FIELD OF THE INVENTION AND RELATED ART STATEMENT
[0001] The present invention relates to a scroll type fluid machinery used as a compressor,
an expansion machinery and the like.
[0002] Fig. 3 shows an example of a conventional scroll type compressor of this sort.
[0003] In Fig. 3, a housing 1 consists of a cup-shaped main body 2, a front end plate 4
which is clamped to the main body 2 with bolts not shown, and a front cover 6 which
is clamped to the front end plate 4 with a bolt 5. A rotary shaft 7 penetrates through
the front cover 6 and is supported rotatably by the housing 1 through a bearing 8
provided between the front cover 6 and the rotary shaft 7 and a bearing 9 provided
between a boss 7a thereof and the front end plate 4.
[0004] A stationary scroll 10 and a revolving scroll 14 are housed inside the housing 1.
[0005] The stationary scroll 10 is provided with an end plate 11 and a spiral wrap 12 set
up on the inner surface thereof and the outer peripheral surface of the end plate
11 is brought into close contact with the inner peripheral surface of the cup-shaped
main body 2 and clamped with a bolt 13 thereto. Thus, a high pressure chamber 31 is
delimited on the outside of the end plate 11, and a low pressure chamber 32 is delimited
on the inside thereof.
[0006] The revolving scroll 14 is provided with an end plate 15 and a spiral wrap 16 set
up on the inside surface thereof, and the spiral wrap 16 has substantially the same
configuration as the spiral wrap 12.
[0007] The revolving scroll 14 and the stationary scroll 10 are eccentric from each other
by the radius of revolution, and are engaged with each other while shifting by an
angle of 180° mutually as shown in the figure. At this time, a chip seal 17 disposed
on an end surface of the spiral wrap 12 is brought into close contact with the inner
surface of the end plate 15, a chip seal 18 embedded in the end surface of the spiral
wrap 16 is brought into close contact with the inner surface of the end plate 11,
and side surfaces of the spiral wraps 12 and 16 are brought into linear contact with
each other at a plurality of locations. In such a manner, a plurality of closed small
chambers 19a and 19b which form an approximate point symmetry with respect to the
center of the spiral are delimited.
[0008] A bushing 21 is fitted rotatably in a cylindrical boss 20 projected at the central
part of the outer surface of the end plate 15 of the revolving scroll 14 through a
rotary bearing 23, and an eccentric pin 25 projected at an inner end of the rotary
shaft 7 is fitted rotatably in an eccentric hole 24 bored in the bushing 21. Further,
a balance weight 27 is fixed to this bushing 21.
[0009] A mechanism 26 for checking rotation on its axis which also serves as a thrust bearing
is arranged between the outer peripheral edge of the outer surface of the end plate
15 and the inner surface of the front end plate 4. A sub-balance weight 28 is clamped
on the boss 7a of the rotary shaft 7.
[0010] Thus, when the rotary shaft 7 is rotated, the revolving scroll 14 is driven through
the eccentric pin 25, the bushing 21, the rotary bearing 23 and the boss 20, and the
revolving scroll 14 revolves in a solar motion while being checked to rotate on its
axis by means of the mechanism 26 for checking rotation on its axis.
[0011] When the revolution in a solar motion of the revolving scroll 14, the linear contact
portion between the spiral wraps 12 and 16 moves toward the center of the spiral gradually.
As a result, the closed small chambers 19a and 19b move toward the center of the spiral
while reducing volumes thereof. In keeping with this, a gas suctioned into the low
pressure chamber 32 through a suction port not shown is taken into the closed small
chambers 19a and 19b from opening portions at outer peripheral ends of the spiral
wraps 12 and 16 and reaches a central chamber 22 while being compressed. Then, the
gas passes through a discharge port 29 bored in the end plate 11 of the stationary
scroll 10 therefrom and pushes a discharge valve 30 open so as to be discharged into
the high pressure chamber 31, and flows out through a discharge port not shown.
[0012] In above-mentioned conventional scroll type compressor, there is a fear that a high
pressure gas in the above-mentioned high pressure chamber 31 acts on the outer surface
of the end plate 11 of the stationary scroll 10 during operation, thereby to deform
the end plate 11 to show depression at the center thereof.
[0013] When the end plate 11 is deformed, problems such as galling, abnormal friction and
seizure on the inner surface of the end plate 11, particularly between the central
part thereof and the tip surface of the spiral wrap 16 of the revolving scroll 14
and damages at the tip portion of the spiral wrap 16 are produced.
[0014] Therefore, it has been required to take such a countermeasure that the thickness
of the end plate 11 is increased or the tooth height at the central part of the spiral
of the spiral lap 16 is made lower than that of other parts. In such a countermeasure,
however, there has been such a problem that the efficiency thereof is lowered.
OBJECT AND SUMMARY OF THE INVENTION
[0015] It is an object of the present invention which has been made in view of such circumstances
to provide a scroll type fluid machinery in which above-described problems are solved
and reliability is improved.
[0016] In order to achieve above-mentioned object, it is the gist of the present invention
to provide a scroll type fluid machinery in which a stationary scroll and a revolving
scroll provided with spiral wraps set up on end plates, respectively, are engaged
with each other and housed in a housing, the stationary scroll is fixed to the housing,
and the revolving scroll is made to revolve in a solar motion while checking the rotation
on its axis by means of a mechanism for checking rotation on its axis, characterized
in that a low pressure chamber forming unit which partitions the inside of the housing
into a low pressure chamber and a high pressure chamber of above-mentioned machinery
is disposed on the outside of the end plate of the stationary scroll, and a low pressure
chamber which communicates with the low pressure chamber is formed between the end
plate of the stationary scroll and the high pressure chamber by means of this low
pressure chamber forming unit.
[0017] In the present invention, the low pressure in the low pressure chamber is applied
to the outer surface of the end plate of the stationary scroll with the construction
described above. Therefore, deformation of the end plate is prevented or reduced.
[0018] As it is evident from above description, in the present invention, the low pressure
in the low pressure chamber is applied to the outer surface of the end plate of the
stationary scroll, thus preventing or reducing deformation of the end plate.
[0019] As a result, it is possible to prevent abnormal friction, seizure and galling between
the inner surface of the end plate of the stationary scroll and the tip surface of
the spiral lap of the revolving scroll and damages of the spiral lap, thus improving
reliability of a scroll type fluid machinery.
BRIEF DESCRIPTION OF THE DRAWINGS
[0020]
Fig. 1 is a longitudinal sectional view showing a first embodiment of the present
invention;
Fig. 2 is a partial longitudinal sectional view showing a second embodiment of the
present invention; and
Fig. 3 is a longitudinal sectional view of a conventional scroll type compressor.
DETAILED DESCRIPTION OF A PREFERRED EMBODIMENT
[0021] A preferred embodiment of the present invention will be described in detail illustratively
hereafter with reference to the drawings.
[0022] Fig. 1 shows a first embodiment of the present invention.
[0023] A low pressure chamber forming unit 33 is disposed on the outside of an end plate
11 of a stationary scroll 10, and is clamped to a cup-shaped main body 2 together
with the stationary scroll 10 by means of a bolt 13. The outer peripheral surface
of the unit 33 is installed on an inner peripheral surface of the cup-shaped main
body 2 through a seal ring 35 so as to form an airtight structure, so that the inside
of a housing 1 is partitioned into a low pressure chamber 32 and a high pressure chamber
31 by means of the unit 33.
[0024] Further, a low pressure chamber 34 is delimited between the end plate 11 of the stationary
scroll 10 and the high pressure chamber 31 by means of the unit 33, and the low pressure
chamber 34 communicates with the low pressure chamber 32 through a through hole 36.
[0025] A hole 37 which communicates with a discharge port 29 is bored at the central part
of the unit 33, and a tip of a cylindrical boss 38 projected toward the end plate
11 around the hole 37 is attached onto the outer surface of the end plate 11 through
a seal ring 39 so as to form an airtight structure. Further, a discharge valve 30
opens and closes the outlet of the hole 37.
[0026] Other constructions are similar to that of a conventional compressor shown in Fig.
3. Same symbols are assigned to corresponding members, and the description thereof
is omitted herein.
[0027] Thus, at the time of operation of a scroll type compressor, a low pressure gas suctioned
into the low pressure chamber 32 enters into the low pressure chamber 34 through the
through hole 36. Accordingly, the low pressure gas in the low pressure chamber 34
acts on the outer surface of the end plate 11 of the stationary scroll 10, and the
pressing force applied to the end plate 11 becomes smaller substantially as compared
with a conventional compressor, thereby to prevent or reduce deformation of the end
plate 11.
[0028] Fig. 2 shows a second embodiment of the present invention, wherein the hole 37 is
enlarged, the discharge valve 30 is disposed at the bottom of the hole 37, and the
outlet of the discharge port 29 is opened and closed by means of the discharge valve
30.
[0029] In the second embodiment, the top clearance volume is reduced and performance of
a compressor may be improved.
1. A scroll type fluid machinery in which a stationary scroll and a revolving scroll
provided with spiral wraps set up on end plates, respectively, are engaged with each
other and housed in a housing, said stationary scroll is fixed to said housing, and
said revolving scroll is made to revolve in a solar motion while checking the rotation
on its axis by means of a mechanism for checking rotation on its axis, characterized
in that a low pressure chamber forming unit which partitions the inside of said housing
into a low pressure chamber and a high pressure chamber of above-mentioned machinery
is disposed on the outside of the end plate of said stationary scroll, and a low pressure
chamber which communicates with said low pressure chamber is formed between the end
plate of said stationary scroll and said high pressure chamber by means of this low
pressure chamber forming unit.
2. A scroll type fluid machinery according to Claim (1), characterized in that said
low pressure chamber forming unit is held between said housing and the end plate of
said stationary scroll, and is clamped to be fixed with a bolt from the outside of
said housing together with said stationary scroll.
3. A scroll type fluid machinery according to Claim (1), characterized in that a hole
(37) which communicates with a discharge port (29) provided at a central part of the
end plate of said stationary scroll at one end and opens to said high pressure chamber
at another end is provided in said low pressure chamber forming unit.
4. A scroll type fluid machinery according to Claim (3), characterized in that said
hole (37) provided in said low pressure chamber forming unit is opened in a large
size, and a discharge valve (30) is provided at said discharge port (29) on the bottom
of said hole.
5. A scroll type fluid machinery according to Claim (1), characterized in that a seal
member (35) is interposed on the outer peripheral surface of said low pressure chamber
forming unit between the outer peripheral surface and the inner peripheral surface
of said housing for the purpose of partitioning the inside of said housing into a
high pressure chamber and a low pressure chamber.