FIELD OF THE INVENTION AND RELATED ART STATEMENT
[0001] The present invention relates to a scroll type fluid machinery used as a compressor,
an expansion machinery and the like.
[0002] A radius of revolution variable mechanism for varying a radius of revolution in a
solar motion of a revolving scroll automatically in accordance with the variation
in gas pressure and a centrifugal force applied to the revolving scroll of a scroll
type compressor has been disclosed in Japanese Patent Provisional Publication No.
59-120794 (No. 120794/1984).
[0003] In this mechanism, an oscillating bearing 03 is fitted into a slide hole 02 bored
on an upper end surface of a rotary shaft 01 so as to be slidable in a longitudinal
direction but unable to rotate on its axis, and a pin 05 projecting downward from
a central part of an underside of an end plate 04a of a revolving scroll 04 is inserted
into this oscillating bearing 03 so as to be able to rotate relatively as shown in
Fig. 5 and Fig. 6.
[0004] In Fig. 5 and Fig. 6, a spiral wrap 06b set up on an inner surface of an end plate
06a of a stationary scroll 06 is engaged mutually with a spiral wrap 04b set up on
an inner surface of the end plate 04a of the revolving scroll 04 so as to delimit
a compression chamber 07. A numeral 08 denotes a frame, 09 denotes a thrust bearing
for supporting thrust acting on the revolving scroll 04, 010 denotes a bearing for
supporting the upper end of the rotary shaft 01, 0
1 denotes a shaft center of a rotary shaft 01, 0
2 denotes a center of a pin 05, r denotes eccentricity between 0
1 and 0
2, and a denotes an inclination of a slide hole 02 with respect to the direction of
eccentricity.
[0005] When the rotary shaft 01 is driven to rotate by a motor and the like not shown, the
rotation is transmitted to the revolving scroll 04 through the slide hole 02, the
oscillating bearing 03 and the pin 05. The revolving scroll 04 revolves in a solar
motion while making its circular orbit with eccentricity r as a radius in a state
that the rotation on its axis is checked by a mechanism for checking the rotation
on its axis not shown. As a result, as a gas is suctioned into a compression chamber
07 and moves toward the center of the spiral while the compression chamber 07 is reducing
the volume thereof, the gas is compressed gradually and reaches a central chamber
012, and is discharged therefrom through a discharge port 011.
[0006] A centrifugal force Fc is applied in an eccentric direction to the revolving scroll
04 by the revolution in a solar motion of the revolving scroll 04, and a gas force
Fg acts in a direction which meets at right angles with the centrifugal force Fc by
the gas pressure in the compression chamber 07. A composite force F of these centrifugal
force Fc and gas force Fg is applied to the center 0
2 of the pin 05.
[0007] Here, the centrifugal force Fc is expressed by the following expression (1):

where, W is the weight of the revolving scroll,
r is a radius of revolution in a solar motion of the revolving scroll,
w is a revolving angular velocity of the revolving scroll,
g is acceleration of gravity.
[0008] The composite force F is expressed by the following expression (2):
[0009] 
An angle 0 between the direction of the composite force F and the eccentric direction
is expressed by the following expression (3):
[0010] 
[0011] When the composite force F is applied to the oscillating bearing 03 through the pin
05, the oscillating bearing 03 slides in the slide hole 02 along the longitudinal
direction thereof by means of a component of force F' in the longitudinal direction
of the slide hole 02 of the composite force F in the direction that the radius of
revolution r in a solar motion increases, and the wrap 04b of the revolving scroll
04 comes in contact with the wrap 06b of the stationary scroll 06 by means of a contact
pressure F".
[0012] Besides, the component of force F' of the composite force F is expressed by the following
expression (4):

[0013] The contact pressure F" is expressed by the following expression (5):

[0014] In above-mentioned conventional scroll type compressor, the centrifugal force Fc
acting on the revolving scroll 04 becomes larger in accordance with increase of revolving
angular velocity", of the revolving scroll 04 as it is apparent from the expression
(1). Then, when the centrifugal force Fc becomes larger, the angle 0 becomes smaller
as it is apparent from the expression (3). Accordingly, the component of force F'
and the contact pressure F" become larger as it is apparent from the expressions (4)
and (5).
[0015] Since the contact pressure F" becomes larger in proportion to a square of the revolving
angular velocity there has been a problem that the contact pressure F" becomes excessive
at the time of high speed rotation of the rotary shaft 01, thus increasing wear and
noise of the wraps 04b and 06b.
OBJECT AND SUMMARY OF THE INVENTION
[0016] It is an object of the present invention which has been made in view of such points
to provide a scroll type fluid machinery which solves above-mentioned problems.
[0017] It is another object of the present invention to provide a scroll type fluid machinery
in which above-mentioned fluid machinery is improved further.
[0018] In order to achieve above-described objects, the gist of the present invention is
as described in the following items (1) and (2), as follows.
(1) A scroll type fluid machinery in which a stationary scroll and a revolving scroll
in which spiral wraps are set up at end plates, respectively, are engaged with each
other, a drive bushing is fitted rotatably into a boss projected at the central part
of the outer surface of the end plate of the revolving scroll, and a drive pin projecting
from the rotary shaft is fitted slidably into a slide hole bored in the drive bushing,
characterized in that a counter weight which generates a centrifugal force having
an opposite direction to a centrifugal force acting on the revolving scroll at the
time of revolving motion in a solar motion thereof is provided on the drive bushing.
Above-described construction being provided in the present invention, the counter
weight generates a centrifugal force having an opposite direction to a centrifugal
force acting on the revolving scroll at the time of revolving motion in a solar motion
thereof. Thus, it is possible to prevent the contact pressure between the wrap of
the revolving scroll and the wrap of the stationary scroll from becoming excessive
notwithstanding high speed rotation of the rotary shaft.
(2) A scroll type fluid machinery in which a stationary scroll and a revolving scroll
in which spiral wraps are set up at end plates, respectively, are engaged with each
other, a drive bushing is fitted rotatably into a boss projected at the central part
of the outer surface of the end plate of the revolving scroll, and a drive pin projecting
from the rotary shaft is fitted slidably into a slide hole bored in the drive bushing,
characterized in that a balance weight for balancing dynamic unbalance caused by revolving
motion in a solar motion of the revolving scroll is provided on the drive bushing,
and an axial position of the center of gravity of the balance weight is made to accord
with the axial center of the drive bushing substantially. Above-described construction
being provided in the present invention, it is possible to prevent the contact pressure
between the wrap of the revolving scroll and the wrap of the stationary scroll from
becoming excessive by means of the action of the balance weight, and the moment inclined
rotation of the drive bushing based on the centrifugal force working on the balance
weight disappears or diminishes, thus suppressing inclined rotation of the drive bushing.
BRIEF DESCRIPTION OF THE DRAWINGS
[0019]
Fig. 1 and Fig. 2 show a first embodiment of the present invention, wherein Fig. 1
is a longitudinal sectional view of a principal part and Fig. 2 is a cross-sectional
view taken along a line II-II in Fig. 1.
Fig. 3 and Fig. 4 show a second embodiment of the present invention, wherein Fig.
3 is a longitudinal sectional view of a principal part and Fig. 4 is a front view
in a state that the revolving scroll is removed.
Fig. 5 and Fig. 6 show an example of a conventional scroll type compressor, wherein
Fig. 5 is a partial longitudinal sectional view and Fig. 6 is a cross-sectional view
taken along a line VI-VI in Fig. 5.
DETAILED DESCRIPTION OF PREFERRED EMBODIMENTS
[0020] Preferred embodiments of the present invention will be described in detail illustratively
with reference to the drawings.
[0021] The first embodiment:
Fig. 1 and Fig. 2 show first embodiment of the present invention.
[0022] In Fig. 1 and Fig. 2, a stationary scroll 1 consists of an end plate 1 a and a spiral
wrap 1 b set up on the inner surface thereof. A revolving scroll 2 consists of an
end plate 2a and a spiral wrap 2b set up on the inner surface thereof. These stationary
scroll 1 and the revolving scroll 2 are made eccentric from each other by the radius
r of revolution in a solar motion and engaged with each other as shown in the figures
while shifting the angle by 180°, thereby to delimit a plurality of compression chambers
3 to form point symmetry with respect to the center of the spiral. A cylindrical boss
4 is projected at the central part of the outer surface of the end plate 2a of the
revolving scroll 2, and a drive bushing 5 is fitted rotatably into the boss 4 through
a bearing 6. A slide hole 7 is bored in the drive bushing 5, and a drive pin 9 projecting
from an end surface of a rotary shaft 8 with eccentricity by r from a shaft center
0
1 thereof is fitted into the slide hole 7. The section of the slide hole 7 is formed
into a notched circle obtained by notching a circle with a straight line which is
inclined in a particular direction as shown in Fig. 2. Further, the section of the
eccentric drive pin 9 is also formed into a notched circle having a diameter smaller
than that of above-mentioned notched circle and having a same configuration as the
notched circle. Thus, a straight line portion 9a of the drive pin 9 comes in contact
along a straight line portion 7a of the slide hole 7, and thus, the drive pin 9 may
slide therealong and move in all directions within a range of a clearance between
the inner peripheral surface of the slide hole 7 and the outer peripheral surface
of the pin 9.
[0023] Further, a counter weight 10 is attached fixedly to the drive bushing 5, and the
counter weight 10 generates a centrifugal force in a direction opposite to that of
a centrifugal force acting on the revolving scroll 2 at the time of revolution in
a solar motion thereof.
[0024] When the rotary shaft 8 is rotated, the driving force is transmitted to the drive
bushing 5 from the straight line portion 9a of the drive pin 9 through the straight
line portion 7a of the slide hole 7, and transmitted further to the revolving scroll
2 through the bearing 6 and the boss 4. Thus, the revolving scroll 2 revolves in a
solar motion while making a circular orbit with the eccentricity r as a radius and
with the shaft center 0
1 of the rotary shaft 8 as the center. Then, the gas taken into the compression chambers
3 is compressed gradually and reaches a central chamber 11 as the compression chambers
3 move toward the center of the spiral while reducing volumes thereof, and is discharged
therefrom through a discharge port 12.
[0025] Now, with the revolution in a motion of the revolving scroll 2, an unbalanced weight
consisting of the revolving scroll 2, the boss 4, the bearing 6 and the drive bushing
5 generates a centrifugal force toward the eccentric direction with respect to the
shaft center 0
1 of the rotary shaft 8 and the center 0
2 of the drive bushing 5, but a centrifugal force in a direction opposite to that of
above-mentioned centrifugal force is generated at the same time in the counter weight
10.
[0026] Thus, it is possible to make a force which presses the side surface of the spiral
wrap 2b of the revolving scroll 2 against the side surface of the spiral wrap 1 b
of the stationary scroll 1, viz., the contact pressure constant irrespective of the
number of rotation of the rotary shaft 8.
[0027] Thus, since a counter weight which generates a centrifugal force in a direction opposite
to that of the centrifugal force acting on the revolving scroll at the time of revolution
in a solar motion thereof is provided on the drive bushing, it is possible to prevent
the contact pressure between the wrap of the revolving scroll and the wrap of the
stationary scroll from becoming excessive even at the time of high speed rotation
of the rotary shaft.
[0028] As a result, abnormal wear of the wrap can be prevented. Therefore, it is possible
to prevent lowering of performance of a scroll type fluid machinery as well as to
extend the life thereof. The second embodiment:
In the scroll type fluid machinery shown in Fig. 1 of the above-described first embodiment,
the axial position of the center of gravity G of the balance weight 10 is located
at a lower part in an axial direction of the drive bushing 5, and the drive bushing
5 and the balance weight 10 are just placed so as to slide on the upper end surface
of the rotary shaft 8 and the eccentric drive pin 9 is just fitted into the slide
hole 7 slidably. Therefore, the balance weight 10 and the drive bushing 5 formed in
one body therewith are rotated inclining clockwise in Fig. 1 by the centrifugal force
F acting on the center of gravity of the balance weight 10 at the time of revolution
in a solar motion of the revolving scroll 2. As a result, there have been such problems
that offset working is produced on the rotary bearing 6 and the lower end surface
of the drive bushing 5 also works on the upper end face of the rotary shaft 8 in an
offset manner.
[0029] The present invention also provides a scroll type fluid machinery in which above-described
problems are solved.
[0030] Fig. 3 and Fig. 4 show a second embodiment of the present invention.
[0031] As shown in Fig. 3 and Fig. 4, the axial position of the center of gravity G of the
balance weight 10 is made to almost accord with the center in an axial direction of
the drive bushing 5 by increasing the thickness in a vertical direction of the balance
weight 10.
[0032] Other construction is almost similar to those shown in Fig. 1 and Fig. 2, and same
symbols are assigned to corresponding members.
[0033] At the time of revolution in a solar motion of the revolving scroll 2, the drive
bushing 5 and the balance weight 10 fixed thereto also revolves in a solar motion
with above-mentioned revolving motion, and a centrifugal force F acts on the balance
weight 10 at the center of gravity G. Since the axial position of the center of gravity
G is in accord with the center in an axial direction of the drive bushing 5 substantially,
however, the moment of inclined rotation of the drive bushing 5 based on the centrifugal
force F disappears or reduces remarkably.
[0034] In the present invention, the axial position of the center of gravity of the balance
weight is made to accord substantially with the axial center of the drive bushing
as described above. Thus, the moment of inclined rotation of the drive bushing based
on the centrifugal force acting on the balance weight disappears or reduces, thus
suppressing inclined rotation of the drive bushing.
[0035] As a result, it is possible to prevent offset working of a rotary bearing which supports
the drive bushing and offset working of the end surface of the drive bushing against
the end surface of the rotary shaft so as to prevent abnormal wear and damages caused
by above-mentioned offset working, thereby to improve reliability of a scroll type
fluid machinery.