BACKGROUND OF THE INVENTION
1. FIELD OF THE INVENTION:
[0001] The present invention relates to subsurface well apparatus and more particularly
to the remote operation of subterranean well tools.
2. SUMMARY OF THE PRIOR ART:
[0002] Subsurface well tools have been operated in the past by a wide variety of mechanisms.
Manipulation of the tubing string, such as push and/or pull, tubular rotation, and
the like, is one of the more common methods employed, but can be difficult to accurately
accomplish in deep or deviated wells. Other actuation means include use of hydraulic/hydrostatic
members, pneumatic elements, as well as radio and other surface and subsurface-initiated
electronic components.
[0003] Typical of subterranean well tools actuated by such procedures include bridge plugs,
packers, perforating guns, tubing hangers, safety and other valves, test trees, and
the like, all of which are contemplated for use with the present invention. Such tools
require actuation procedures, such as setting at correct depth in the well and at
a particular time during the completion operation, unsetting in response to a given
well condition or event, re-setting, opening, closing or throttling flow paths, perforating
casing, and the like.
[0004] In the normal operation of a well wherein the production tubing or work string is
installed or being installed, and the tools are to be activated by hydraulic means
incorporating fluid and pressure within the production or work string, it is very
common to provide one or more ports in the wall of the production tubing or work string,
or a component in direct fluid communication therewith, to provide actuating fluid
from the bore of the production tubing to well tools to initiate the desired operation,
such as the setting of a packer. It has been found that such openings provided in
the wall of the production tubing or work string are highly undesirable because such
openings must be effectively sealed against any leakage of any fluids subsequently
carried through the tubing, such as the produced well fluids. Seals that are employed
in and between operating components of well tools, such as pistons and housings therefor,
are subject to deterioration, hence leakage, because of the high temperature, high
pressure environment in which such seals are required to operate regardless of whether
such seals are elastomeric, metallic, or any other commonly used structures. This
is particularly true of the seals employed on actuating pistons for packers, safety
valves or similar downhole tools wherein an actuating fluid is applied to one side
of the piston and the other side of the piston is exposed to well fluids, atmospheric
pressure, or the like. Detarioration of the seals on such actuating member expose
such components to undesirable leakage of either actuating fluid or production or
other fluids, depending on the relative pressures, around the piston, or other actuating
component, thus initially creating a microannulus therethrough. Such micro-annulus
leak path could be serious enough to subject the well to a blow out.
[0005] The utilization of a downhole energy source which can be transformed into kinetic
energy by the provision of a triggering signal to operate a well tool is disclosed
in U.S. Patent No. 3,233,674. In the illustrated device thereof, the downhole source
of energy is an explosive charge which is discharged and the resulting gas is applied
to a piston which functions to set a hanger in a well casing. The triggering signals
for energizing the downhole circuitry for effecting the discharge of the explosive
charge is produced by a pair of sonic frequency generators which are located at the
surface and which are transmitted downhole through well fluids or a tubing string,
or can be packaged with a suitable power supply container that is lowered into the
well on wireline or cable.
[0006] One problem with apparatus constructed in accordance with U.S. Patent No. 3,233,674,
is that the acoustical signals employed for effecting the triggering of the downhole
source of energy must be coded in order to prevent inadvertent operation of the device
by the static normally encountered in the transmission of acoustic signals either
through the well fluids or through the body of a tubular conduit. The employment of
coded alternating signals necessarily complicates the electronic pickup circuitry
which must be designed so as to distinguish between static signals and the proper
coded signal.
[0007] U.S. Patent No. 4,896,722 discloses another approach to energization of a downhole
source of energy. In the apparatus illustrated in this patent, the hydrostatic pressure
of well fluids in the well annulus acts on a floating piston to provide the source
of downhole energy. Such energy is employed to effect the opening and closing of a
test valve which is normally utilized in the lower end of a string of drill stem testing
tools. The hydrostatically pressurized oil acts on one side of a piston which is opposed
on its opposite side by air at atmospheric or other low pressure. The piston is prevented
from movement by a spring until a predetermined hydrostatic annulus pressure is obtained.
A pair of solenoid controlled valves controls the hydrostatic pressure acting on the
floating piston. The two solenoid control valves are in turn controlled by a microprocessor
which operates in response to a pressure transducer which is exposed to annulus pressure
and provides an electrical signal output indicative thereof. Again, however, the signals
applied to the pressure transducer are in the nature of a series of low level pressure
pulses, each having a specified duration. Such pulses are applied at the well surface
to the fluids standing in the well annulus. Thus, the detection circuitry which picks
up the signals is complicated because it has to be designed to respond to only a specific
series of low level pressure pulses.
[0008] The prior art has not provided an actuating system for a downhole well tool which
does not require ports in the production tubing or work string or component in fluid
communication therewith, and which may be reliably controlled from the surface through
the utilization of control forces through the wall of the production tubing or work
string to produce an activating signal for actuating the downhole well tool by a downhole
energy source and to block fluid communication between an actuating fluid body and
a second fluid source within said well across dynamic seals between actuating members
of the well tool.
SUMMARY OF THE INVENTION
[0009] The method and apparatus of this invention may be employed for the actuation of any
one or more downhole tools, such as packers, safety valves, testing valves, perforating
guns, and the like. The apparatus employed in the invention contemplates a production
tubing or work string portion extendable to a tubular conduit string extending from
the earth surface down into contact with the well fluids existing in the well. The
wall of such production tubing is imperforate throughout its entire length and to
and through the actuating members of the well tool or tools to be actuated. The apparatus
and method block fluid communication between an activating fluid body and a second
fluid source within the well across dynamic seals between the actuating members of
the well tool during actuation thereof.
[0010] The apparatus and method of the present invention also contemplate incorporation
of a signal generating means which forms a part of the wall of the tubular conduit
portion for selectively generating a signal in response to a predetermined condition
which is detectable on the wall of the conduit string or portion. Actuation means
are disposed exteriorly of the bore of the production conduit and include an actuating
member for performing at least one desired function. An activating body is in direct
or indirect communication with the actuating member. Movement prevention means selectively
resist movement of the actuating member. Preferably, releasing means are responsive
to the signal generating means for releasing the movement prevention means from the
actuating member for performance of the desired function or functions, and the apparatus
thus prevents direct fluid communication between the activating fluid and the second
fluid source across the seals.
[0011] A packer which may be incorporated with this invention may be mounted in surrounding
relationship to the production tubing or work string and actuated by the downhole
apparatus of this invention to sealingly engage the bore wall of the well casing.
[0012] The signaling generating means preferably comprises a strain gauge forming a part
of the imperforate wall of the production tubing, but may also be a piezo electric
crystal, light beam, sonic vibratory component, or any other non-magnetic transducer
or electronically activated element which generates a signal which is detectable as
hereinafter described and contemplated. The strain gauge, or other element, is mounted
so as to detect all forms of stress or other physical phenomena (hence, strain) detectable
on the wall portion.
[0013] In the case of a strain gauge, a first signal may be produced in response to a preselected
circumferential tensile stress, a different signal in response to a preselected circumferential
compressive stress, or other signals respectively corresponding to the existence of
predetermined strain in the wall portion of the production tubing or work string portion
to which the strain gauge is affixed.
[0014] During the initial run-in of a production tubing and a packer, it is obviously difficult
to apply any lasting change in circumferential tension or other stress, in the wall
of the production conduit portion to which the strain gauge is affixed. However, variation
of the sensed pressure at the location of the strain gauge to a level substantially
different than an initial pressure within the tubular conduit will result in a significant
change in the strain, with the corresponding generation of a significant change in
the resistance characteristics between circumferentially spaced contact points of
the strain gauge will be produced, resulting in a significant change in resistance
between the same circumferentially spaced contact points of the strain gauge.
[0015] On one embodiment of the invention, such changes in average value of the resistance
of the strain gauge are detected by a conventional electronic hookup to a microprocessor
(shown only schematically in the drawings and not forming a part of the inventive
concept per se). The average value changes are amplified to a level sufficient to
effect the activation of a stored or other energy actuating mechanism which may take
a variety of forms, such as an explosive charge which is fired to generate a high
pressure gas, a spring, or a motor, which is then employed to shift a piston or other
mechanism, to effect the actuation of a well tool, for example, a packer.
[0016] The control signal could also be employed to operate one or more solenoid valves
to derive energy from the hydrostatic annulus pressure to effect the opening or closing
of a testing valve or safety valve.
[0017] Lastly, and in accordance with this invention, the, control signal can be employed
to function as a latch release means for a downhole tool actuating piston disposed
in a chamber formed exteriorly of the production conduit and containing pressurized
gas either generated in-situ, or stored, or explosively created, urging the piston
or other activating mechanism in a tool operating direction. So long as the latch
mechanism is engaged with the piston, or the like, the tool is not operable, but the
control signal is applied to a solenoid to release the latch, thus releasing the piston
for movement to effect the actuation of the tool.
[0018] As will be later described, such tool may conveniently comprise a packer which is
set by the release of the latch in response to a predetermined change in strain in
that portion of the production conduit on which the strain gauge is mounted.
[0019] When the packer is set, other signals may be generated for various useful purposes.
The setting of the packer will, for example, effect a substantial reduction in the
axial tensile stress existing in the conduit above the packer. If the strain gauge
is so located, it will generate a significant in-situ signal which can be sent to
the surface by an acoustic or radio frequency transmitter to inform the operator that
the packer or other downhole tool has indeed been set, or activated.
[0020] Alternatively, and particularly when the production tubing or work string is being
initially installed, the second signal generated by the strain gauge upon or at any
time subsequent to the setting of the packer, can be utilized to effect the firing
of a perforating gun or other activation of a second or auxiliary well tool. However,
it is sometimes desirable that the perforating gun be fired when the pressure conditions
in the production zone below the packer are in a so-called "underbalanced" condition,
where the fluid pressure within the production conduit is significantly less than
the annulus fluid pressure. This reduction in production tubing pressure may be conventionally
accomplished by running the production tubing or work string into the well dry by
having a closed valve at its lower end, or by swabbing any fluids existing in the
production tubing or work string from the well after the packer is set. This procedure
has many variables and such procedure and variables are well known to those skilled
in the art. In either event, the resulting change in circumferential compressive stress
will result in the strain gauge producing a distinctive signal which may be employed
to effect the firing of the perforating gun.
[0021] After the firing of the perforating gun, it is common to kill the well, unset the
packer, retrieve the work string and run into the well a permanent completion hook-up,
including, for example, a safety valve, a packer, a production screen, or ported sub,
and the like. The production string is positioned in the well so as to place the screen,
or ported sub, to lie adjacent the newly formed perforations in the casing, thus permitting
production fluid to flow through the screen or ported sub and into the production
tubing.
[0022] If a test valve is incorporated in the lower portion of the production tubing, it
can be maintained in a closed position by a spring or other means, and conventional
instrumentation disposed within the production tubing can effect a measurement of
the formation pressure. An increase in fluid pressure within the production tubing
over the annulus fluid pressure will result in a circumferential compressive stress,
in the strain gauge accompanied by a significant change in the resistance of the strain
gauge in the circumferential direction. This signal can be employed to effect the
opening of the testing valve or safety valve as the case may be, by a solenoid winding
disposed in surrounding relation to the production tubing. Such solenoid operated
testing valves and/or safety valves are well known in the art.
[0023] The electrical energy for operating the various solenoids heretofore referred to
is preferably supplied by a downhole battery pack which is disposed in the annulus
surrounding the production tubing string.
[0024] Those skilled in the art will recognize that the actuation of one or a plurality
of downhole well tools by downhole energy sources in response to a pre-determined
condition detectable on a portion of the wall of an imperforate production or work
tubing string portion provides an unusually economical, yet highly reliable system
for effecting the remote operation of downhole well tools and for blocking fluid communication
between an activating fluid body and a second fluid source within the well across
dynamic seale between actuating members of a well tool during the actuation procedure.
[0025] Further advantages of the invention will be readily apparent to those skilled in
the art from the following detailed description, taken in conjunction with the annexed
sheets of drawings.
BRIEF DESCRIPTION OF THE DRAWINGS
[0026] Fig. 1 is a schematic, vertical sectional view of a well showing a tubing string
incorporating a packer, a safety valve, and a perforating gun positioned in the well
subsequent to setting of the packer in response to signals generated by a strain gauge
forming a portion of the wall of the production conduit.
[0027] Figs. 2A, 2B and 2C collectively represent an enlarged scale, vertical sectional
view of the unset packer and packer actuating mechanism, including a schematic showing
of the strain gauge and microprocessor employed for setting the packer and actuating
other well tools.
[0028] Figs. 3A, 3B and 3C respectively correspond to Figs. 2A, 2B and 2C but show the position
of the packer and its actuating mechanism after the setting of the packer has been
accomplished.
[0029] Figs. 4A and 4B schematically illustrate alternative connections to strain gauges
to detect changes in axial and/or circumferential stresses in a production conduit.
DESCRIPTION OF THE PREFERRED EMBODIMENTS
[0030] Now, with reference to the drawings, and, in particular, Fig. 1, there is shown schematically
at the top thereof a wellhead 11, conventional in nature, securing a production conduit
12 extending from the lowermost facial side of the wellhead 11 into a subterranean
well 10. The production conduit 12 may be production tubing, or a tubular work string,
conventional in nature, and well known to those skilled in the art.
[0031] The production conduit 12 is shown as carrying a safety valve 13, which may take
the form of a ball, flapper, or other valve construction known to those skilled in
the art. A packer 14 is schematically illustrated as being disposed on the production
conduit 12 below the safety valve 13, with the conduit, 12 extending in the well 10
and within casing 15.
[0032] Actuation controls 16, depicted in more detail in Figs. 2B, 2C, 3B, and 3C, are disposed
on the well conduit 12 below the packer 14.
[0033] As shown, a well production screen 17 is shown on the conduit 12 above a perforating
gun 18. It will be appreciated by those skilled in the art that, in lieu of a screen
17, a simple ported sub may be utilized for introduction of production fluids from
the production zone PZ of the well 10 into the annular area between the casing 15
and production conduit 12, thence interiorly of the conduit 12 to the top of the wellhead
11.
[0034] The perforating gun 18 is shown as a tubing-conveyed perforating gun which is well
known to those in well completion technology.
[0035] Now, with reference to Figs. 2A, 2B, and 2C, the apparatus of the present invention
is shown disposed within the casing 15 with the packer 14 being positioned in unset
mode. The production conduit 12 extends to a conduit member, or body 142, having threads
141 at its uppermost end for securement to companion threads in the lowermost section
of the production conduit 12 thereabove. The lower end of body 142 and an upper end
of member 19 are inter-engaged via screw-threads 143.
[0036] A securing ring 144 is carried around the exterior of the body 142 for containment
of the uppermost end of a series of slip members 145 having contoured teeth 146 circumferentially
subscribed exteriorly therearound for embedding and anchoring engagement fo the packer
14 relative to the casing 15 when the tool is shown in the set position, as in Figs.
3A, 3B, and 3C.
[0037] The slips 145 have a lower facing beveled slip ramp 150 for companion interface with
a ramp 149 carried at the uppermost end of an upper cone member 148 being carried
exteriorly around a support member 146A, with the upper cone 148 secrued to the support
146A by means of shear pin members 147. Thus, the slips are secured in retracted position
relative to the cone 148, prior to setting actuation.
[0038] Below the cone 148 is a series of non-extrusion seal members which may comprise a
combination of metallic and elastomeric seal assemblies, the seal system 151 being
carried exteriorly around the cone 148. The system 151 is affixed around the exterior
of the body 142 and at the uppermost end of a conventional elastomeric seal element
152 having an upper inward lip 152A extending interiorly of the seal system 151.
[0039] At the lowermost end of the seal element 152 is a lower lip 152B of similar construction
as the lip 152A. Exteriorly of the lip 152B is a second, or lower, non-extrusion seal
system 151 which, in turn, is carried around its lowermost end on the uppermost beveled
face of the lower cone element 153 which is shear pinned at pin 154 to the body 142.
[0040] A lower ramp 155 is carried exteriorly around the cone 153 and contoured interiorly
at its lowermost tip for companion interengagement with a similarly profiled slip
ramp 156 around the uppermost interior surface of the slip element 157. The lower
slip 157 has teeth 158 which are similar in construction to the teeth 146 on the uppermost
slip rings or elements 145 for interengagement to anchor the device relative to the
casing member 15 when the tool is in the set position, as shown in Fig. 3A.
[0041] Below the lowermost slip ring 157 is a body lock ring 160 which is housed exteriorly
of the body 142 and interior of an outer ring 162. The ring 160 is provided with ratchet
teeth 159 on its interior surface which ratchet against the body 142. The purpose
of the body lock ring 160 is to lock the setting force caused by upward movement of
the outer ring portion 161 into the slips 157 and expanded seal element 152 so that
these members do not return to the unset position once the setting force is removed.
[0042] At the lowermost end of the body element 142 is a series of threads 143 for securing
the body 142 to the tubular member 19 extending to the actuation controls 16, shown
in Figs. 2B and 2C.
[0043] Now referring also to Figs. 2B and 2C, the actuating sleeve 162 extends to the outer
ring portion 161 (Fig. 2A) at its uppermost end and is secured at threads 163 (Fig.
2B) to a piston mandrel 164. The inside of piston mandrel 164 has a series of elastomeric
or metallic seal members 166 to prevent fluid communication between the piston mandrel
164 and the member 19, that is, to provide a fluid seal between piston mandrel 164
and member 19.
[0044] At the lowermost end of the piston mandrel 164 is an enlarged piston head 165 having
seal members 165a thereon. The piston mandrel 164 is secured by threads 169 to a lock
sleeve 191 which has at its lowermost end (Fig. 2C) a locking dog 177 secured in place
within a groove 178 profiled in the member 19 to prevent relative movement between
the lock sleeve 191 and the member 19 prior to actuation, as discussed below.
[0045] Above the piston head 165 is an atmospheric chamber 168 which extends between the
seal members 167 and 165a.
[0046] Below the seal member 165a on the piston head 165 is a nitrogen chamber 171. Nitrogen
is emplaced in the chamber 171 through a filler passage 172 which is capped at 173
subsequent to the filling procedure which is performed prior to introduction of the
apparatus into the well.
[0047] A cylinder housing 170 is secured by threads 173B at its uppermost end to a ring
member 166A and by threads 173A to an actuator housing 174 therebelow. Seal 167 occupies
a groove around the outside of ring member 166A and provides a seal between the ring
member 166A and the cylinder housing 170 which is secured to it. Another seal 167A
occupies a groove around the ineide of ring member 166A and slidingly engages piston
mandrel 164. Comparing Figs. 2B and 3B, it can be seen that piston mandrel 164 and
outer ring 162 are moved, but not cylinder housing 170, nor ring member 166A. The
nitrogen chamber 171 is defined between the seals 165a in the piston head 165 and
a series of similar seals 175 in the cylinder housing 170.
[0048] Housed within the actuator housing 174 at its uppermost end and the cylinder housing
170 is a master control spring 176 carried above a spring housing 179, exteriorly
of lock sleeve 191.
[0049] Below the lowermost end of the spring housing 179 is a non-magnetic solenoid member
180, of conventional construction, which is secured above a ferro-magnetic core member
181. The solenoid member 180 is in communication electronically with a strain gauge
183 through a microprocessor 185 by means of circuit lines 182, 182a. The strain gauge
183 is secured to the outer wall of the member 19, such that the given condition on
the wall of the conduit member 19 is sensed by the gauge 183.
[0050] Below the strain gauge 183 and communicating therewith by electric lines 182a is
a microprocessor 185 which may be pre-programmed prior to introduction of the apparatus
into the well to detect and generate instructions relative to the solenoid member
180 and the strain gauge 183 in known fashion.
[0051] A battery 187 provides electrical energy through lines 186 to the microprocessor
185.
[0052] The cylindrical housing 170 is secured at threads 188 to a lower sub 189 which, in
turn, is secured by threads 190 to another short section of production tubing, or
the like, or may be simply bull-plugged and thus defining the lowermost end of the
production conduit 12. Aternatively, an auxiliary tool may be disposed below the actuation
controls 16, such as the perforating gun 18.
[0053] The downhole signal generating means embodying this invention comprises a strains
gauge 400 applied to the wall of the production conduit which will change its resistance
in response to significant changes in the stresses existing in the conduit wall to
which it is attached. Strain gauge 400 may be a rectangular configuration as shown
in Fig. 4A with connectors 400a, 400b, 400c and 400d respectively connected to the
mid points of each side of the strain gauge 400. Thus connectors 400a and 400c will
detect changes in resistance due to changes in axial stress in the conduit. Connectors
400b and 400d will detect changes in resistance due to changes in circumferential
stress in the conduit. Connectors 400a, 400b, 400c and 400d thus provide signal inputs
to the microprocessor 410 which will generate an activating voltage for operating
a downhole tool, such as the packer 14.
[0054] The second strain gauge 402 is circumferentially secured to the conduit and has connectors
400b and 400d secured to its opposite ends to indicate axial stresses in the conduit.
OPERATION
[0055] As set forth above, the apparatus of the present invention is run into the well interior
of the casing 15 and below the wellhead 11, with the production conduit 12 carrying
well tools, such as the safety valve 13, packer 14, screeen 17 and perforating gun
18. The actuation controls 16 are shown in Fig. 1 positioned below the packer 14 on
the production conduit 12. However, it will be appreciated that such a control 16
may be positioned either above or below the packer 14, or other well tool on the production
conduit 12.
[0056] When it is desired to set the well packer 14, the production conduit 12 may either
be set down, picked up, or rotated, either clockwise or counterclockwise. The microprocessor
185 has been pre-programmed to detect a predetermined sequence of strain caused thereby,
which is, in turn, detected by the strain gauge 183. The battery 187 delivers energy
power through line 186 to the microprocessor 185 which, in turn, governs the strain
gauge 183.
[0057] As the strain gauge 183 detects the stresses defined through the production conduit,
a signal is sent through line 182 to the magnetic solenoid member 180 which, in turn,
actuates a trigger to shift the spring housing 179 upwardly such that the locking
dog 177 may move out of the groove 178 of the lock sleeve 191 into a recess 179A in
the spring housing 179. Spring housing 179 also raises the control spring 176 to act
as a booster upon the piston head 165. Accordingly, the energy in the nitrogen chamber
171 moves the piston head 165 against the atmospheric chamber 168 to urge the piston
mandrel 164 upwardly and move the sleeve 162 upwardly such that the lower slip 157
moves on the ramp 155 to urge the teeth 158 of the lower slip 157 out into biting
engagement with the internal wall of the casing 15. Contemporaneously with such movement,
the energy transmitted through the actuation of the piston head 165 is transmitted
such that the upper cone 148 moves upwards relative to the upper slips 145 to permit
the teeth 146 of the upper slip 145 to engage the casing 15. Correspondingly, the
seal element 152 is compressed and the seals 151, 152 move into sealing engagement
with the interior wall of the casing 15. Contemporaneously, the lock ring 160 ratchets
relative to the body 142 to secure the packer actuation in place.
[0058] It will be appreciated that the actuation controls 16 have a member 19 thereon which
is not ported, such that the dynamic seals 165a, 166 do not come into fluid communication
with the fluid either in the atmospheric chamber 168 or in the interior of the production
conduit 12, nor do such seals contact or communicate directly with fluid in the annulus
between the casing 15 and the production conduit 12.
[0059] The seals 165a seal the atmospheric chamber 168 from the nitrogen chamber 171. The
claims include language directed to a tubular conduit having an "imperforate" wall
extending from the surface to a point downhole. Prior art setting tools are known
which used either (1) physical manipulation of the tubular conduit such as pushing
or pulling and; (2) hydraulic fluid pressure within the interior of the tubular conduit.
However, in the past, the hydraulically operated tools tended to have one or more
ports provided between the interior of the tubing string and the piston mechanism
which moved to set the slips and packer. The present actuating system is an improvement
in that the actuating mechanism is entirely on the exterior of the tubular conduit,
thereby eliminating potential leak paths and seal problems of the type experienced
in the past with ported tubular conduits which allowed communication between the interior
of the tubular conduit and the actuating mechanism.
[0060] The strain gauges, which are mounted exteriorly of the tubular conduit, are actually
placed inside an atmospheric chamber. Therefore, the internal pressure within the
tubular conduit (absolute pressure) acts against the atmospheric chamber to strain
the tubing. The strain gauges are not actually placed so as to measure a difference
between annulus fluid pressure and conduit bore fluid pressure, in the strictest sense.
In other words, the measurement is an absolute measurement relative to the atmospheric
chamber. Instead of the predetermined change in strain in the wall portion of the
tubular body being produced by a predetermined difference between annulus fluid pressure
and conduit bore fluid pressure, the predetermined change in strain in the wall portion
of the tubular body is actually produced by a predetermined difference between conduit
bore fluid pressure and a reference pressure exterior to the bore of the tubular body.
1. An apparatus for completing a subterranean well, comprising:
a tubular conduit portion made up within a tubular conduit string of the type having
an internal bore and having an imperforate wall extending from a point near the surface
of the earth to a remote point downwardly within said well and in contact with a quid
source within said well;
signal generating means forming a part of said imperforate wall for selectively
generating a signal in response to a predetermined condition detectable on said imperforate
wall;
actuation means disposed exteriorly of said tubular conduit portion, said actuation
means including an actuating member for performing at least one desired function;
means responsive to a predetermined change in said signal for activating said actuation
means to actuate said actuating member for performing at least one desired function;
and
wherein said predetermined change of said signal is produced by a predetermined
difference between conduit bore fluid pressure and a reference pressure exterior to
the bore of said tubular conduit portion.
2. The apparatus of claim 1 wherein the actuation means includes a quid pressure chamber
located exteriorly of said tubular conduit and said actuating member includes a piston
slidably and sealably mounted in said quid pressure chamber for performing at least
one desired function.
3. The apparatus of claim 2 further comprising:
packing means including a packer for sealing the annulus between said tubular conduit
string and said well; and
wherein said piston is slidably and sealably mounted in said fluid pressure chamber
and operatively connected to said packing means to set said packer by axial movement
of said piston.
4. An apparatus for completing a subterranean well having an imperforate conduit extending
from the well surface downwardly into contact with well quids, the apparatus comprising
a tubular body made up within said imperforate conduit in series relation;
packing means surrounding said tubular body;
actuation means including an actuating member for moving said packing means into
sealing relation between said body and the well bore;
latch means initially restraining said actuation means in an inoperative condition;
and
sensing means responsive to a predetermined change in strain in a wall portion
of said tubular body for generating a signal to initiate release of said latching
means, said predetermined change in strain in the wall portion of said tubular body
being produced by a predetermined difference between conduit bore fluid pressure and
a reference pressure exterior to the bore of the tubular body.
5. An apparatus for completing a subterranean well, comprising:
a tubular conduit portion extendable to a tubular conduit string having an internal
bore and having an imperforate wall extending from a point near the surface of the
earth to a remote point downwardly within said well and in contact with a quid source
within said well;
electrical signal generating means forming a part of said imperforate wall of said
tubular conduit portion for selectively generating a plurality of distinctive electrical
signals respectively responding to a plurality of distinctive conditions detectable
on said wall;
actuation means disposed exteriorly of said bore of said conduit, said actuation
means including an actuating member for performing at least one desired function;
means responsive to a predetermined change in the values of said electrical signals
for activating said actuation means to actuate said actuating member for performing
at least one desired function;
wherein said electrical signal generating means includes at least one strain gauge
mounted exteriorly on said imperforate wall and oriented generally transverse to the
longitudinal axis of the tubular conduit string for detecting circumferential tension
stress and circumferential compression stress in said wall perpendicular to the longitudinal
axis of said tubular conduit string; and
wherein said predetermined change in the values of said electrical signals are
produced by a predetermined difference between conduit bore fluid pressure and a reference
pressure exterior to the bore of said tubular conduit portion.
6. The apparatus of claim 5 wherein the generally rectangular strain gauges are mounted
in pairs 180 degrees apart at selected circumferential locations on said tubular conduit.
7. The apparatus of claim 6 wherein the electrical generating means also includes at
least one strain gauge mounted exteriorly on said imperforate wall and oriented generally
parallel to the longitudinal axis of the tubular conduit string for detecting axial
stress in said wall.
8. The apparatus of claim 7 wherein said at least one strain gage is generally rectangular
in configuration, having a first pair and a second pair of electrical connectors connected
to the approximate mid-points of each side of the strain gauge said first pair of
electrical connectors being adapted to detect changes in resistance due to changes
in axial stresses in the tubular conduit and said second pair of electrical connectors
being adapted to detect changes in resistance due to changes in circumferential stress
in said tubular conduit.
9. A method of operating a downhole tool in a subterranean well having a tubular conduit
string with an internal bore and with an imperforate wall extending from the surface
to a quid source within the well, the method comprising the steps of:
making up a tubular conduit portion within the tubular conduit string extending
from a point near the surface of the earth to a remote point downwardly within said
well and in contact with a fluid source within said well;
providing signal generating means as a part of said imperforate wall of said tubular
conduit portion for selectively generating a signal in response to a predetermined
condition detectable on said wall;
providing actuation means disposed exteriorly of said bore of said conduit, said
actuation means including an actuating member for performing at least one desired
function;
providing means responsive to a predetermined change in said signal for activating
said actuation means to actuate said actuating member for performing at least one
desired function; and
wherein said predetermined change of said signal is produced by a predetermined
difference between conduit bore fluid pressure and a reference pressure exterior to
the bore of said tubular conduit portion.
10. The method of claim 9 wherein said predetermined condition detectable on said wall
of said tubular portion is circumferential tension stress produced by increasing fluid
pressure in the conduit bore above pressure in the surrounding well annulus.
11. The method of claim 10 wherein said predetermined condition detectable on said wall
of said tubular portion is circumferential compression stress produced by reducing
the quid pressure in the conduit bore relative to the quid pressure in the well annulus.
12. The method of claim 10 further comprising the steps of:
securing a plurality of strain gauges to a wall of said tubular conduit portion
to selectively generate electrical signals in response to a change in the value of
any one of axial tension, circumferential tension, or circumferential compression
in said wall portion of said conduit, the changes in circumferential tension and circumferential
compression being produced by increasing fluid pressure in the conduit bore above
fluid pressure in the surrounding well annulus, and by reducing the fluid pressure
in the conduit bore relative to the fluid pressure in the well annulus, respectively.
13. The method of claim 12 wherein the string of tubular conduit extending from the well
surface is held stationary while the tubing internal bore is pressurized from the
surface.