[0001] The present invention relates to automatic rivet setting tools.
[0002] One of the major reasons why riveted assemblies are rejected is that a rivet has
not been adequately seated. This occurs when an operator, in his haste to improve
throughput, sets the rivet when he is retracting the rivet setting tool from the contact
surface.
[0003] It is accordingly an object of the present invention to guarantee intimate contact
with positive interface pressure between the rivet flange and the parts to be assembled
prior to upsetting the rivet.
[0004] Other objects and advantages of the present invention will become apparent from the
following portion of the specification and from the accompanying drawings, which illustrate,
in accordance with the mandate of the patent statutes, a presently preferred embodiment
of the invention.
[0005] Referring to the drawings:
[0006] The sole drawing is a schematic representation of an automatic rivet setting tool
made in accordance with the teachings of the present invention.
[0007] The rivet setting pulling head 10 of a rivet setting tool is secured to a support
bracket 12 which is vertically displaceable up and down a guide rod or rods 14. The
pulling head can be lowered to set or fasten a rivet 16 held in the nose 18 of the
pulling head to a workpiece 20. The pulling head is operated by a hydraulic/pneumatic
intensifier 22 which intensifies the pressure of air supplied from a conventional
source 24. This intensifier will operate whenever a first pneumatic solenoid valve
26 is operated.
[0008] The weight of the pulling head 10, handle assembly 11 and bracket 12 are counterbalanced
by a double acting cylinder 30 (or more than one) which is located between the support
bracket 12 and the machine base 32. Air under pressure is supplied from the source
24 through a precision pressure regulator 34 to the bottom of the cylinder 30 and
is adjuated to counterbalance the system. Failsafe operation is assured by use of
a normally closed, two way, spring return solenoid valve 36 which will close locking
the movement of the cylinder whenever power is lost or pressure switch 38 senses a
loss of pressure.
[0009] To assure that the rivet will be properly set a pair of proximity switches 40 operate
with an adjustable target 42 to signal the controller 44 when the pulling head is
at the fully down rivet setting position. As can be seen from the drawing the handle
46 of the handle assembly 11 used by the operator to pull the pulling head down to
the rivet setting position is spring 48 loaded. This spring is sufficiently strong
that during movement of the pulling head there is no movement of the handle relative
to the pulling head. To operate the rivet tool following the arrival of the pulling
head at the rivet setting position, the operotor must compress this spring causing
relative movement between the handle and the pulling head until the proximity switch
50 issues a signal to the controller. With all three proximity switch (40, 40, 50)
signals received by the controller the controllar will open the first pneumatic cylinder
26 to operate the pulling head and will simultaneously oparate a third pneumatic solenoid
52, which is normally positioned to exhaust the top of the cylinder, to supply air
at a desired pressure controlled by a second precision pressure regulator 54 to the
top of the cylinder to hold the rivet flange 36 against the workpiece 20. The controller
includes a timer which controls how long the pulling head is operated and the cylinder
holds the pulling head down. With the timing out of this timer, the second 36 and
third 52 solenoid valves return to closed position allowing the operator to raise
the rivet tool. The two proximity switches 40 also verify that the assembly contains
the proper numbar of pieceparts to be riveted together which would control the proper
location of the gulling head at the rivet setting position.
1. A rivet setting tool assembly comprising
a rivet setting pulling head including means for holding a rivet,
means for operating said pulling head to set a held rivet,
means for supporting a workpiece at a selected location,
means for mounting said rivet setting pulling head for movement from a remote location
to a riveting location whereat a rivet held in the pulling head engages the supported
workpiece, and
means for preventing actuation of said operating means except when said pulling
head is at said riveting location,
means for preventing the displacement of said pulling head from said riveting location
towards said remote location for a predetermined interval of time following the actuation
of said operating means to assure that the rivet will be properly set.
2. A rivet setting tool assembly according to claim 1 wherein said means for preventing
actuation of said operating means comprises
means for determining that said rivet setting pulling head with a rivet held therein
is against the workpiece.
3. A rivet setting tool assembly according to claim 2, wherein said means for preventing
actuation of said operating means further comprises handle means, and
means for supporting said handle means including
means for maintaining the handle at a selected location relative to said rivet
setting pulling head during displacement of said rivet setting pulling head and
means for permitting movement of said handle relative to said rivet setting pulling
head when said rivet setting pulling head holding a rivet is forced against the workpiece,
and
switch means operable by said handle when said handle has been displaced a selected
distance relative to said rivet setting pulling head.
4. A rivet setting tool assembly according to claim 1 wherein said displacement preventing
means comprises pneumatic cylinder means, means for operating said pneumatic cylinder
means and means for preventing the actuation of said pneumatic cylinder operating
means except when said pulling head is at said riveting location.
5. A rivet setting tool assembly comprising
a rivet setting pulling head including means for holding a rivet,
means for supporting a workpiece at a selected location,
means for mounting said rivet setting pulling head for movement from a remote location
to a riveting location whereat a rivet held in the pulling head engages the supported
workpiece, and
means for forcing said rivet setting pulling head with a rivet held therein against
the workpiece during the setting of the rivet.
6. A rivet setting tool assembly according to claim 1 wherein said forcing means comprises
means for determining that said rivet setting pulling head with a rivet held therein
is against the workpiece.
7. A rivet setting tool assembly according to claim 1, wherein said forcing means further
comprises handle means,
means for supporting said handle means including
means for maintaining the handle at a selected location relative to said rivet
setting pulling head during displacement of said rivet setting pulling head and
means for permitting movement of said handle relative to said rivet setting
pulling head when said rivet setting pulling head holding a rivet is forced against
the workpiece, and
switch means operable by said handle when said handle has been displaced a selected
distance relative to said rivet setting pulling head.
8. A rivet setting tool for setting a rivet in a workpiece comprising
a rivet setting pulling head including means for holding a rivet,
means for setting a rivet held by said pulling head,
hand grippable handle means,
means for supporting said handle means including
means for maintaining said handle at a selected location relative to said rivet
setting pulling head during displacement of said rivet setting pulling head and for
permitting movement of said handle relative to said rivet setting pulling head, when
said rivet pulling head holding a rivet, is held against the workpiece, and
switch means operable by said handle when said handle has been displaced a selected
distance relative to said rivet setting pulling head for actuating said setting means.