BACKGROUND OF THE INVENTION
1.Field of the Invention
[0001] This invention relates to a packaging technology, particularly, to one for keeping
pharmaceuticals and foods under desired condition of water balance.
2.Related Art Statement
[0002] In general, a package shown in Fig. 6 is used for packaging pharmaceuticals of capsule
or pill form. Namely, as shown in Fig. 6, a plurality of capsules 100 as articles
to be packed is held in a so called PTP (Press Through Pack) package 101 which comprises
a moisture-permeable package film having concave portions for receiving capsules and
a moisture-impermeable sheet onto which the package film is sealed by heat. The package
101 is contained in a bag 102 made of aluminum etc., together with drying agent 103.
[0003] However, there are some problems found on this package. Namely:
1) Because of moisture permeability of the package film, once the bag 102 is broken,
the moisture intrudes through the package film, so that water balance of the capsule
100 is deviated from a desired value.
2) As the results of 1), in the case where the above package form is employed for,
for example, a powdery inhalant drug having hygroscopic property, the distribution
ratio of the drug decreases rapidly by moisture absorption just after opening of the
bag 102 and becomes lower than the standard value in short times, therefore preservation
period of the content in the capsule 100 is very short. Similarly, designed performance
of the package can not be maintained with other hygroscopic products to be packed.
3) As the results of 1) and 2), with respect to pharmaceticals and foods susceptible
to moisture, there is a threat of unfavorable consequences such as deterioration.
SUMMARY OF THE INVENTION
[0004] One purpose of the present invention, therefore, is to offer packaging technology
by which desired water balance or dryness can be maintained and dryness of the packed
products can be reliably adjusted, even if the outside bag is unsealed.
[0005] Another purpose of the invention is to offer packaging technology which can realiably
maintain the quality of the packed products.
[0006] Still another purpose of the invention is to offer convenient packaging technology
where the packed articles can be carried by one unit.
[0007] Further purpose of the invention is to offer packaging technology where it is easy
to dispense medicines at dispensary etc.
[0008] Still further purpose of the invention is to offer packaging technology where it
is possible to prevent erroneous eating of a drying agent.
[0009] More further purpose of the present invention is to offer packaging technology which
is able to suppress the rise of costs.
[0010] Among the inventions disclosed, the outline of the representative one is described
as follows;
Namely, a package of the invention comprises a moisture-impermeable sheet material
and the moisture-impermeable packaging film being sealed onto the sheet material.
The package has, between the sheet material and the packaging film, first spaces containing
respectively articles to be packed, second spaces containing respectively drying agents,
and communicating spaces which communicate the first spaces and the second spaces
with each other respectively.
[0011] The above-described package according to the present invention reliably adjusts and/or
maintains the water balance and the dryness of the packed products by selecting kind,
largeness and shape of a drying agent so as to variably adjust its drying capability.
[0012] And both sheet material and package film, which constitute the package, are impermeable,
so that moisture does not intrude into the interior of the package, and the deterioration
of the packed articles by moisture absorption is prevented, even if the package is
removed from the package bag as the outside bag. Therefore, the package according
to the invention can be conveniently carried with even by one unit of the packed article
and the drying agent.
[0013] Moreover, it is possible to eliminate the erroneous eating of drying agent, because
packed articles and drying agents are housed in separate spaces from each other.
BRIEF DESCRIPTION OF THE DRAWINGS
[0014] The above and other purposes, and novel characteristics of the invention will be
more apparent when referred to the following descriptions given in conjunction with
the accompanying drawings, in which:
Fig. 1 is an enlarged cross-sectional view of one unit of an embodiment of the package
according to the present invention;
Fig. 2 is a plan view of an embodiment of the package according to the present invention;
Fig. 3 is a graphical representation showing the preservation effect of the package
according to the invention in comparison with the prior art;
Fig. 4 is an enlarged cross-sectional view of a package of another embodiment according
to the invention;
Fig. 5 is an enlarged cross sectional view of a further embodiment of the package
according to the invention; and
Fig. 6 is a plan view of the package of the prior art.
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS
Embodiment 1
[0015] Referring now to the drawings, Fig. 1 is an enlarged cross-sectional view of one
unit of a package of one embodiment according to the present invention. Fig. 2 is
a plan view of this embodiment of the package of the present invention. Fig. 3 is
a graphical presentation showing the preservation effect of this package according
to the present invention in comparison with the prior art.
[0016] In this embodiment, a package 1 comprises a moisture-impermeable sheet material 2
laminated by, for example, aluminum foil or a plastic film, and a moisture-impermeable
package film 3 sealedly bonded onto the sheet material 2, for example by heat sealing.
[0017] The package film 3 is made, for example, of moisture-impermeable plastic film, being
preferably transparent or translucent. For exapmle, the package film 3 may be made
of transparent resin such as polyvinylchloride film having moisture-impermeability.
[0018] As shown in Figs. 1 and 2, the package film 3 in this embodiment is formed to be
provided with spaces 5 (the first spaces) to respectively contain capsules 4 as articles
to be packed, spaces 7 (the second spaces) to respectively contain drying agents 6,
and communicating spaces 8 to respectively communicate the spaces 5 and the spaces
7 each other, in concave shapes, while the package film 3 is sealedly bonded to the
sheet material 2 at all portions except for these spaces 5, 7 and 8.
[0019] The sheet material 2 can be broken, for example, by the nail of person's finger to
take out the capsule 4.
[0020] The communicating space 8, as shown in Figs. 1 and 2, is lower in height and narrower
in width than the spaces 5 and 7, defining a constricted part, and the cross-sectional
area of the communicating space 8 is smaller than the outside dimensions of the capsule
4 and the drying agent 6. Therefore, the capsule 4 or the drying agent 6 received
in the space 5 or 7 does not move from its space 5 or 7 to the communicated space
7 or 5, thus, both capsule 4 and drying agent 6 are contained independently in respective
spaces 5 or 7 without contacting each other.
[0021] Further, the package 1 in this embodiment is scored separation lines 9, for example,
as intermittently cut lines or continuous groove lines to define each unit 1a so that
it is possible to easily separate a combination of one capsule 4 and drying agent
6 as one unit 1a from other unit 1a. In this embodiment, for purpose of an example,
one package 1 contains ten units 1a. However, it does not mean to restrict to ten.
Thus, it is convenient for separating and carrying by one or more units because it
is possible to separate easily every each units 1a.
[0022] The whole package 1 is contained in the bag 10, as an outside bag comprising a moisture-impermeable
material such as aluminum foil etc.
[0023] Next, the method of production and the operation of this embodiment are explained.
[0024] At first, in case of producing the package 1 of the embodiment, the spaces 5 to contain
capsule, the spaces 7 to contain drying agent, and the communicating spaces 8 are
formed in concave shapes in the moisture-impermeable package film 3 of a plastic film.
[0025] Then, the capsules 4 and the drying agents 6 with prescribed largeness are respectively
set into the spaces 5 to contain capsule and the spaces 7 to contain drying agent.
And in this state, all portions of the package film 3 except for the spaces 5, 7 and
8 are sealed with the moisture-impermeable sheet material 2 by using a method such
as the heat sealing method. Next, the separation lines 9 such as intermittently cut
line or continuous groove line are provided for the package 1 to make every one combination
of a capsule 5 and a drying agent 6 as one unit 1a.
[0026] For the purpose of sale etc., the package 1 thus produced is contained into the bag
10 as outside bag, having moisture-impermeability, by every prescribed number of unit
1a, for example ten units 1a.
[0027] Further, the production process described above may be carried out in automatic manufacturing
line, not shown, as of the substantially totally automated manufacturing work.
[0028] According to this embodiment, the space 5 to contain capsule 4 is communicated through
the communicating space 8 to the space 7 to contain drying agent 6, and both the sheet
material 2 and the package film 3 heat-sealed to each other have the moisture-impermeability,
therefore the dryness of the capsule 4 is controlled just by drying agent 6 even after
the opening of the outside bag, and the capsule 4 does not absorb any moisture from
the outside. Therefore, when the drying agent is selected properly in its kind, amount,
largeness and shape to obtain the best dryness of the capsule 4, and the capsule 4
and the drying agent 6 are set into their own spaces 5 and 7 respectively, then the
capsule 4 is maintained usually at the best dryness or water balance, and unfavorable
phenomenon such as deterioration of the content of the capsule 4 by intrusion of moisture
or cracking of the capsule 4 by excessive drying can be prevented from occuring.
[0029] Further, the package 1 in this embodiment is made up of the moisture-impermeable
tight-sealed units, i.e. 1a units, therefore it is convenient to separate each unit
1a at the separation line 9 and to carry with these separated units.
[0030] Moreover, in this embodiment, the capsule 4 is not contaminated by the drying agent
6, because the communication space 8 has smaller cross sectional area than both outside
dimentions of the capsule 4 and the drying agent 6 and communicates the spaces 5 and
7 which contain respectively the capsule 4 and the drying agent 6 without contacting
each other. Further, an accident of eating the drying agent 6 in place of the capsule
4 can be prevented, because the drying agent 6 is not taken out simultaneously with
the capsule 4, when a portion of the sheet material 2 corresponding to the containing
space 5 is broken to take out the capsule 4.
[0031] The inventors compared the operational effects of the package 1 according to the
present invention with the prior art described in Fig. 6 and obtained the results
shown in Fig. 3. In this comparison, stability of a powdery inhalant agent in capsule
which is preserved at 25° C-83% RH is evaluated for respective packages by the distribution
ratio of KI-111 onto Stage -2+3+4 of MLI (Multi-Stage Liquid Impinger) following the
time elapsed just after opening the bags 10 and 102 as outside bags. According to
this comparison, the package 1 showed the sufficient stability through whole 28 days,
but in the prior art, the distribution decreased since a day after opening and showed
much lower value than the standard value (30%) at 3 days. By this comparison, it is
proved that we obtain extremely favorable stability in the package of the present
invention compared with the conventional package.
Embodiment 2
[0032] In Fig. 4, is shown an enlarged cross-sectional view of another embodiment of the
package according to the present invention. This Embodiment 2 is substantially same
as Embodiment 1 except for containing, for example, the pills 4a in respective pill
containing spaces 5a (the first space) in place of capsules as articles to be packed.
[0033] Even in this Embodiment 2, the properties including largeness, kind and shape of
the drying agent 6 can be selected depending on the desired rate of dryness of the
pill 9.
[0034] The excellent various operational effects explained in Embodiment 1 are also obtained
in this Embodiment 2.
Embodiment 3
[0035] Fig. 5 shows the enlarged cross-sectional view of further embodiment of the package
according to the present invention. The package 1 in this Embodiment 3 is an example
in which the powder 4b as an article to be packed is set into a powder containing
bag 4c having moisture permeability, and then it is contained in a powder containing
space 5b (the first space).
[0036] In this Embodiment 3, also the excellent operational effects are obtained substantially
same to above Examples 1 and 2.
[0037] Further, when the powder containing bag 4c in this Embodiment 3 is made of, for example,
an edible film, one can take the inner powder 4b by taking the powder containing bag
4c itself after taking it out by breaking the sheet material 2 with nail.
[0038] As described above, the invention made by the inventors is explained based upon the
embodiments. However, it should be understood that the present invention is not restricted
to above embodiments and many variations are possible without departing from the scope
of the invention.
[0039] For example, shapes and allocation of the spaces for articles to be packed and drying
agents, or of communication spaces are not restricted by the embodiments. The constituent
materials of sheet material 2 and a package film 3 can also be variably selected.
[0040] The above description is made to the cases where the present invention is applied
to the packages of pharmaceutical capsules, pills and powder, however, the invention
is not restricted to those cases, and, for example, it can also be applied to foods,
agricultural chemicals, etc. with other product shape like a globule etc.
[0041] Effects attained by the representative invention disclosed above are outlined as
follows.
1) The package comprises the moisture-impermeable sheet material and the moisture
impermeable package film which is sealedly bonded to the sheet material, and has the
first spaces respectively containing articles to be packed, the second spaces respectively
containing drying agents, and the communicating spaces respectively communicating
the first and the second spaces each other, between the sheet material and the package
film, so that dryness or water balance of the packed articles can be always kept at
the most suitable condition by the drying agent even after the opening of the outside
bag and good quality of the article can be maintained just until it is used.
2) According to 1), the deterioration of the packed articles brought by insufficient
drying and the cracking of the packed article caused by excessive drying, can be prevented
effectively by adjusting in advance the drying capability of the drying agent by selecting
its largeness, kind, amount, and shape.
3) According to and in addition to 1), any unfavorable accidents caused by direct
contacting of the packed article and the drying agent can be eliminated, as the cross-sectional
area of the communicating space is smaller than the outside dimensions of both the
packed article and the drying agent which are contained in the first and the second
spaces respectively without contact each other.
4) It is very beneficial and convenient that, according to 1) or 3), the dryness of
the packed article is kept always in the best condition, even in case of carrying
with one unit or several units, as the package consists of tight-sealed units having
the moisture impermeability with every one unit.
5) Adding to 4), it is more convenient for carrying or storing in even one or plural
units by dividing the package, because plural combinations of the first space, the
second space and the communicating space are provided in said package film, and the
separating line which separates each combination as one unit is provided in the package
film and the sheet material.
6) According to 1), the trouble of erroneous taking of the drying agent can be prevented,
because the drying agent is not taken out from the package even if the sheet material
of the portion corresponding to the packed article is broken to take out the article.
7) According to 1), pharmaceuticals can be easily dispensed at a dispensary etc.
8) According to 1), the package with excellent effects can be obtained only by adding
a line for supplying the drying agents to the conventional package manufacturing technology,
and changing the mold to form spaces for articles to be packed and the drying agents,
and the communicating spaces, thus suppressing the increase in the manufacturing costs.
1. A package comprising a moisture-impermeable sheet material and a moisture-impermeable
package film sealedly bonded onto the sheet material, characterized in that:
first spaces to respectively contain articles to be packed, second spaces to respectively
contain drying agents, and communicating spaces to respectively communicate the first
spaces and the second spaces each other, are provided between the sheet material and
the package film.
2. The package according to claim 1, wherein:
said first spaces, said second spaces, and said communicating spaces are formed
in concave shapes in said package film.
3. The package according to claim 1, wherein:
said communicating spaces have a cross-section area smaller than outside dimensions
of said articles to be packed and said drying agents, and
the articles to be packed and the drying agents are respectively contained in said
first spaces and said second spaces without contacting each other interposing the
communicating spaces respectively.
4. The package according to claim 1, wherein:
a plurality of combinations of said first space, said second space and said communicating
space are provided onto said package film, and
separating lines are provided to both said package film and said sheet material
to be able to separate each combination as one unit.
5. The package according to claim 1, wherein:
said package film is made of a transparent resin.
6. The package according to claim 1, wherein:
said package film is made of polyvinylchloride film having moisture-impermeability.
7. The package according to claim 1, wherein:
said articles to be packed are pharmaceuticals or foods.