bulge and tend
toward resilient reopening unless pressure is exerted over the envelope surface and
particularly over the flap for an adequate time to permanently set the gum or adhesive.
All the embodiments of the present invention achieve this as also described in the
foregoing.
[0050] While the invention has been particularly shown and described with reference to preferred
embodiments thereof, it will be understood by those skilled in the art that various
changes and modifications in form and details may be made therein without departing
from the spirit and scope of the invention.
1. An envelope sealing device for high-speed sealing of envelope flaps of envelopes fed
thereto and for delivering resulting sealed envelopes therefrom, said envelope sealing
device comprising:
a revolving drum having a circumferential surface and a substantially horizontal
axis about which said revolving drum revolves, said horizontal axis defining a vertical
plane therethrough;
moving endless belt means including a belt surface area sector of substantially
cylindrically concave form disposed in contiguous proximity to said circumferential
surface, said circumferential surface including a peripheral area portion in contiguous
proximity to said belt surface area sector, wherein said peripheral area portion in
combination with said belt surface area sector define an area nip region therebetween,
said area nip region including a nip entry and a nip exit, said circumferential surface
and said moving endless belt means moving at substantially the same velocity, said
moving endless belt means coacting with said revolving drum to convey said envelopes
therebetween through said area nip region and to seal said envelopes therein;
means for feeding said envelopes individually to said nip entry; and
means for delivering said sealed envelopes from said nip exit to a delivery area,
said means for delivering including said revolving drum and said moving endless belt
means.
2. The envelope sealing device in accordance with claim 1, wherein said nip entry and
said nip exit are disposed on a common side with respect to said vertical plane.
3. The envelope sealing device in accordance with claim 1, wherein said nip entry is
disposed on one side of said vertical plane and said nip exit is disposed on the other
side of said vertical plane.
4. The envelope sealing device in accordance with claim 1, wherein said nip entry is
disposed substantially at said vertical plane.
5. The envelope sealing device in accordance with claim 1 or 4, wherein said nip exit
is disposed substantially at said vertical plane.
6. The envelope sealing device in accordance with any of the preceding claims, wherein
said means for delivering includes blade means disposed vicinally to said circumferential
surface in the proximity of said nip exit, said blade means including a leading edge
disposed closely adjacently to and directed toward said circumferential surface at
an acute angle, said blade means pointing in the general direction toward said nip
exit, wherein said blade means is operative in ensuring that envelopes egressing from
said nip exit are reliably lifted off said circumferential surface for delivery by
said delivery means to said delivery area.
7. The envelope sealing device in accordance with any of the preceding claims including
means for turning over said envelopes so that said envelopes fed to said device in
a first flap orientation by said means for feeding are delivered from said device
in a second flap orientation by said means for delivering, said means for turning
over including said area nip region.
8. The envelope sealing device in accordance with any of the preceding claims, wherein
said moving endless belt means includes one or more resilient elastic belts.
9. The envelope sealing device in accordance with any of the preceding claims, wherein
said revolving drum includes means for providing said circumferential surface with
resilient properties operative in permitting said circumferential surface to temporarily
resiliently deform to accommodate an envelope while the envelope is conveyed through
said area nip region.
10. A method for sealing envelope flaps of envelopes, said method comprising the steps
of:
feeding envelopes seriatim to an area nip region formed between a peripheral area
portion of a revolving drum and a belt surface area sector of a moving endless belt,
said belt surface area sector being wrapped about said peripheral area portion; nipping
said envelopes in said area nip region;
closing said envelopes;
exerting normal pressure upon said envelopes substantially throughout said area
nip region and thereby sealing said envelope flaps onto the body of the envelope;
conveying envelopes nipped in said area nip region therethrough about said peripheral
area poprtion of said revolving drum along with the motion of said revolving drum
and said moving endless belt; and
delivering sealed envelopes from said area nip region to a delivery area.