[0001] This present invention relates to apparatus for separating labels from a perforated
sheet and, more particularly, to apparatus for separating labels from a continuous
sheet perforated in substantially orthoginal directions.
[0002] Every garment sold in the United States is required to have a label which contains
the washing instructions. In many cases, the manufacturer will put additional information
on the label such as the style number, size, fiber content and the like. In order
to create such labels, many garment manufacturers have a machine which prints the
information on the labels. The leading manufacturer of such equipment is the Soabar
Mfg. Company, a division of Avery Products Corporation of Philadelphia, Pa.
[0003] Until relatively recently, these label printing machines operated with set type.
The operator of the machine had a case of type and would pick out the particular letters
to set up the information. Alternatively, blocks of information could be preprinted
on a rubber mat similar to those used on rubber stamps and attached to the unit. Machines
of this type commonly have counters and can be set to produce 50 or 100 or whatever
number of labels is required.
[0004] Blank labels are fed into such machines in a strip, one label wide. The labels are
printed on the strip consecutively. The machines are available with two output options.
The first option is to coil the printed strip into a roll of finished labels. The
second option is to cut the strip into individual labels.
[0005] Apparel manufacturers take the finished labels and sew them into garments. In some
cases, particularly where the items are sent to contractors or other manufacturers
for labeling or stored for future use, it is desirable to have the printed labels
in roll form. In other cases, where operators want to move more quickly, it is desirable
to have the labels cut individually.
[0006] The recent introduction of computerized label printers into the market has offered
increased ver- sitility in the printing of labels. Several computerized machines,
such as those developed by Compute-A-Label, Inc. of Los Angeles, California and Photomarker
Corp. of Bronx, New York are available. The machines include a customized micro-computer
and a printer. A sheet of orthogonally perforated cloth or heavy paper material, with
sproketed edges, is fed into the machine. The operator uses a keyboard to input the
required information, that is, the number of labels to be printed and the information
to be printed on each. The labels are printed and exit the machine in a continuous
sheet, several labels wide.
[0007] Such computerized label printing machines have proven to be extremely efficient and
are in high demand by apparel manufacturers throughout the country. A major disadvantage
of such units is that the finished labels come out in sheets and hence not in a form
which is easy to use by the apparel manufacturer, that is, not in a stack of individual
labels or even a strip of labels in a roll. Thus, prior to use, the apparel manufacturer
must manually rip the labels apart along the orthogonal perforations, in very much
the same way that postage stamps are separated. To accomplish this, the labels are
folded horizontally and vertically in order to weaken the lines of perforation. This
is a time consuming, labor intensive process and significantly reduces the potential
for the computerized label printing.
[0008] The present invention is an apparatus for automatically separating useable members,
such as labels, from a continuous orthogonally perforated sheet of the type which
is generated by computerized label printing machines. It is designed for use in conjunction
with such a printing machine, either to operate directly on the continuous sheet of
printed labels as it exits the machine or separately at a later time, to separate
the labels, either into strips, or, preferably, into stacks of individual labels.
[0009] In general, the apparatus of the present invention includes a first means adapted
to separate strips of connected labels along lines of perforation extending in the
direction of sheet movement through the apparatus, that is, longitudinally. The continuous
strips of labels can thereafter be rolled, if desired. However, in the preferred embodiment,
the continuous strips are transferred to a second means adapted to separate the continuous
strips into individual labels. Means are provided to accumulate the individual labels.
The second means preferrably comprises first and second spaced sets of driven rollers.
The second set rollers rotates at a speed greater than the first set, so as to separate
rows of labels along lines of perforation extending transverse to the direction of
sheet movement.
[0010] As far as applicants are aware, there is no machine available which is capable of
automatically separating useable cloth or paper members formed in a continuous sheet
along orthogonal perforation lines. U.S. Patent No. 2,171,769 to Stolar discloses
a machine which is capable of separating the sprocketed edge portions of computer
sheets from the sheets themselves, such that same can be discarded. However, that
machine is capable of separating along perforation lines which extend in only a single
direction. Moreover, it is only capable of separating the discardable peripheral portions
of the sheet from the useable portion thereof. It does not and cannot separate useable
members from each other along orthogonal perforation lines when the members form a
sheet.
[0011] In addition, the Stolar machine utilizes rotating knife blades to achieve separation.
The blades must accurately register with the perforation lines to function properly.
The use of knife blades, especially moving blades, creates problems. Such blades have
a short useful life. They tend to dull quickly and must be resharpened or replaced
frequently. Further, rapidly rotating knives are dangerous because they have the capability
of causing serious injury.
[0012] We have, instead adapted a different approach, which does not utilize sharp blades
to cut the sheets along the lines of perforation but instead simply applies pressure
proximate the lines of perforation to "burst" same. This approach not only eliminates
the need for dangerous knives with short useful lives, it also greatly reduces registration
problems.
[0013] In our apparatus, the sheets are first separated into strips and then the strips
are separated into individual labels. Three different embodiments of the strip separating
means could be employed. In each embodiment, means are provided for clamping adjacent
strips of labels along their central portions. Means are also provided for exerting
a force on the sheet, proximate the lines of perforation defining the strips, to separate
the strips.
[0014] In a first preferred embodiment, separation is accomplished through the use of a
pair of driven pressure rollers, each having a particular surface contour and rigidity.
The roller surface counters cooperate to clamp the mid portions of the strips and
to exert a force proximate the line of perforations, to burst the perforations. This
structure completely eliminates the need for knife blades or other sharp cutting surfaces,
as well as extremely accurate registration.
[0015] We are aware of equipment utilizing pairs of rotating rigid elements to effect separation,
such as disclosed in U.S. Patent No. 2,237,320 to Spayd. However, the rollers which
are utilized for separation in my machine have a different contour, cooperate in a
different manner and have substantially different relative surface rigidities, as
compared to those disclosed in the Spayd patent.
[0016] In a second preferred embodiment of the strip separating means, pairs of driven parallel
belts, a different pair aligned with each strip, are adapted to clamp same as the
sheet is moved longitudinally through the machine. At the point where the sheet enter
between the belts, adjacent belts are in the same plane. However, as the sheet progresses
through the machine, the belts gradually move into in different planes, causing the
sheet to tear along the perforations. Again no knives are used and registration problems
are reduced.
[0017] In the most preferred embodiment, the strip separating means includes a platen located
below the sheet. The platen has elongated recesses aligned with the perforations between
adjacent strips. A pressure plate, with slots aligned with the recesses, is located
above the sheet and moveable to clamp the sheet between it and the platen. An element,
including parallel fins aligned with the slots in the plate, is moved perpendicular
to the surface of the sheet such that the fins move through the slots and exert forces
proximate the perforations.
[0018] Once the sheet is separated into strips of labels, the strips can be rolled and removed
for later use. However, in its preferred form, the apparatus of the present invention
includes a means for separating the strips into individual labels. This means includes
first and second spaced pairs of pressure rollers. The second pair is driven faster
than the first to separate the strips transversely. The labels may then be accumulated
on a slowly moving conveyor.
[0019] It is, therefore, a prime object of the present invention to provide apparatus for
automatically separating useable members such as labels from a continuous sheet wherein
the members are defined by orthogonal perforation lines.
[0020] It is another object of the present invention to provide an apparatus to automatically
separate labels from a perforated sheet which is design for use in conjunction with
computer controlled printing equipment.
[0021] It is another object of the present invention to provide apparatus for automatically
separating labels form a perforated sheet which includes first means for separating
the sheet into strips and second means for separating the strips into individual labels.
[0022] It is another object of the present invention to provide apparatus for automatically
separating labels from a perforated sheet which does not require knives, blades or
sharp, dangerous edges.
[0023] It is another object of the present invention to provide apparatus for automatically
separating labels from a perforated sheet wherein problems of registration are greatly
reduced.
[0024] It is another object of the present invention to provide apparatus for automatically
separating labels from a perforated sheet wherein the strip seperating means includes
means for clamping adjacent strips and means for exerting a force proximate the perforations.
[0025] It is another object of the present invention to provide an apparatus for automatically
separating labels from a perforated sheet in which the transverse separating means
includes first and second spaced pairs of pressure rollers, where the second pair
is driven at a speed higher than the first pair to separate the individual labels
along transverse lines of perforation.
[0026] To these and such other objects which may hereinafter appear, the present invention
reltes to apparatus for automatically separating labels from a perforated sheet, as
described in detail in the following specification and recited in the annexed claims,
taken together with the accompanying drawings where in like numerals refer to like
parts, and in which:
Figure 1 is a top elevational view of the apparatus of the present invention, showing
a first preferred embodiment of the strip separating means and the transverse separating
means;
Figure 2 is a side view taken along line 2-2 of figure 1 showing the optional strip
rolling means;
Figure 3 is an enlarged front, partially cross sectional view, of a portion of the
surfaces of the rollers in the first perferred embodiment of the strip separating
means;
Figure 4 is a top elevational view of a second perferred embodiment of the strip separating
means;
Figure 5 is a side view of the embodiment of the strip separating means illustrated
in figure 4;
Figure 6 is a top elevational view of a third perferred embodiment of the strip separating
means;
Figure 7 is a side elevational view of the third perferred embodiment of the strip
separating means; and
Figure 8 is a front elevational view of the third perferred embodiment of the strip
separating means.
[0027] As illustated in figures 1 and 2, the present invention relates to an apparatus for
automatically separating labels from a perforated sheet, generally designated A, which
may be taken directly from the output of the computerized labelling machine. Sheet
A may be provided in roll form or in a stack, as shown in figures 1 and 2, which has
a zig zag appearance an end view, as shown in figure 2.
[0028] As can best be seen in figure 1, the continuous sheet a typically includes sprocketed
edge portions 10, a plurality of spaced, substanially parallel perforation lines 12
which extend in the direction of sheet movement through the machine (as indicated
by the arrow) and a plurality of spaced substantially parallel perforation lines 14
which extend laterally or transverse to the direction of sheet movement and substantially
orthogonally with respect to perforation lines 12. Continuous sheet A is generally
composed of relatively rigid paper or thin cloth material. Each individual label 16
is generally rectangular and defined between two sets of spaced parallel perforation
of lines 12, 14. The apparatus separates the sheets into strips, automatically removes
the sprocketed edge strips 10, separates the strips into individual labels 16 and
accumulates the labels.
[0029] Upon entering the apparatus, sheet A passes through a strip separating means, generally
designated B, where perforation lines 12 are burst to separate sheet A into strips.
After sheet A has been separated into strips and the peripherial edge portions 10
removed, the strips move into a transverse separating means, generally designated
C, which serves to separate the strips into individual labels by bursting perforation
lines 14. The individual labels 16 are then accumulated on a collecting means, generally
designated D, such as a slowly moving conveyor or the like.
[0030] As is schematically depicted in figure 2, a portion of the transverse separating
means C can be bypassed, if desired, such that the strips exit the apparatus intact
and are collected in rolls on a driven spool or the like, generally designated F.
Strip collection means F is provided as an option and this portion of the apparatus
has not been illustrated in Figure 1 because it obscures other portions of the apparatus..
[0031] Strip separating means B can take the form of any one of the three perferred embodiments
which are disclosed herein. In each of the three embodiments, two separate functions
are performed. First, the sheet is clamped along lines between perforation lines 12
and most preferrably proximate the mid portion of each strip. After the strips are
clamped proximate their mid-portions, a force is exerted proximate the perforation
lines 12 to burst same in order to separate the sheet into strips. In each case, the
clamping function and force the exerting function are performed by different structures.
[0032] In the first perferred embodiment of strip separating means B, as illustrated in
figures 1, 2 and 3, a pair of pressure rollers 20 and 22 are employed. Roller 20 is
situated above sheet A and roller 22 is situated below sheet A. Either one or both
of rollers 20, 22 are driven by conventional means, not shown. It is the contour of
the exterior surfaces of rollers 20 and 22, and the manner in which same cooperate,
which performs the clamping and force exerting functions.
[0033] As best seen in figure 3, in which each of the rollers 20 and 22 is shown in plan
and cross sectional view, roller 20 is a metal roller with a rigid exterior surface
and roller 22 is a rubber roller with a relatively soft, reselliant exterior surface.
The top portion of each roller illustrated in figure 3 shorts exterior surface of
the roller whereas the bottom portion shows the roller in cross section.
[0034] The exterior surface of roller 20 is continuous and divided into sections defined
by relatively narrow areas of relatively large diameter 24 which are situated substantially
in alignment with perforation lines 12. Approximately midway between adjacent sections
24 are situated relatively wide portions 26 which have relatively larger outer diameters,
slightly larger than that of sections 24. Sections 26 align with the mid-portions
of the label strips. Between each section 24 and its adjacent section 26 is situated
a section 28 with a relatively smaller diameter. Hence, the exterior surface of roller
20 is rigid and consists of a series of alternating hills and valleys of the appropriate
size and diameter.
[0035] Roller 22, on the other hand, has a discontinuous exterior surface of soft rubber.
It includes areas 30 of relatively large diameter and slightly narrower than the width
of the strips and areas 32 of relatively smaller diameter which align with sections
24 of roller 20 and hence perforation lines 12.
[0036] Sections 26 of roller 20 and areas 30 of roller 22 serve to clamp the strips firmly
therebetween, proximate the mid-portions of the strips, so as to prevent any lateral
movement thereof. As the rollers press towards each other with strip A therebetween,
the relatively flexible sheet will tend to adapt the contours of the rigid surface
of roller 20. Because the distance between adjacent sections 24 on roller 20, measured
along the contour of the surface, is longer than the distance between adjacent perforation
lines 12, as sheet A adapts the shape of the contour, a considerable amount of bursting
force is applied along the perforation lines 12 by sections 24. This causes the lines
12 to burst, thereby separating the sheet into parallel strips.
[0037] By the same process, the periphial edge portions 10 are separated from the useable
portion of sheet A and removed from the machine by plows 34 located between the strip
separating means B and the transverse separating means C. As shown in figure 2, periphial
edge strips 10 are simply diverted downwardly by plows 34 and collected in a waste
recepticle or the like (not shown).
[0038] Figures 4 and 5 illustrate the second perferred embodiment of the strip separating
means B. This embodiment of the strip separating means comprises a first set of driven
rollers 40, 42 situated above and below sheet A, respectively, so as to clamp sheet
A therebetween. The surfaces of rollers 40 and 42 are preferably relatively rigid.
[0039] Rollers 40 and 42 each have substantially uniform diameters. Situated along each
of the rollers 40 and 42 are plurality of parallel endless belts 44 which are in aligned
pairs, one belt in each pair being associated with the upper roller 40 and one belt
in each pair being associated with lower roller 42. As sheet A enters between rollers
40 and 42 the aligned belts 44 serve to clamp the sheet approximately midway between
each pair of perforation lines 12. Downstream from rollers 40 and 42 are a second
pair of aligned rollers 46 and 48. Roller 46 consists of alternating relatively larger
diameter segments 46a and relatively smaller diameter segments 46b. Similarly, roller
48 consists of relatively larger diameter segments 48a and relatively smaller diameter
segments 48b. The larger diameter segments 46a of roller 46 align with the smaller
diameter segments 48b on roller 48. The larger diameter segments 48a on roller 48
align with the smaller diameter segment 46b on roller 46. The belts which are associated
with roller 40 at one end are associated with segments 46a and 46b on roller 46 on
the other end. For example, even numbered belts 44 associated with roller 40 are associated
with segments 46a, whereas odd numbered belts 44 are associated with segments 46b.
Similarly, even numbered belts 44 associated with roller 42 at one end are associated
with segments 48b, whereas odd numbered belts are associated with segments 48a at
the other end.
[0040] The above structure results in aligned pairs of moving belts 44 which clamp the strips
therebetween. The adjacent portions of the aligned pairs of belts 44 all start off
in the same plane but as the belts travel downstream, adjacent ones of the aligned
pairs gradually move into different planes. This causes the perforation lines 12 to
tear or burst. Alternate strips, thus formed, will exit this embodiment of the strip
separating means between rollers 46 and 48 in slightly different planes and are then
brought back into the same plane as they move into the transverse separating means
C.
[0041] As will now be appreciated, in the second perferred embodiment of strip separating
means B, aligned belts serve to clamp the sheet along the strips. As the adjacent
clamped portions of the sheet gradually move to different vertical planes or levels,
a force is exerted along perforation lines 12 to burst same, forming the separate
strips.
[0042] The third perferred embodiment of the present invention is disclosed in figures 6,
7 and 8. As seen in these figures, a platen 50 is situated below sheet A. Platen 50
is provided with a plurality of elongated recesses 52 which are considerably wider
than but generally aligned with perforation lines 12 on sheet A. As sheet A travels
over plate 50, the forward movement thereof is momentarily stopped and a pressure
plate 54 is pushed down over the sheet, clamping the sheet between plate 54 and the
upper surface of platen 50. Pressure plate 54 has a plurality of elongated slots 56
therein which align with the recesses 52 on platen 50. Above pressure plate 54 is
an element 58 which has a plurality of generally parallel, spaced fin-like members
60 which aligned with slots 56. Element 58 is moved vertically downwardly, towards
platen 50 such that fins 60 pass through slots 56 and into recesses 58, thereby exerting
sufficient force proximate perforation lines 12 to burst same.
[0043] As shown schematically in the drawings, it is perferable to spring mount platen 50
to a base 51 or the like to permit limited movement thereof such that at least a portion
of the force from pressure plate 54 can absorbed as the pressure plate 54 is recipricated
towards platen 50.
[0044] Preferrably, the movements of plate 54 and element 56 are controlled in a conventional
manner by a rotating cam shaft 55 carrying a cam 57. A cam follwer 59 is connected
to element 58. Rotating cam shaft 55 is driven in unison with the rollers of transverse
separating means B such that the sheet A moves through the apparatus intermittently.
[0045] Element 58 is attached to pressure plate 54 by a series of springs 61 so that platen
54 and element 58 reciprocate together. However, the vertical distance over which
platen 54 moves is less than the vertical distance over which element 58 moves.
[0046] After fins 60 have separated the strips along perforations 12, over a given length
in the direction of the sheet movement, for example 8 inches, pressure plate 56 and
element 58 move upwardly to release strip A, which can now progress through the apparatus
an additional length. Thereafter the motion of the continuous strip A is again stopped
and pressure plate 56 and element 58 are recipricated to burst the next section of
the perforation lines 12.
[0047] Referring again to figures 1 and 2, after sheet A exits the strip separating means
B it enters into the first portion of the transverse separating means C which consists
of a pair of driven pressure rollers 70, 72. Rollers 70, 72 have substantially uniform,
relatively rigid rubber exterior surfaces. They serve to pinch the separated strips
therebetween. One or both of rollers 70, 72 are driven at a given speed, by conventional
drive means. Spaced from rollers 70, 72, and downstream thereof, are a second pair
of rollers 74, 76 which form the second section of the transverse separating means
C.
[0048] If the labels are to be collected in strips, they are taken directly from between
rollers 70 and 72, at this point, pass over roller 74 and into the strip collection
means F, as illustrated in phantom in figure 2. However, assuming that the strips
are to be separated into individual labels, the strips will pass from rollers 70,
72 to the second set of rollers 74, 76.
[0049] One more of the rollers 74, 76 is driven. The speed of the second pair of rollers
74, 76 is somewhat greater than the speed of the first pair of rollers 70, 72 such
that the strips of labels are separated transversely, along perforation lines 14.
The individual labels 16 exit the second pair of rollers 74, 76 and are accumulated
on a conveyor belt 80 which moves between a pair of powered rollers 82 and 84 in a
direction which is transverse to the direction of movement of sheet A through the
apparatus. The labels may be collected in a stack or like at the end of belt 80. Alternatively,
a slowly moving conveyor belt extending away from rollers 74,76 but in the same direction
the sheet movement may be utilizied.
[0050] It will now appreciated that the present invention relates to apparatus for automatically
separating labels from a perforated sheet in which labels in the sheet are first separated
into strips, along spaced, parallel perforation lines extending in the direction of
sheet movement, and then into individual labels, along spaced perforation lines extending
in a direction transvere to sheet movement. The strip separation can be accomplished
in one of three ways. In the first perferred embodiment, a roller having a resiliant
exterior surface divided into discontinuous alternating larger and smaller diameter
areas and a roller with a rigid exterior having a continuous surface of different
diameter sections cooperate to clamp the sheet at points between the perforation lines
and exert a force along the perforation lines. The second embodiment involves moving
belts which clamp the sheet between the perforation lines and gradually separate into
different planes. The third embodiment includes a reciprocating element with fin-like
members which cooperate with a slotted pressure pad. The fins and slots are aligned
with the perforation lines. The transverse separation means utilizes first and second
spaced pairs of rollers. The second pair of rollers is rotated at a high speed than
the first pair, such that labels are completely separated. The individual labels can
then be accumulated on a slowly moving conveyor.
[0051] In none of the embodiments of the strip separating means are sharp edges or knife
blades of any type used. Accordingly, there is no opportunity for such edges or blades
to dull and require replacement. Moreover, the safety of the operator of the machine
is greatly enhanced without such sharp edges or blades. Further, it should be appreciated
that in none of the three embodiments is registration with the perforation lines critical.
Thus, the forces exerted on the perforation lines need not be exerted exactly on the
perforation lines but can be exerted anywhere proximate thereto, in order to achieve
the required result. Hence, not only is the machine safe, the necessity for precise
force application on the perforation lines is eliminated and thus most of the registration
problems usually found in high speed machines are eliminated.
[0052] While only a limited number of perferred embodiments had been disclosed for purpose
of illustration, is obvious that many variations and modifications could be made thereto.
It is intended to cover all of the variations and modifications which fall within
the scope of the invention as defined by the following claims.
1. Apparatus for separating individual useable members from a continuous sheet, the
members being defined by a first set of spaced, parallel perforation lines forming
strips of members, the apparatus comprising first means for separating the sheet along
said first set of perforation lines, said first separating means comprising means
for clamping adjacent strips to substantially prevent lateral movement thereof and
means for exerting a force proximate the perforation lines between adjacent strips
to separate the sheet into strips.
2. The apparatus of claim 1 further comprising means for collecting the separated
strips in roll form.
3. The apparatus of claim 1 wherein the members are further defined by a second set
of spaced, parallel perforation lines, substantially orthogonal to the first set,
and further comprising second means for separating the sheet along said second set
of perforation lines.
4. The apparatus of claim 3 further comprising means for accumulating the individual
members.
5. The apparatus of claim 3 wherein said second separating means comprises first and
second spaced pairs of pressure rollers and means for driving said second pair of
pressure rollers at a speed greater than the speed at which said first pair of pressure
rollers is driven.
6. The apparatus of claim 4 wherein said accumulating means comprises relatively slow
moving conveyor means.
7. The apparatus of any claims 1, 3 or 5 wherein said first separating means comprises
first and second mating rollers adapted to receive the sheet therebetween, means for
rotating at least one of said rollers, said first roller comprising a relatively resilient
exterior surface divided into alternating relatively larger and relatively smaller
diameter sections, said relatively smaller diameter sections being substantially aligned
with the lines of perforation of said first set and said relatively larger sections
being substantially aligned with the mid-portions of the strips, said second roller
having a relatively rigid exterior surface with relatively wide larger diameter areas
aligned with the relatively larger diameter sections of said first roller surface
so as to clamp said mid-portions of the strips therebetween.
8. The apparatus of claim 7 where said second roller further comprise relatively narrow
larger diameter areas aligned with said relatively smaller diameter sections of said
first roller.
9. The apparatus of claim 8 wherein adjacent lines of perforation are separated by
a given distance and wherein said given distance is smaller than the distance along
said exterior surface of said second roller between adjacent relatively narrow larger
areas thereof.
10. The apparatus of any of claim 1, 3 or 5 wherein said first separating means comprises
pairs of belts extending in substantially parallel directions aligned with the strips
and adapted to clamp each strip therebetween, means for driving the belts from a first
position to a second position, adjacent belts being in substantially the same plane
at said first position and gradually extending into different planes approaching said
second position.
11. The apparatus of claim 10 comprising first and second pairs of rollers at said
first and said second positions, respectively, each of said belts extending around
a different one of the rollers in each pair, said rollers in said first pair having
surfaces with substantially uniform dia- menters and said rollers in said second pair
having surfaces divided into alternating sections of relatively larger and relatively
smaller dimension.
12. The apparatus of any of claim 1, 3 or 5 when said first means comprises a platen
over which the sheet extends, a pressure plate situated above the platen having slots
aligned with the lines of perforation, an element with fins substantially aligned
with the slots, means for moving said plate relative to said platen to clamp the sheet
therebetween and means for moving said element relative to said plate such that said
fins pass through the slots.
13. The apparatus of claim 12 wherein said platen comprises recesses aligned with
said slots.
14. The apparatus of claim 13 further comprise means for resiliently connecting said
plate and said element.
15. The apparatus of claim 12 further comprising means or receprocating said element
relative to said platen.
16. Apparatus for separating strips of useable members from a continuous sheet, the
strips being defined by a plurality of spaced, parallel lines of perforation, the
apparatus comprising first and second mating rollers adapted to receive the sheet
therebetween, means for rotating at least one of said first and second rollers, said
first roller comprising a relatively resilient exterior surface divided into a plurality
of alternating relatively larger diameter sections and relatively smaller diameter
sections, said relatively smaller diameter sections being substantially aligned with
the lines of perforation, said second roller having a relatively rigid exterior surface
comprising a plurality relatively wide larger diameter substantially aligned with
the mid-portions of the strips and with the relatively larger diameter portions of
said first roller surface to clamp the strips against lateral movement and relatively
narrow larger diameter portions substantially aligned with the lines of perforations,
said second roller surface being contoured such that the distance along the surface,
between adjacent relatively narrow larger portions is longer than the distance between
the lines of perforations.
17. Apparatus for separating strips of useable members from a continuous sheet, the
strips being defined by a plurality of spaced, parallel lines of perforation, the
apparatus comprising a plurality of substantially parallel belt pairs which clampingly
engage the sheet at locations between the perforation lines and means for driving
said belts to move the sheet from a first position to a second position, adjacent
belt pairs engaging the sheet in substantially the same plane at said first position
and in substantially different planes at said second position.
18. The apparatus of Claim 17 when said different planes are offset in a direction
substantially perpendicular to the surface of the sheet.
19. The apparatus of Claim 17 comprising a first pair of belt supporting rollers at
said first position and a second pair of belt supporting rollers at said second position,
said second pair of rollers comprising a top roller having an exterior surface with
alternating relatively larger and relatively smaller diameter sections and a bottom
roller having an exterior surface with alternating relatively larger and relatively
small diameter sections, said relatively larger diameter sections of said top roller
substantially aligning with said relatively smaller diameter sections of said bottom
roller.
20. Apparatus for separating strips of useable members from a continuous sheet, the
strips being defined by a plurality of spaced, parallel lines of perforation, the
apparatus comprising a platen over which the sheet extends, a pressure plate situated
above the platen and having slots aligned with the lines of perforation, an element
with fins substantially aligned with the slots, and means for moving said element
and said platen relative to said plate such that the sheet is clamped between the
plate and the platen and said fins pass through the slots.
21. The apparatus of claim 20 further comprising means for operably connecting said
element and said plate.
22. The apparatus of claim 21 when said platen has recesses aligned with said slots.
23. The apparatus of claim 11, 13 or 16 further comprising means for collecting the
strips.