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EP 0 468 376 B1 |
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EUROPEAN PATENT SPECIFICATION |
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Mention of the grant of the patent: |
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09.11.1994 Bulletin 1994/45 |
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Date of filing: 19.07.1991 |
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International Patent Classification (IPC)5: B65B 43/46 |
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Automatic sack filling machine
Automatische Maschine zum Befüllen von Säcken
Machine automatique pour remplissage de sacs
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Designated Contracting States: |
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AT BE CH DE DK ES FR GB GR IT LI NL |
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Priority: |
25.07.1990 IT 1249590 03.10.1990 IT 1252090
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Date of publication of application: |
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29.01.1992 Bulletin 1992/05 |
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Proprietor: B.L. MACCHINE AUTOMATICHE S.p.A. |
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I-40061 Minerbio (Bologna) (IT) |
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Inventors: |
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- Vettorato, Natale
I-40061 Minerbio (Bologna) (IT)
- Longhi, Eligio
I-40068 S. Lazzaro di Savena (Bologna) (IT)
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Representative: Dall'Olio, Giancarlo et al |
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Invention s.n.c.
Via delle Armi 1 40137 Bologna 40137 Bologna (IT) |
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References cited: :
EP-A- 82 955 FR-A- 2 062 621 FR-A- 2 324 514 IT-A- 1 183 012
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DE-A- 2 634 754 FR-A- 2 267 241 FR-A- 2 505 771 US-A- 3 948 019
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| Note: Within nine months from the publication of the mention of the grant of the European
patent, any person may give notice to the European Patent Office of opposition to
the European patent
granted. Notice of opposition shall be filed in a written reasoned statement. It shall
not be deemed to
have been filed until the opposition fee has been paid. (Art. 99(1) European Patent
Convention).
|
[0001] Sack filling machines are known, which comprise:
- a station for cyclically feeding a sack, provided preferably with means for cyclically
forming a sack by sealing and cutting operations from a continuous tube of heat-sealable
film, usually with bellows side folds;
- a station with means for opening the mouth of the sack;
- a station with means for filling the sack with a product;
- a station with means for closing the sack by a transverse heat-sealing operation;
- a station with means for cooling the transverse seal which has closed the sack.
[0002] Said stations are arranged after each other along a rectilinear path of travel, are
equally spaced apart, and are provided with grippers mounted on a structure which
is moved so that, after the operations at the various stations, the mouths of the
sacks are simultaneously disengaged from the respective stations by means of a downward
displacement, after which the said sacks are moved horizontally and are transferred
to the successive station. The mouths of the sacks are then raised and inserted, simultaneously,
into the above station so as to be retained thereby. The grippers which have transferred
the sacks are then opened, are raised to move away from said sacks, and then are moved
horizontally to be returned to the original stations where they are lowered to repeat
the cycle described above.
[0003] A machine of this type is described, for example, in the Italian Patent No. 1.213.889
in the name of the same applicant.
[0004] According to the present invention, the sack filling machine comprises a particular
rocking structure mounting the grippers designed to transfer the sacks to the various
operating stations. The grippers have been reduced thanks to the omission of the sack-opening
station, which has been incorporated in the sack-forming station. Moreover, the cooling
station has been incorporated in the final sealing station. The operating stations
arranged after each other are thus reduced to three and the transfer of sacks between
them can be effected by only two pairs of grippers.
[0005] In the machine according to the invention, the means for opening the sack have been
incorporated in the intermediate filling station, so that said sack can be transferred
to said station while still in a flattened and closed condition as when formed, thus
reducing the problems.
[0006] The grippers that transfer the sacks from the filling station to the final sealing
and cooling station, are fixedly mounted on the rocking supporting structure, since
this structure itself moves said grippers towards and away from each other to grip
the opened mouth of the filled sacks and to pre- close said mouth by a transverse
stretching action, prior to its entrance into the sealing station. This solution has
permitted the use of gripper displacing means very sturdy and powerful, capable of
operating even with considerably heavy sacks without requiring any oversizing of the
gripper-supporting structure. This solution has also permitted to reduce the transverse
space requirement of the machine considerably.
[0007] Further characteristics of the machine according to the invention, and the advantages
resulting therefrom will appear from the following description of a preferred embodiment
thereof, shown merely by way of non-limiting example, in the attached drawings, in
which:
Figure 1 is a perspective side view of the structure having a composite rocking movement,
which supports the two pairs of grippers which transfer the sacks to the operating
stations of the machine;
Figure 2 is an enlarged perspective view from below, of the lower side of the structure
shown in Figure 1;
Figure 3 shows a kinematic diagram of one of the two articulated-parallelogram assemblies
forming the rocking structure of the preceding Figures, as seen from one side;
Figure 4 is a front perspective view of the upper portion of the pair of levers of
the rocking structure shown in the preceding Figures, with the grippers for transferring
a sack from the opening/filling station to the final sealing station;
Figure 5 is a perspective view of the intermediate sack-opening/filling station in
the rest condition;
Figures 6, 7 and 8 are perspective views of the lower portion of the station of Figure
5 during the successive working steps;
Figure 9 is a partly sectional view of one of the stationary grippers which operate
at the intermediate sack opening/filling station;
Figures 10, 11, 12, 13, 14, 15 and 16 are diagrammatic top plan views of the intermediate
sack opening/filling station, during successive working steps.
[0008] In the Figures 1, 2 and 3, to which reference is made first, S1 indicates the station
at which a sack is formed cyclically by sealing and cutting operations by the action
of opposite devices 1 and 2 which are mounted on parallel opposite carrier assemblies
3-4, movable on stationary guides 5 and connected to a self-centering actuating mechanism
6 of the crank/connecting rod type which, in turn, is connected by a crank 7 to a
pair of fluid-operated double-acting jacks 8 by means of which said crank 7 can be
moved selectively to the positions A-B-C.
[0009] Pairs of pressure bars 9 and 10 are mounted, with an intermediate springing system,
on the assemblies 3-4, while cooling air dispensing bars 11-11' are arranged on the
pressers 9 and directed towards the sealers 1.
[0010] In Figure 3, F indicates the tube of heat-sealable bellows-folded film coming from
the powered feeding rollers 12 and inserted, under command, to a suitable extent between
the sealing and cutting means 1-2 in the opened position thereof. On completion of
the movement of the tube F the actuation is effected of the jacks 8 to move the crank
7 from the position A to the position C. The tube F is acted upon first by the pressure
bars 9-10 and then by the sealers 1 and cutting means 2. During this step the sealing
is effected of the bottom of a sack which will be completed during the successive
working step and the severance is effected therefrom of a sack which has been formed
during the preceding step. During this step, the cranks of the actuating mechanism
6 are slightly beyond their dead centers and maintain a controlled pre-established
pressure against the tube to be sealed, thus granting the quality of the sealing effected
by the devices 1.
[0011] In the successive step, the crank 7 is moved to the position B to move the sealing/cutting
means 1-2 away from F, while the pressure bars 9 and 10 are kept closed against the
tube and against the sack obtained therefrom. A jet of cool air is issued from the
bars 11-11' and is directed against the seal effected by the means 1 in order to cool
it and assure the required mechanical strength.
[0012] Before the crank 7 moves to the position A to return the sealing/cutting assembly
to the rest position, as from Figure 3, the sack Z which has been formed at the station
S1 is gripped laterally at its upper portions by a pair of pneumatically operated
grippers P1 (Figures 1-2) which afterwards will transfer it in its closed condition
to the intermediate opening/filling station S2. During this step, a stronger pair
of grippers P2 will seize the side upper portions of the sack that has been filled
previously at the station S2 and will transfer it to the final station S3 which effects
the top closing seal of the sack and which incorporates the means to cool said seal.
[0013] During the filling step at the station S2 and transferring step to the station S3,
the sack is supported by an underlying conveyor 13 of a conventional type, which comprises
an initial rocking portion 113 which at the beginning of each step is in its lower
position, as shown with solid lines, and which is raised during the filling of a sack
in order to better support said sack and ensure a uniform filling thereof. To this
end, the initial portion 113 of the conveyor can, if desired, submit the sack, during
the filling step, if desired, to a slight subsultory movement. The conveyor 13 is
of suitable length for discharging the sack after the closing step at the final station
S3 and is connected to an actuating unit (not shown).
[0014] It appears from Figures 1-2-3 that the grippers P1 and P2 are mounted on two horizontal,
parallel cradles 14-14', arranged at the same level and directed longitudinally at
the sides of the machine. The ends of said cradles are connected - by articulating
them on horizontal shafts 15-15' perpendicular to said cradles - to the lower ends
of respective pairs of parallel and equal connecting rods 16-16' which are directed
upwards and are supported indirectly at their upper ends, so as to be swingable on
axes 17-17' parallel to said lower shafts, by the frame T of the machine. The cradles
14-14' form the lower mobile side of two articulated parallelograms which are connected
by means of links 18 to a pair of cranks 19 which are keyed on a synchronization shaft
20 which is actuated, for example, by a self-braking geared motor 21. The oscillatory
movement of the connecting rods causes the longitudinal reciprocating movement of
the cradles 14-14' to transfer the sacks from a station to the successive one and
to return to the initial position.
[0015] Said axes 17-17' are the axes of respective parallel shafts 22 of the type shown
in Figure 4, on which said connecting rods are mounted with the interposition of bushes
and bearings. These shafts, in turn, are supported rotatably at the ends thereof by
the frame T of the machine, with the interposition of cranks having the same characteristics
and so timed whereby said shafts can rotate on respective axes 23-23' which are parallel
to and equally spaced from the axes 17-17'.
[0016] The axes 23-23' are synchronized between each other by a positive drive 24 of any
suitable type, e.g. a chain-and-sprocket drive or a toothed pulley and belt drive.
One of the axes 23-23' is connected, in turn, by a rigid drive 25, to a self-braking
geared motor, not shown. The intermittent rotation of the eccentrics 17-23 and 17'-23'
causes the grippers mounted on the cradles 14-14' to move up and down as required
for inserting and withdrawing the sacks, respectively, into and from said stations
S1-S2-S3.
[0017] In the machine being described, it has been foreseen, for example, that the grippers
P1-P2 reach the stations S1-S2 in the opened and raised condition. Here, the grippers
will close to seize the sacks at their sides, and then they move down to withdraw
the sacks from said stations and then they transfer said sacks from S1 to S2 and from
S2 to S3. On completion of this transfer, the grippers move upwards to introduce the
sacks into the stations they have reached and after introducing them they open and
oscillate to repeat the cycle just described. This succession of steps is ensured
by suitable programming means, not shown, for actuating with suitable timing the geared
motor 21 and the geared motor connected to the drive 25.
[0018] In Figure 3, H indicates the extent of the upwards and downwards displacement of
the grippers, caused by the eccentrics 17-23 and 17'-23', and L indicates the extent
of the backward and forward displacement of the assembly of grippers by the action
of the cranks 19.
[0019] It appears from Figures 1 and 2 that the cradles 14-14' comprise an intermediate
member 114-114' which is connected by means of cylindri- cal/vertical articulated
joints 26-26' to the end portions 214-314 carrying the grippers P1-P2 and the pivots
15-15' to the connecting rods 16-16'. The cradles 14-14' are articulated since the
grippers P2 are fixed to the ends 314 of the cradles and are moved towards and away
from each other, as required to transfer a sack from the station S2 to the station
S3, as a result of a proportional parallel displacement of the connecting rods 16
towards and away from each other, these connecting rods 16 being of sturdier construction
than the connecting rods 16' because they must bear stronger stresses.
[0020] It will be noted in Figure 4 that the bushes 27, co-operatively associated with the
connecting rods 16 for rotation on the shaft 22, can also move axially on said shaft
22, for example by means of ball-recirculation bearings. Mounted centrally on the
shaft 22 and prevented from displacing axially, there is a body member 28 having affixed
thereto the intermediate portion of a rod 29 which is parallel to the shaft 22 whose
end portions slidably support bushes 30 which are secured to the bushes 27. In this
manner the connecting rods 16 are made solidary with each other in oscillating on
the shaft 22.
[0021] The body member 28 is provided with a depending projection 128 having secured thereto
two opposite pneumatic jacks 31-31', of equal characteristics, connected to the connecting
rods 16 by means of tierods 131-131'. By varying the length of said tierods, the maximum
mutual approaching condition of the gripper P2 is adjusted to the dimensions of the
sack to be gripped. Conversely, the maximum spaced apart condition of the grippers
P2 is adjusted by means of nuts 132-132' screwed on members 32-32' secured to the
body member 28, parallel to the shaft and traversing the abutments 33-33' secured
to the bushes 27.
[0022] The grippers P2 reach the station S2 in the maximum mutually approached condition
and in the opened condition. At this station they will be closed to grip the side
portions of the sack, after which they will be lowered to withdraw the mouth of the
sack from said station. While tranferring the sack from the station S2 to the station
S3, the grippers P2 are moved away from each other by such an extent to stretch the
mouth of the sack transversely, whereby said mouth will reach the station S3 in an
almost closed condition, to be inserted suitably between the sealers at that station.
[0023] With reference to Figure 5, the intermediate station S2 will be now described. At
this station there operates the stationary lower mouth 34 of the product-feeding station,
which is closed in a conventional manner by a pair of valve-like doors 35-35' which
are hinged to said mouth and which can be moved apart for opening the hopper under
the action of pneumatic jacks (not shown).
[0024] Operating below the mouth 34 of the hopper are opposite suction heads 36-36' mounted
on slides 37-37' which slide on guides 38-38' which are secured to the sides of said
mouth 34 and so directed as to permit the movements of the heads 36-36' to and from
each other. These movements are effected in a self-centering manner by means of two
vertical levers 39-39' which are connected to the slides 37-37' at their slotted lower
ends and are interfulcrumed at 40-40' to respective supports secured to the hopper.
By means of a tierod 41, said levers 39-39' are interconnected at 42-42' so as to
obtain a self-centering movement, and one of said levers is connected to an oscillation
control member comprising, for example, an angle lever 43 fulcrumed at 40 and connected
at the opposite end at 44 to an actuating jack 45 and the slotted arm of which cooperates
with a pin 46 at the end of the lever 39. It is now apparent that the upward and downward
movements of the lever 43 will cause, respectively, the movements of the suction heads
36-36' away and towards each other.
[0025] The heads 36-36' are connected to a suction source through flexible hoses 47-47',
while they are connected through additional conduits 48-48' to a safety circuit which
controls the vacuum within said heads 36-36' as described below.
[0026] With reference also to Figure 10, it will be noted that mounted at the sides of the
head of said hopper there are mounted respective grippers 49-49' which are directed
downwards and such as to operate on the mouth of a sack that is inserted at the station
S1. Arranged between said grippers and the hopper are stationary forks 50-50', also
directed downwards and operating as explained below.
[0027] Upon the beginning of each working cycle, the grippers 49-49' are opened and the
suction heads are spaced away and disactivated, as from Figure 5. It will be noted
in Figure 10 that at due time the grippers P1 will position at the station S2 a sack
Z coming from the station S1 and supported at the upper side portions thereof by said
grippers P1 in their lower position. At the station S2, said grippers P1 are raised
to bring the sack to a short distance from the mouth of the hopper, inserting it partially
in the forks 50-50'.
[0028] As appearing from the successione of Figures 11 and 12, the suction heads 36-36'
are activated and moved towards each other to grip the sack at opposite side portions
of its mouth (see also Figure 6), after which the grippers P1 will be opened and wait
for the completion of work of the grippers P2 to repeat with them the working cycle.
[0029] During the step in which the suction heads 36-36' seize a sack, if one or both heads
should not seize the corresponding portion of sack correctly, the irregularity is
detected by sensors which are connected to the conduits 48-48' and which will act
accordingly, for example, by controlling the heads to repeat the sack-seizing operation
and by stopping the machine if the irregularity should persist.
[0030] In Figures 13 and 7 it will be seen that in subsequent steps the suction heads 36-36'
are moved apart to open the mouth of the sack, while the portion of said mouth that
is not covered by the overlying outline of the hopper is kept closed due to the co-operation
with the forks 50-50'. This closed portion of the mouth of the sack will be acted
upon at due time by the stationary grippers 49-49' of the station S2, while the mouth
of the hopper will be opened, with the valve-like doors 35-35' pressing the interposed
portions of the mouth of the sack against the suction heads 36-36' (see also Figure
8). The sack is thus firmly seized and suitably arranged for being filled at the station
S2.
[0031] While the sack is being filled, the grippers P1 are returned to the station S1 and
the grippers P2 are positioned at the station S2 in their opened and approached condition
(Figure 14). At due time, the grippers P2 will close and grip the sack at side upper
portions that are not engaged by the stationary grippers 49-49' which will be opened
when the hopper 34 is closed (see Figure 15).
[0032] In the successive step, the grippers P2 are lowered to withdraw the sack from the
filling station S2 while the suction heads 36-36' have been neutralized. As shown
in Figure 16, while the grippers P1 insert a new sack Z to be filled into the station
S2, the grippers P2 transfer the filled sack Z from the station S2 to the sealing
station S3, and at due time they will be moved away from each other by the action
of the means described with reference to Figure 4, to stretch the mouth of the sack
and nearly close it, so as to ensure a correct insertion thereof into the sealing
unit at the station S3.
[0033] It will be noted in Figure 9 that the grippers 49-49' at the station S2, preferably,
are provided at their jaws with a shearing tip 51 and a cavity 52 in line with said
tip, to partially shear at 53 the pinched flaps of the mouth of a sack, without removing
any material therefrom, to obtain a fastening point for said flaps, which will be
thus more suitably prepared for insertion into the final station S3.
[0034] With reference to Figures 8 and 14, it will be noted, finally, that in order to control
any escape of air and powder from a sack while being filled at S2, the outer side
portions of the door 35 at the hopper mouth may be provided with suction tubes 54-54'
connected to a suction source, which will be introduced into the open regions of the
mouth of a sack to subject the latter to a suitable de-pressurization.
[0035] In Figure 3 it can be seen that the station S3 comprises a pair of opposite sealers
55-55' which are mounted together with a pair of underlying opposite spring-loaded
pressure bars 56-56', on a conventional structure having a self-centering action,
shown diagrammatically at 57. On completion of the sealing, the sealers 55-55' are
retracted and the sack will be further supported temporarily by the pressure bars
56-56', which are hollow, perforated and connected to a source (not shown) feeding
cool air to the opposite faces of the sealed region so as to cool it. On completion
of the cooling step, also the pressure bars 56-56' are opened so that the filled and
sealed sack, no longer supported by the grippers P2, which have released it to effect
a new working cycle, is discharged by the conveyor 13.
[0036] It is to be understood that the description relates to a preferred embodiment of
the invention and that many changes and modifications, especially of constructional
nature, may be made thereto within the scope of the claims. Said changes and modifications
may relate, for example, to the fact that the two pairs of connecting rods 16-16'
may be made independent in their oscillating and up- ward/downward movements, whereby
the insertion of an empty sack into the station S2 and the filling of said sack may
avail of a longer time than the sack-transfer step from the station S2 to the final
sealing station S3, with the obvious advantages resulting from this condition.
1. A sack filling machine comprising a plurality of working stations (S1, S2, S3)
sequentially arranged with a suitable distance after one another along a straight
path and being designed to form a sack of thermoplastic material, to open, fill and
seal said sack by heat sealing and cooling the seal, said machine also including a
plurality of pairs of grippers (P1, P2) designed to transfer each single sack (Z)
from a station to the successive station, and a conveyor (13) that supports the sack
during the filling step, during the closing and in the going out of the machine,
characterized in that it includes two pairs of grippers (P1, P2) for transferring
the sacks among three successive working stations (S1,S2,S3), each said pair of gripper
being mounted on a cradle member (14, 14') arranged at the respective side of the
machine and articulated by its ends (15, 15') to pairs of parallel connecting rods
(16, 16') directed upwardly and pivotably supported at their upper ends by the frame
of the machine, the said cradle members (14, 14') being operatively connected by means
of a respective tierod (18) to driving means (19,20) which impart to said cradles
a longitudinal alternating movement equal to the distance between two subsequent working
stations (S1, S2, S3), so that each sack (Z) is transferred by the first pair of gripper
from the first working station (S1) to the second intermediate working station (S2),
at which the sack is opened and filled, and then by the second pair of grippers from
the said second intermediate working station (S2) to the third and final working station
(S3) where sealing means close the sack by heat-sealing and subsequent cooling of
the seal.
2. A sack filling machine according to the previous claims, characterized in that
means are provided for lifting and lowering the grippers (P1, P2) in correct time
relationship with the swinging movement of the cradles (14,14'), for inserting and
withdrawing the mouth of the sack resplectively into and from the working station
concerned.
3. A machine according to the claim 1, characterized in that the connecting rods (16,
16') which support the cradles (14,14') and the grippers (P1,P2) for handling the
sacks, have their upper ends which are swingably mounted onto lifting and lowering
means (17,22,23-17,22,23') which are operated in time relationship with the motion
of the same connecting rods, so that the said grippers (P1,P2) are moved up and down
as it is necessary.
4. A machine according to claim 3, characterized in that the upper ends of the connecting
rods (16, 16') are carried by excentric shafts (22,23,17-23',17') synchronized with
each other by a rigid drive (24) and linked, by a further rigid drive, to a driving
unit actuated in correct time relationship with the driving unit (21) which drives
the tierods (18) imparting to the cradles (14, 14') the longitudinal alternating movement
(L).
5. A machine according to any one of the previous claims, characterized in that the
grippers mounted on the osillating cradles (14-14') are actuated in a self-centering
pneumatic manner and are arranged horizontally to act on opposite side top portions
of a sack.
6. A machine according to any one of the previous claims, characterized in that the
cradles (14, 14') comprise an intermediate portion (114) which is pivoted at its ends
on vertical axes (26-26') and the connecting rods (16) that are near to the grippers
seizing a filled sack are mounted on the respective oscillating and raising/lowering
eccentric shaft (22) with interposed axially sliding means (27) and are controlled
by displacing means (31-31') wich under command move them towards and away from each
other to give said grippers (P2) the required movement to seize an opened sack at
the filling station (S2) and then to stretch the mouth of said sack during the transfer
towards the final sealing station (S3), in order to close said mouth which is thus
disposed correctly between the operating components of the said final station.
7. A machine according to claim 6, characterized in that intermediately of the eccentric
shaft (22) supporting the connecting rods (16) for the grippers (P2) for handling
a filled sack there is mounted in a rotable but axially-locked manner a member (28)
which carries the intermediate portion of a rod (29) which is parallel to said shaft
and which slides within bushes (30) which are secured to the end bushes (27) of said
connecting rods, in order to synchronize the latter in their oscillatory movement,
said member (28) having secured thereto fluid-operated jasks (31-31') for moving said
connecting rods towards and away from each other and having secured thereto means
(32-32'-132-132'-33-33') for controlling the stroke of said jacks.
8. A machine according to any one of the preceding claims characterized in that said
grippers (P1-P2) are mounted on respective pairs of oscillating connecting rods (16-16'),
suitable constructed as an articulated parallelogram to maintain said grippers in
a horizontal position, means being provided whereby said pairs of connecting rods
are actuated independently of each other so that the sack has a longer dwell period
at the opening-filling station (S2).
9. A machine according to any of the previous claims characterized in that the first
working station (S1) comprises means (12) for feeding a tube (F) of thermoplastic
material between a pair of opposite heat sealers (1) mounted on carrier assemblies
(3-4) which move with a self-centering movement to cause said sealers to move toward
and away from each other and having arranged thereon, below said sealers, means (2)
for cutting the sack-forming tube (F) transversely, said assemblies having mounted
thereon, at their top and bottom, pairs of pressure bars (9-10) acting on the tube
which is iserted cyclically into the station at intervals of pre-established length,
at least one pair of said pressure bars having secured longitudinally thereon air-dispensing
bars (11-11') to cool the seal effected by the sealers, the actuation of said self-centering
mechanisms being effected, for example, by means of connecting rods and cranks (6)
keyed on a shaft which is moved by means of a crank (7) driven by fluid-operated jacks
(8).
10. A machine according to any of the previous claims characterized in that the final
station (S3) comprises a pair of opposite sealers (55-55') mounted on a self-centering
carrier assembly (57) having also mounted theron, below said sealers, pressure bars
(56-56') provided with means which, under command, dispense cool air, further means
being provided whereby the opening movement of said mechanism will occur in two steps,
with a suitable dwell period in the position when the sealers (55-55') are spaced
from each other and the filled sack is retained by the lower pressure bars (56-56')
which blow cooling air.
11. A machine according to any of the previous claims, characterized in that the second
intermediate sack filling station (S2) comprises:
- a hopper (34, 35) for feeding the product into the opened sack (Z);
- suction tubes (54, 54') associated to the outlet of said hopper, to suck air and
powder from the sack being filled;
- suction heads (36, 36') acting to open the mouth of the sack;
- fork members (50, 50') for delimiting the portion of the mouth of the sack to be
opened by the said suction heads (36, 36') and for leaving in closed condition the
end portions of the said mouth of the sack;
- a pair of downwardly directed grippers (49, 49') arranged sidewise of the said hopper
(34,35) and of the said fork members (50, 50') to grip the end portions of the mouth
of the sack in order to support it during the filling step.
1. Eine Beutelfüllmaschine, bestehend aus mehreren Arbeitsstationen (S1,S2,S3), die
in angemessenem Abstand hintereinander entlang einer schmalen Straße angeordnet sind
und dazu dienen, einen Beutel aus thermoplastischem Material zu bilden, diesen zu
öffnen, zu füllen, und durch Wärmeschweißen und Abkühlen der Schweißnaht zu versiegeln,
wobei die genannte Maschine außerdem umfaßt: mehrere Greiferpaare (P1,P2), die jeden
einzelnen Beutel (Z) von einer Station zur nächsten befördern, sowie ein Förderband
(13) auf dem der Beutel beim Abfüllen, Schließen und Auslaufen aus der Maschine steht;
dadurch gekennzeichnet, daß zur Maschine zwei Greiferpaare (P1,P2) für den Transfer
der Beutel zwischen den drei aufeinanderfolgenden Arbeitsstationen (S1,S2,S3) gehören,
die jeweils auf einem Schwingelement (14,14') montiert sind, von denen je eines auf
den beiden Maschinenseiten angebracht ist. Die Schwingelemente sind an ihren Enden
(15,15') gelenkig mit Paaren paralleler Verbindungsstangen (16,16') verbunden, die
nach oben gerichtet sind und an ihrem oberen Ende drehbar auf dem Maschinenrahmen
gelagert sind. Die genannten Schwingelemente (14,14') sind über eine entsprechende
Zugstange (18) funktionell mit Antriebsvorrichtungen (19,20) verbunden, die den Schwingelementen
eine alternierende Längsbewegung erteilen, die gleich dem Abstand zwischen zwei aufeinanderfolgenden
Arbeitsstationen (S1,S2,S3) ist, so daß jeder Beutel (Z) durch das erste Greiferpaar
von der ersten Arbeitsstation (S1) zu der zweiten, mittleren Arbeitsstation (S2) befördert
wird, wo der Beutel geöffnet und gefüllt wird, und anschließend durch das zweite Greiferpaar
von der genannten zweiten Station (S2) zu der dritten und letzten Station (S3) befördert
und dort von Siegelvorrichtungen durch Wärmeschweißen und anschließender Abkühlung
der Schweißnaht verschlossen wird.
2. Beutelfüllmaschine gemäß obenstehenden Ansprüchen, dadurch gekennzeichnet, daß
Vorrichtungen vorgesehen sind, die zum Heben und Senken der Greifer (P1,P2) im korrekten
zeitlichen Verhältnis zur Schwingbewegung der Schwingelemente (14,14') dienen, um
die Beutelöffnung jeweils in die betreffende Arbeitsstation einzuführen bzw. aus ihr
herauszunehmen.
3. Maschine gemäß Anspruch 1, dadurch gekennzeichnet, daß die Verbindungsstangen (16,16'),
an denen die Schwingelemente (14,14') und Greifer (P1, P2) zur Beutelhandhabung angebracht
sind, mit ihren oberen Enden drehbar auf eine Hebe- und Senkvorrichtung (17,22,23-17',22',23')
montiert sind, die im zeitlichen Verhältnis zur Bewegung der Verbindungsstangen selbst
betätigt wird, so daß die genannten Greifer (P1,P2) je nach Bedarf nach oben und unten
bewegt werden.
4. Maschine gemäß Anspruch 3, dadurch gekennzeichnet, daß die oberen Enden der Verbindungsstangen
(16,16') auf exzentrischen Wellen gelagert sind (22,23,17-22',23'17'), die über einen
starren Antrieb (24) untereinander synchronisiert sind und durch einen weiteren starren
Antrieb mit einer Antriebseinheit verbunden sind, die im zeitlich korrekten Verhältnis
zu der, Antriebseinheit (21) betätigt wird, welche die Zugstangen (18) antreibt, die
die Schwingelemente (14,14') in die alternierende Längsbewegung (L) versetzen.
5. Maschine gemäß einem der obenstehenden Ansprüche, dadurch gekennzeichnet, daß die
auf den schwingenden Teilen (14,14') montierten Greifer selbstzentrierend pneumatisch
betätigt werden und waagerecht angeordnet sind, um an den gegenüberliegenden oberen
Beutelenden anzugreifen.
6. Maschine gemäß einem der obenstehenden Ansprüche, dadurch gekennzeichnet, daß zu
den Schwingelementen (14,14') ein Mittelteil (114) gehört, der an seinen Enden drehend
auf Senkrechtachsen (26,26') gelagert ist und daß die Verbindungsstangen (16), die
sich nahe an den einen gefüllten Beutel haltenden Greifern befinden, mit dazwischenliegenden
axialen Gleitvorrichtungen (27) auf entsprechende schwingende und sich hebende/senkende
exzentrische Wellen (22) montiert sind, und daß sie durch Versetzungseinrichtungen
(31, 31') gesteuert werden, die sie nach Befehl aufeinander zu bzw. voneinander weg
bewegen. Dadurch wird den Greifern (P2) die erforderliche Bewegung erteilt, um einen
geöffneten Beutel an der Abfüllstation (S2) zu ergreifen und anschließend die Beutelöffnung
während des Weitertransports zur letzten Station (S3) so zu dehnen, daß die Öffnung
geschlossen und somit korrekt zwischen den Arbeitsteilen der genannten letzten Station
plaziert wird.
7. Maschine gemäß Anspruch 6, dadurch gekennzeichnet, daß in der Mitte der exzentrischen
Welle (22), an der die Verbindungsstangen (16) für die Greifer (P2) zur Handhabung
des gefüllten Beutels befestigt sind, drehbar aber in Achsrichtung unbeweglich ein
Element (28) montiert ist, das den Mittelteil einer Stange (29) trägt, die parallel
zur genannten Welle ist und in Buchsen (30) gleitet, die an den Endbuchsen (27) der
genannten Verbindungsstangen festgemacht sind, so daß diese in ihrer Schwingbewegung
synchronisiert werden. An dem genannten Element (28) sind hydraulische Winden (31-31')
befestigt, die dazu dienen, die Verbindungsstangen aufeinander zu und voneinander
weg zu bewegen. Daran befestigt sind Vorrichtungen (32-32'-132-132'-33-33') zur Kontrolle
des Windenhubs.
8. Maschine gemäß einem der obenstehenden Ansprüche, dadurch gekennzeichnet, daß die
Greifer (P1-P2) auf entsprechenden Paaren schwingender Verbindungsstangen (16-16')
montiert sind, die zweckgemäß als gegliedertes Parallelogramm konstruiert sind, um
die genannten Greifer in waagerechter Position zu halten, wobei Einrichtungen vorgesehen
sind, mit welchen die genannten Verbindungsstangenpaare unabhängig voneinander betätigt
werden, so daß der Beutel in der Öffnungs-und Füllstation (S2) eine längere Haltezeit
hat.
9. Maschine gemäß einem der obenstehenden Ansprüche, dadurch gekennzeichnet, daß die
erste Arbeitsstation (S1) eine Vorrichtung (12) aufweist, die für die Zufuhr eines
Schlauchs (F) aus thermoplastischem Material zwischen einem Paar gegenüberliegender
Wärmesiegelvorrichtungen (1) dient, welche auf Trägergruppen (3-4) montiert sind,
die sich selbstzentrierend bewegen und dadurch die Siegelvorrichtungen aufeinander
zu und voneinander weg bewegen lassen. Unterhalb der genannten Siegelvorrichtungen
sind außerdem Vorrichtungen zum Abschneiden des beutelbildenden Schlauches (F) in
Querrichtung angebracht, sowie am oberen und unteren Ende der Trägergruppe Druckstäbepaare
(9-10), die gegen den Schlauch drücken, der zyklisch, nach vorgewählten Längenintervallen,
in die Station eingeführt wird. Auf mindestens einem der Druckstäbepaare sind in Längsrichtung
Luftgebläsestäbe (11-11') angebracht, die zur Abkühlung der von der Siegelvorrichtung
gefertigten Schweißnaht dienen. Die Betätigung dieser selbstzentrierenden Mechanismen
kann zum Beispiel über Verbindungsstangen und Kurbelwellen (6) erfolgen, die auf eine
Spindel gekeilt sind, die durch eine von hydraulischen Winden (8) angetriebene Kurbelwelle
bewegt wird.
10. Maschine gemäß einem der obenstehenden Ansprüche, dadurch gekennzeichnet, daß
die letzte Station (S3) ein Paar gegenüberliegende Siegelvorrichtungen (55-55') umfaßt,
die auf einer selbstzentrierenden Trägergruppe (57) montiert sind, wobei unterhalb
der genannten Siegelvorrichtungen Druckstäbe (56-56') angebracht sind. Diese sind
mit Vorrichtungen ausgestattet, die bei Betätigung Kaltluft abgegeben. Eine weitere
Vorrichtung ist vorgesehen, wobei der Öffnungsvorgang des genannten Mechanismus in
zwei Schritten erfolgt, mit einer angemessenen Haltezeit, wenn die Siegelvorrichtungen
(55-55') voneinander entfernt sind und der gefüllte Beutel durch die unteren Druckstäbe
(56-56') festgehalten wird, aus denen Kaltluft geblasen wird.
11. Maschine gemäß einem der obenstehenden Ansprüche, dadurch gekennzeichnet, daß
die zweite und mittlere Abfüllstation (S2) umfaßt:
- einen Trichter (34,35) zum Einfüllen des Produkts in den geöffneten Beutel (Z);
- Saugrohre (54,54') die mit der Auslaßöffnung des genannten Trichters verbunden sind
und dazu dienen, Luft und Staub aus dem Beutel abzusaugen, der gerade gefüllt wird;
- Saugköpfe (36,36') zur Öffnung der Beutelöffnung;
- gabelförmige Teile (50,50'), die dazu dienen, den von den Saugköpfen (36,36') zu
öffnenden Abschnitt der Beutelöffnung abzugrenzen und die Endabschnitte der genannten
Beutelöffnung geschlossen zu halten;
- ein Paar nach unten gerichtete Greifer (49,49'), die seitlich des Trichters (34,35)
und der genannten gabelförmigen Teile (50,50') angeordnet sind und dazu dienen, die
Endabschnitte der Beutelöffnung zu ergreifen und während des Abfüllvorgangs festzuhalten.
1. Une ensacheuse composée d'un ensemble de stations de travail (S1, S2, S3) disposées
en ligne droite en séquence et espacées de la façon appropriée les unes des autres
et destinée à former un sachet en matière thermoplastique, à ouvrir, remplir et fermer
ledit sachet en le fermant à chaud et en refroidissant la soudure, ladite machine
comprenant également un ensemble de paires de dispositifs de préhension (P1, P2) destinés
à amener chacun des sachets (Z) d'une station à la station suivante, et un convoyeur
(13), sur lequel le sachet se trouve durant la phase de remplissage, durant la fermeture
et durant la sortie de la machine, caractérisée en ce que elle comprend deux paires
de dispositifs de préhension (P1, P2) pour le transfert des sachets dans trois stations
de travail successives (S1, S2, S3), chacune des dites paires de dispositifs de préhension
étant montée sur un support (14, 14') situé sur le côté respectif de la machine et
articulé à ses extrémités (15, 15') à des paires de tiges de raccordement parallèles
(16, 16') orientés vers le haut et pivotant à leurs extrémités supérieures sur le
châssis de la machine, lesdits supports (14, 14') étant relié au moyen d'un tirant
(18) au dispositif d'entraînement (19, 20) qui communique auxdits supports à un mouvement
alternatif longitudinal égal à la distance entre deux stations de travail successives
(S1, S3, S3), si bien que chaque sachet (Z) est transféré par la première paire de
dispositifs de préhension de la première station de travail (S1) à la deuxième station
de travail intermédiaire (S2), où le sachet est ouvert et rempli, puis par la deuxième
paire de dispositifs de préhension de ladite deuxième station de travail intermédiaire
(S2) à la troisième et dernière station de travail (S3), où le dispositif de fermeture
ferme le sachet à chaud puis refroidit la soudure.
2. Une machine de remplissage selon les revendications ci-dessus, caractérisée en
ce qu'elle est dotée d'un système
permettant de soulever et d'abaisser les dispositifs de préhension (P1, P2) en phase
avec les mouvements de balancement des supports (14, 14'), de façon à introduire et
à enlever l'ouverture du sachet respectivement dans et de la station de travail concernée.
3. Une machine selon la revendication 1, caractérisée en ce que les tiges de raccordement
(16, 16') sur lesquelles reposent les supports (14, 14') et les dispositifs de préhension
(P1, P2) destinés à la manipulation des sachets, ont leurs extrémités supérieures
montés sur des dispositifs de soulèvement et d'abaissement (17, 2, 23-17, 22, 23'),
en phase avec le mouvement desdites tiges de raccordement, si bien que les dispositifs
de préhension (P1, P2) sont soulevés ou abaissés selon les nécessités.
4. Une machine selon la revendication 3, caractérisée en ce que les extrémités supérieures
des tiges de raccordement (16, 16') sont entraînés par des arbres excentriques (22,
23, 17, 23', 17') synchronisés par un arbre de transmission rigide (24) et fixés,
par un autre arbre de transmission rigide, à une unité de transmission actionnée en
phase avec l'unité de transmission (21) qui entraîne les tirants (18), communiquant
aux supports (14, 14') le mouvement alterné longitudinal (L).
5. Une machine selon les revendications ci-dessus, caractérisée en ce que les dispositifs
de préhension montés sur les supports oscillants (14, 14') sont actionnés par un dispositif
pneumatique auto-centreur et sont disposés horizontalement pour agir sur les parties
supérieures de la face opposée du sachet.
6. Une machine selon les revendications ci-dessus, caractérisée en ce que les supports
(14, 14') comprennent une partie intermédiaire (114) qui pivote à ses extrémités sur
des axes (26-26') et que les tiges de raccordement (16) qui sont près des dispositifs
de préhension du sachet remplie sont montées sur un arbre excentrique oscillant et
doté d'un mouvement de soulèvement et d'abaissement (22) avec un dispositif de coulissement
axial interposé (27) et sont contrôlées par des dispositifs de déplacement (31-31')
qui, sur commande, les rapprochent ou les éloignent l'une de l'autre pour donner auxdits
dispositifs de préhension (P2) le mouvement requis pour saisir un sachet ouvert sur
la station de remplissage (S2), puis pour tendre l'ouverture dudit sachet durant le
transfert vers la station de fermeture finale (S3), de façon à fermer ladite ouverture
qui est ainsi disposée correctement à l'intérieur de ladite station finale.
7. Une machine, selon la revendication 6, caractérisée en ce que, au milieu de l'arbre
excentrique (22) qui supporte les éléments de raccordement (16) des dispositifs de
préhension (P2) destinés à manipuler le sachet, est monté de façon rotative mais axialement
bloquée un élément (28) supportant la partie intermédiaire d'une tige (29) parallèle
audit arbre et coulisse à l'intérieur de bagues (30) fixées aux bagues de l'extrémité
(27) desdites tiges de raccordement, de façon à synchroniser celles-ci dans leur mouvement
oscillatoire, ledit élément (28) étant doté de vérins hydrauliques (31-31') permettant
de rapprocher et d'éloigner les tiges de raccordement l'une de l'autre et de dispositifs
(32-32' - 132-132' - 33-33') destinés à contrôler le mouvement desdits vérins.
8. Une machine selon les revendications ci-dessus, caractérisée en ce que lesdits
dispositifs de préhension (P1-P2) sont montés sur des paires de tiges de raccordement
oscillantes (16-16'), formant un parallélogramme articulé de façon à maintenir lesdits
dispositifs de préhension en position horizontale, un dispositif permettant d'actionner
lesdites paires de tiges de raccordement indépendamment l'une de l'autre, de façon
à ce que le sachet ait un temps de stationnement plus long à la station d'ouverturefermeture
(S2).
9. Une machine, selon les revendications ci-dessus, caractérisée en ce que la première
station de travail (S1) est dotée d'un dispositif (12) pour le remplissage d'un tube
(F) de matière thermoplastique entre une paire de dispositifs de fermeture à chaud
(1) montés sur des blocs d'entraînement (3-4) se déplaçant selon un mouvement auto-centreur
de façon à ce que lesdits dispositifs de fermeture à chaud se rapprochent et s'éloignent
l'un de l'autre, et, au-dessus desdits dispositifs de fermeture, un dispositif (2)
découpant transversalement le sachet formé par le tube (F), ledits blocs étant dotés
à leur sommet et à leur base de paires de barres de pression (9-10) agissant sur le
tube qui est introduit de façon cyclique dans la station, les barres de pression présentant
des barres de distribution d'air (11-11') disposées longitudinalement destinées à
refroidir la soudure effectuée par les dispositifs de fermeture à chaud, l'actionnement
desdits mécanismes auto-centreurs étant effectué, par exemple, au moyen de tiges et
de manivelles (6) de raccordement, fixées sur un arbre qui est mû au moyen d'une manivelle
(7) entraînée par des vérins hydrauliques (8).
10. Une machine, selon les revendications précédentes, caractérisée en ce que la station
finale (S3) comprend une paire de dispositifs de fermeture à chaud (55-55') montés
sur un bloc de transport (57) doté également, au-dessous desdits dispositifs de fermeture
à chaud, de barres de pression (56-56') équipées d'un dispositif qui, sur commande,
distribue de l'ai + r froid, un autre dispositif permettant au mouvement d'ouverture
de ce mécanisme de se faire en deux temps, avec un temps de stationnement approprié
dans la position qui voit les dispositifs de fermeture à chaud (55-55') espacés l'un
de l'autre et le sachet rempli retenu par les barres de pression inférieures (56-56')
qui soúfflent de l'air de refroidissement.
11. Une machine, selon les revendications précédentes, caractérisée en ce que la deuxième
station intermédiaire de remplissage des sachets (S2) comprend :
- une trémie (34, 35) pour l'introduction du produit dans le sachet ouvert (Z);
- des tubes d'aspiration (54, 54') associées à la sortie de ladite trémie, pour aspirer
l'air et la poussière du sachet à remplir;
- des têtes d'aspiration (36, 36') servant à ouvrir l'ouverture du sachet;
- des fourches (59, 50') servant à délimiter la partie de l'ouverture du sachet devant
être ouverte par lesdites têtes d'aspiration (36, 36') et à laisser en position fermée
les extrémités de ladite ouverture du sachet;
- une paire de dispositifs de préhension orientés vers le bas (49, 49') disposés sur
le côté de ladite trémie (34, 35) et desdites fourches (50, 50') servant à prendre
les extrémités de l'ouverture du sachet de façon à le tenir durant la phase de remplissage.