[Background Art]
[0001] The present invention relates to an unwinding tension applying device for applying
a predetermined unwinding tension to yarn when the yarn is unwound axially from a
package (so-called a yarn supply pakage) formed by winding the yarn in a predetermind
shape.
[0002] In the textile industry, in many cases yarn is wound round a bobbin into a predetermined
shape and is handled as a package.
[0003] When such packages are used for beaming process, for example a warp sizing process,it
is necessary to arrange a large number of packages on a creel and unwind plural yarns
simultaneously from those packages.
[0004] In this case,if the yarns are unwound in the absence of tension,there may occur kinky
thread (snarl) or entanglement of yarns,so during unwinding of the yarns from the
packages it is necessary to apply suitable unwimding tension to the yarns,that is
applying suitable resistance to unwinding the yarns.
[0005] As an unwinding tension applying device used for such purpose it is known from the
JP-patent publication No.Sho 53-1867 to use an endless cloth-like friction member
F, as shown in Fig. 9. In the same figure, a package P is mounted substantially horizontally
on a creel frame (not shown) through a spindle SP, and sideways of the package P there
is disposed a fixed rod RD in parallel with an axis Pc of the package P. Inside the
friction member F is inserted the package F so that the friction member is entrained
about the package. An intermediate part of the friction member F is passed round the
fixed rod RD, and a weight W is inserted into an opposite end side of the friction
member which side is hanging down.
[0006] A tension according to the weight of the weight W is created in the friction member
F, which in turn exerts a pushing force against the outer peripheral surface of the
package P, so that a predetermined unwinding tension can be applied to the yarn Y
being unwound from the surface or the package. This is because the yarn Y is drawn
out in the direction of the axis Pc while being sandwiched in between the package
P and the friction member F.
[0007] According to such prior art, at every replacement of packages from one to another
it is required to bring the friction member F into engagement with the newly-set package.
But the removal and mounting of the friction member with respect to the package are
troublesome and the working efficiency is poor.
[Disclosure of the Invention]
[0008] Therefore, it is a primary object of the present invention to provide an unwinding
tension applying device for a package capable of greatly improving the working efficiency
in package replacement, etc. This object is achieved through a device according to
claim 1.
[Brief Description of the Drawings]
[0009]
Fig. 1 is an explanatory front view showing an embodiment of the present invention;
Figs. 2(A) to 2(C) are side views showing package winding shapes applicable to the
present invention;
Fig. 3 is a side view showing a principal portion of the embodiment illustrated in
Fig. 1;
Figs. 4, 5 and 6 are explanatory front views showing other embodiments of the present
invention;
Fig. 7 is an explanatory perspective view showing a further embodiment of the present
invention;
Fig. 8 is an explanatory front view showing a still further embodiment of the present
invention; and
Fig. 9 is an explanatory perspective view showing a conventional tension applying
device.
[Detailed Description of the Invention]
[0010] Referring first to Fig. 1, there is illustrated an unwinding tension applying device
for a package according to a typical embodiment of the present invention. This unwinding
tension applying device includes a pair of friction members 11, 11 disposed in a suspended
fashion on both sides of a package 1, and operating members 21, 21, 22, 22 which are
disposed exteriorly on both sides of the friction members.
[0011] The package 1 is formed by winding yarn in a predetermined winding shape around a
bobbin 1a. Its winding shape is usually a parallel cheese shape having parallel both
ends as shown in Fig. 2(A), or it may have a tapered portion 1b at one end thereof
as shown in Fig. 2(B), or it may have tapered portions 1b, 1b at both ends. A spindle
2a is projecting substantially horizontally from a creel frame 2, and the bobbin 1a
of the package 1 is fitted on the spindle 2a, whereby the package 1 is mounted substantially
horizontally on the creel frame 2.
[0012] As shown in Fig. 3, the friction members 11, 11 are each constituted by a band-like
member having a predetermined width
d so as to cover at least an end portion on a yarn Y draw-out side of the package 1,
with their upper ends being fixed to the creel frame 2. Weights 11a, 11a are connected
to the lower ends of the friction members 11, 11. It is here assumed that the spacing
D between the friction members 11, 11 in a naturally suspended state is larger than
a maximum diameter of the package 1. The friction members 11, 11 are each constituted
by a sheet-like member such as, for example, cloth, plastic sheet, or rubber sheet,
and can bend freely.
[0013] The operating members 21, 21, 22, 22 are disposed outside the friction members 11,
11 and above and below the package 1, each in parallel with an axis 1c of the package
1. The operating members 21, 21, 22, 22 are each constituted by a rod which is longer
than the width
d of each friction member 11. Each pair of such operating members located on both sides
of the friction members 11, 11 move toward each other and assume operating positions
(indicated by dash-double dot lines in Fig. 1) and can also move away from each other
and assume retracted positions (indicated by solid lines in Fig. 1).
[0014] While the yarn Y is drawn out in the direction of the axis 1c of the package 1 as
shown in Fig.3,the operating members 21,21,22,22 are positioned to the respective
operating positions 21', 22', ..., the friction members 11, 11 are bent by the operating
members both above and below the package 1 and can thereby be brought into contact
with the peripheral surface of the package. At this time, since a tension according
to the weight of each weight 11a is applied downwards to each friction member 11,
the yarn Y is sandwiched in between the surface of the package 1 and the friction
members 11, 11, whereby an appropriate unwinding tension can be applied to the yarn.
[0015] On the other hand, upon movement of the operating members 21, 21, 22, 22 to their
retracted positions, the friction members 11, 11 leave the package 1 and hang down
vertically, so that any force is no longer exerted on the yarn Y being unwound from
the package. In package replacement, therefore, the operation can be restarted by
moving the operating members 21, 21, 22, 22 to their retracted positions, then loading
a new package 1 and thereafter returning the friction members 11, 11 again to their
operating positions.
Other Embodiments
[0017] There may be adopted such a construction as shown in Fig. 4, in which one of lower
operations members 22, 22 is largely moved obliquely upwards to an operating position
22', while the other operating member 22 is slightly moved horizontally to an operating
position. The length of contact of the friction member 11 associated with the largely
moved operating member 22 with respect to the package 1 can be adjusted over a wide
range by adjusting the operating position of the said opeating member 22. Therefore,
the magnitude of an unwinding tension to be applied to the yarn Y can also be adjusted
over a wide range.
[0018] Also, there may be adopted such a construction as shown in Fig. 5, in which a friction
member 11 is disposed on only one side and as an operating member corresponding thereto
there is disposed only a lower operating member 22. The operating member 22 is fixed
to a front end of a downwardly curved rocking arm 22a, which arm is constructed to
pivot about a shaft 22b. When the rocking arm 22a is moved pivotally in the direction
of arrow in the same figure, the operating member 22 moves to an operating position
22', whereby the friction member 11 can be contacted with about a lower half of the
peripheral surface of the package 1.
[0019] In addition to the friction member 11 used in the embodiment illustrated in Fig.
5 there may be disposed a friction member 11 (see Fig. 6) also on the other side with
respect to the package 1. In this case, the friction member 11 on the other side can
be contacted with the package 1 from above by means of an operating member 21 which
can largely move obliquely downwards. In this case, an auxiliary operating member
23 is disposed for the friction member 11 in question. The auxiliary operating member
23 slightly moves horizontally in synchronism with the operating member 21 to avoid
mechanical interference with the friction member 11 associated with the operating
member 22. It is desirable to constitute the auxiliary operating member 23 so that
it moves back to its retracted position together with the operating member 21, thereby
separating the friction member 11 farther from the package 1.
[0020] Referring now to Fig. 7, there is illustrated a further embodiment of the present
invention, in which friction members 11 opposed to each other can be brought into
contact with all of plural packages 1, 1 which are arranged vertically in parallel.
In this embodiment, upper ends of the friction members 11, 11 are connected to auxiliary
operating members 24, 24 which can move horizontally in synchronism with operating
members 21, 21, 22, 22, and lower ends of the friction members 11, 11 are interconnected
while carrying a common weight 11a thereon. The friction members 11, 11 are pressed
at three points - upper, middle and lower points - with respect to the packages 1,
1 by the auxiliary operating members 24, 24 and the operating members 21, 21, 22,
22, whereby the frictions members can be contacted with the packages simultaneously.
[0021] In this embodiment, the number of the packages 1, 1 arranged vertically in parallel
can be increased optionally. Further, packages 1, 1, ... may be arranged in plural
parallel rows, and the auxiliary operating members 24, 24 and the operating members
21, 21, 22, 22 for each those rows may be driven between their operating positions
and retracted positions simultaneously by means of a common driving mechanism.
[0022] There may be adopted such a structure as illustrated in Fig. 8, in which friction
members 11, 11 are contacted in common with plural packages 1, 1, ... which are arranged
laterally side by side. Operating members 21, 21, 22, 22, ... are disposed on both
right and left sides of the packages 1, 1, ... and also in intermediate positions
between adjacent packages in a vertically sandwiching relation to the friction members
11, 11. One ends of the friction members 11, 11 are fixed to a creel frame 2, while
the other ends thereof are allowed to hang down and then connected together, with
a weight 11a carried thereon.
[0023] In the embodiments illustrated in Figs. 7 and 8, the connection between the friction
members 11, 11 may be rendered disengageable using such a connecting member as a zipper
for example. This is convenient for changing the weight 11a to adjust the tension
to be applied to the friction members 11, 11.
[0024] In all of the above embodiments, it goes without saying that the width
d of each friction member 11 may be almost equal to or somewhat longer than the overall
length of the package 1. Or the width
d of the friction member 11 may be made extremely small into a thick string not permitting
the engagement of the yarn Y therewith. Further, since the weight 11a is for applying
an appropriate tension to the friction member 11, it may be substituted by a suitable
spring member.
[0025] According to the present invention, as set forth above, friction members capable
of being bent and operating members for bending the friction members into contact
with a package are combined together, whereby upon movement of the operating members
to their operating positions, an unwinding tension can be applied to yarn through
the friction members, while upon movement of the operating members to their retracted
positions, the friction members can be moved out of contact with the package. In package
replacement, therefore, it is not necessary to pass the friction members round the
package and disengage them from the package, whereby the working efficiency can be
greatly improved. Further, the package replacement and a series of creel operations
associated therewith can be automated easily. These excellent effects are attained
by the present invention.
[0026] The present invention relates to an unwinding tension applying device for applying
tension to yarn being unwound from a package formed by winding of the yarn thereon.
According to this unwinding tension applying device, friction members on which is
exerted the gravity of weight or the tenseness of spring member are brought into contact
with the outer periphery of the package by moving operating members close the package,
whereby not only the occurrence of kinky thread (snarl) and the entanglement of yarn
can be prevented, but also since the operating members and the friction members can
be moved away from the package, it is possible to effect the package replacement easily.
1. An unwinding tension applying device for a package (1), having a friction meter (11)
capable of being bent and disposed sideways of the package (1) in contact with an
outer peripheral surface of the package (1), having a weight (11a) or a spring member
connected to the said friction member (11) in order to keep the friction member (11)
in a tense state, characterized in that an operating member (22) parallel to a package
axis (1c) and capable of approaching and leaving the package (1) is disposed outside
the friction meter (11).
2. An unwinding tension applying device for a package according to claim 1, wherein said
friction member (11) is disposed on either the right or the left side of the package
(1) or on both right and left saides of the package, and a pair of operating members
(21, 22) are disposed above and below the package (1).
3. An unwinding tension applying device for a package according to claim 1, wherein said
friction member (11) is disposed either above or below the package (1) or both above
and below the package, and a pair of operating members (21, 22) are disposed on the
right and left sides of the package (1).
4. An unwinding tension applying device for a package according to claim 1, wherein said
operating member (22) is disposed pivotably through a shaft (22b) and a rocking arm
(22a).
5. An unwinding tension applying device for a package according to claim 4, wherein another
operating member (21) is disposed in a position opposed to the operating member (22)
with the package located therebetween.
6. An unwinding tension applying device according to any of claims 1, 2 and 3, wherein
plural said friction members (11) are disposed along plural package rows.
1. Vorrichtung zum Aufbringen einer Abwickelspannung an einem Wickel (1), die ein Reibungselement
(11) aufweist, das verbiegbar ist und zum Anordnen seitlich des Wickels (1) in Berührung
mit einer äußeren Umfangsfläche des Wickels (1) geeignet ist, die ein Gewicht (11a)
oder ein durch das Reibungselement (11) in einem gespannten Zustand gehaltenes Federelement,
welches mit dem Reibungselement (11) verbunden ist, um das Reibungselement (11) zu
halten, aufweist, dadurch gekennzeichnet, daß ein Stellelement (22), das parallel
zu einer Wickelachse (1c) ist und dazu geeignet ist, dem Wickel (1) angenähert zu
werden und den Wickel (1) zu verlassen, an der Außenseite des Reibungselements (11)
angeordnet ist.
2. Vorrichtung zum Aufbringen einer Abwickelspannung an einem Wickel gemäß Anspruch 1,
wobei das Reibungselement (11) entweder auf der rechten oder auf der linken Seite
des Wickels (1) oder sowohl auf der rechten als auch auf der linken Seite des Wickels
angeordnet ist, und ein Paar Stellelemente (21, 22) oberhalb und unterhalb des Wickels
(1) angeordnet sind.
3. Vorrichtung zum Aufbringen einer Abwickelspannung an einem Wickel gemäß Anspruch 1,
wobei das Reibungselement (11) entweder oberhalb oder unterhalb des Wickels (1) oder
sowohl oberhalb als auch unterhalb des Wickels angeordnet ist, und ein Paar Stellelemente
(21, 22) auf der rechten und der linken Seite des Wickels (1) angeordnet sind.
4. Vorrichtung zum Aufbringen einer Abwickelspannung an einem Wickel gemäß Anspruch 1,
wobei das Stellelement (22) mittels einer Welle (22b) und eines Schwenkarms (22a)
drehgelenkig angeordnet ist.
5. Vorrichtung zum Aufbringen einer Abwickelspannung an einem Wickel gemäß Anspruch 4,
wobei ein anderes Stellelement (21) in einer Position angeordnet ist, die dem Stellelement
(22) gegenüberliegt, wobei der Wickel dazwischen angebracht ist.
6. Vorrichtung zum Aufbringen einer Abwickelspannung gemäß einem der Ansprüche 1, 2 und
3, wobei mehrere von den Reibungselementen (11) entlang mehrerer Wickelreihen angeordnet
sind.
1. Dispositif d'application de tension de déroulement pour une bobine de fil (1), comprenant
un organe de fiction (11) capable d'être plié et disposé latéralement par rapport
à la bobine (1) et en contact avec une surface périphérique externe de la bobine (1),
comportant un poids (11a) ou un organe élastique rolié audit organe de friction (11)
de façon à maintenir celui-ci à l'état tendu, caractérisé en ce qu'un organe d'actionnement
(22) parallèle à l'axe (1c) de la bobine et capable de s'approcher et de s'éloigner
de la bobine (1) est disposé à l'extérieur de l'organe de friction (11).
2. Dispositif d'application de tension de déroulement pour une bobine de fil selon la
revendication 1, dans lequel ledit organe de friction (11) est disposé soit sur le
côté droit soit sur le côté gauche de la bobine (1) soit sur les deux côtés de droite
et de gauche de la bobine, et les paires d'organes d'actionnement (21, 22) sont disposés
au-dessus et au-dessous de la bobine (1).
3. Dispositif d'application de tension de déroulement pour une bobine de fil selon la
revendication 1, dans lequel ledit organe de friction (11) est disposé soit au-dessus
soit au-dessous de la bobine (1) ou à la fois au-dessus et au-dessous de la bobine,
et une paire d'organes d'actionnement (21, 22) sont disposés sur les côtés de droite
et de gauche de la bobine (1).
4. Dispositif d'application de tension de déroulement pour une bobine de fil selon la
revendication 1, dans lequel ledit organe d'actionnement (22) est monté de façon pivotante
au moyen d'un arbre (22b) et d'un bras basculant (22a).
5. Dispositif d'application de tension de déroulement pour une bobine de fil selon la
revendication 4, dans lequel un autre organe d'actionnement (21) est disposé dans
une position opposée à l'organe d'actionnement (22), la bobine étant disposée entre
eux.
6. Dispositif d'application de tension de déroulement selon l'une quelconque des revendications
1, 2 et 3, dans lequel plusieurs desdits organes de friction (11) sont disposés le
long de plusieurs rangées de bobines.