BACKGROUND OF THE INVENTION
[0001] This invention relates to a device for injecting liquids into a mixing tank, and
more particularly to a liquid injecting device suitable for injecting a plurality
of liquids into a mixing tanks in a photosensitive material manufacturing industry.
[0002] In a conventional method of injecting a plurality of liquids into one tank, liquid
injecting inlets are provided as many as the number of kinds of liquids to be injected.
That is, a number of liquid injecting inlets are provided above the tank, thus lowering
the working efficiency. Furthermore, this construction makes it rather difficult to
increase the number of liquid injecting inlets. The liquid injecting inlets thus provided
obstruct the cleaning of the tank.
SUMMARY OF THE INVENTION
[0003] Accordingly, an object of this invention is to eliminate the above-described difficulties
accompanying a conventional liquid injecting method.
[0004] More specifically, an object of the invention is to provide a device for injecting
a plurality of liquids into a tank in which the number of liquid injecting inlets
is minimized to inject a number of kinds of liquids can be injected into a tank, and
the tank can be washed for every batch or for every liquid.
[0005] The foregoing object and other objects of the invention have been achieved by the
provision of a device for injecting a plurality of liquids into a tank, which, according
to the invention, comprises: a liquid injecting nozzle inserted into the tank; and
a plurality of liquid injecting valves provided with pipe portions having a common
inner diameter and commonly connectable flanges, so that the pipe portions are connected
with each other to form an extended common pipe.
[0006] The device may further comprises: a cleaning water supplying valve connected to one
end of the liquid supplying common pipe to the other end of which the liquid injecting
nozzle is coupled; and a waste liquid outlet valve which is coupled to the liquid
supplying common pipe in place of the liquid injecting nozzle, when a liquid is to
be discharged from the device.
[0007] Since the cleaning water supplying valve provided with pipe portions having commonly
connectable flanges with the liquid injecting valve is connected to one end of the
liquid supplying common pipe the other end of which is coupled to the liquid injecting
nozzle, and a two-way valve is provided at the position between the liquid injecting
nozzle and the liquid supplying common pipe to discharge a waste liquid after washing
from a waste liquid outlet valve in place of the liquid injecting nozzle, the device
can be washed for every batch or for finishing supplying every liquid.
[0008] In injecting a number of kinds of liquids at the same time, it is desirable to make
the size of the outlet of the liquid injecting nozzle smaller than that of the liquid
injecting valves, to prevent the entrance of air into the common pipe through the
liquid supplying inlets, or the flow of a liquid into the inlets through which other
liquids are supplied.
[0009] The important thing is that each pipe portion of the liquid injecting valves has
the inner diameter in the same size and a common flange to comprise to extend the
common pipe in the state of being connected.
[0010] In addition, the valve of each liquid injecting valve protrudes from the inner wall
of the common pipe at the state of injecting a liquid, and the only smooth curved
plane of the valve at the state of injecting no liquid so that the inner wall of the
extended common pipe by connecting a plurality of liquid injecting valves never prevents
other liquids or a cleaning water from flowing.
[0011] The device thus constructed makes the kind of liquid increase only by connecting
the units of some liquid injecting valves or some supplying valves of a cleaning water
without increasing the liquid injecting nozzles in the tank.
[0012] The nature, principle and utility of the invention will become more apparent from
the following detailed description when read in conjunction with the accompanying
drawings.
BRIEF DESCRIPTION OF THE DRAWINGS
[0013] In the accompanying drawings:
Fig. 1 is an explanatory diagram showing the arrangement of an example of a device
for injecting a plurality of liquids into a tank according to this invention;
Fig. 2 is an explanatory diagram showing the arrangement of another example of the
device having a cleaning system according to the invention; and
Fig. 3 is a sectional diagram showing a part of the device in which the liquid injecting
valves are sanitary valves.
DETAILED DESCRIPTION OF THE INVENTION
[0014] Preferred embodiments of this invention will be described with reference to the accompanying
drawings.
[0015] A first example of a device for injecting a plurality of liquids into a tank according
to the invention, as shown in Fig. 1 comprises: three liquid injecting valves 1, 2
and 3 for injecting three different liquid-phase liquids A, B and C, respectively,
pipe portions of which are connected to form an extended common pipe 6; and a liquid
injecting nozzle 5 which is inserted into a tank 4.
[0016] Sanitary valves as the liquid injecting valves are used and the pipe portions of
each liquid injecting valve are connected to extend the common pipe. With the device
thus constructed, a number of kinds of liquids can be injected into the tank through
only one liquid injecting nozzle.
[0017] A second example of the device according to the invention is arranged as shown in
Fig. 2. That is, the device shown in Fig. 2 is formed by adding a cleaning system
to the device shown in Fig. 1 so that a cleaning operation is carried out for every
liquid injection.
[0018] The arrangement and operation of the device shown in Fig. 2 will be described, assuming
that three different liquid-phase chemicals A, B and C are to be injected into the
tank 4. In the case of injecting the chemical A, a cleaning water supply valve 7,
and all the liquid injecting valves 1, 2 and 3 which are provided for the chemicals
A, B and C, respectively, are closed, and a two-way valve 8 as shown in Fig. 3 is
operated to communicate with the liquid injecting nozzle 5 (its waste liquid outlet
valve side being closed). Under this condition, the liquid injecting valve 1 for the
chemical A is opened, so that the chemical A is injected into the tank 4 through the
liquid injecting nozzle 5.
[0019] Thereafter, the liquid injecting valve 1 is closed, and the two-way valve 8 is operated
to communicate with the waste liquid discharging valve (its liquid injecting nozzle
side being closed) not shown, and the cleaning water supply valve 7 is opened. As
a result, the cleaning water flows into the extended common pipe 6, thus washing the
liquid injecting valves 1, 2 and 3, and the liquid injecting nozzle side of the two-way
valve 8 successively, and finally being discharged out of the device through the waste
liquid discharging valve.
[0020] Thereafter, similarly as in the above-described case, the chemicals B and C are injected
into the tank, and the piping and the valves are cleaned.
[0021] In the case where no washing operation is required, the device shown in Fig. 1 can
be used to inject chemicals successively into the tank.
[0022] In the case where at least two of the chemicals A, B and C are injected simultaneously;
for instance, in the case where the chemicals A and B are injected at the same time,
the following problem is involved: Let us consider the case where the chemical A is
foamable, and the injection of the chemical B is accomplished earlier than that of
the chemical A because the quantity of the chemical B is smaller than that of the
chemical A. In this case, the injection of the chemical A is continued even after
the injection of the chemical B has been ended, and therefore air is caused to flow
into the chemical A through the liquid supplying inlet for the chemical B, thus forming
lots of bubbles. This difficulty can be eliminated by making the size of the outlet
of the liquid injection nozzle 5 smaller than all the liquid injecting valves. With
the liquid injection nozzle 5 thus modified, the chemicals A and B are mixed inside
the extended common pipe 6; that is, the injections of the chemicals A and B are accomplished
at the same time In this operation, no air will be mixed into the chemicals, and accordingly
no bubbles are formed. Furthermore, the chemical A will not flow back into the pipe
for the chemical B. Thus, a plurality of liquids can be injected into a tank through
one liquid injecting nozzle.
[0023] In the manufacture of a photographic material, it is difficult to predict the number
of liquid injecting nozzles to be additionally used because the prescription is often
changed or improved; that is, it is necessary to provide a number of liquid injecting
nozzles to be additionally used. On the other hand, the device of the invention requires
only a few liquid injection nozzles. Thus, with the device of the invention, the number
of liquid injecting lines can be increased with ease when necessary.
[0024] As was described above, with the device of the invention, a number of kinds of liquids
can be injected into a tank simultaneously or successively using only one liquid injecting
nozzle. Hence, even when the number of kinds of liquids to be injected is increased,
the injection of the liquids can be achieved merely by adding liquid injecting valves
with the number of liquid supplying inlets maintained unchanged.
[0025] While there has been described in connection with the preferred embodiments of the
invention, it will be obvious to those skilled in the art that various changes and
modifications may be made therein without departing from the invention, and it is
aimed, therefore, to cover in the appended claims all such changes and modifications
as fall within the true spirit and scope of the invention.