[0001] The present invention relates to an assembly of elements making up a modular joint
by means of which to interconnect the struts of suspended structures.
[0002] In the art field embracing the prefabrication of temporary structures, in particular
those designed to support lightweight roofing erected as shelter over normally open
spaces in public or private use, the systems most widely adopted are typified by a
plurality of structural joints at which the struts of the supporting framework are
interconnected by means of specially designed coupling assemblies. Given the extreme
variation in shape and dimensions of possible roof layouts, the angles at which the
component struts meet in space will differ notably from one roofing plan to another.
This diversity is accentuated further, given the dissimilarity of the essential geometries
adopted in the design of such roofing structures, in terms both of function and of
appearance.
[0003] In order to accommodate the specific constructional requirements which arise out
of such diversity, a first type of assembly consists substantially in a multiple strut
connector affording a plurality of fixing flanges to which the ends of the struts
are secured by means of pivots. Whilst this hinged type of articulation affords some
degree of versatility in erection of the roof, or whatever construction, it also betrays
the serious structural drawback of increased stress on the struts deriving from the
hinged joints; the strut must therefore be designed with more generous transverse
dimensions to ensure sufficient strength, and is heavier than a strut associated with
a rigid socket type connector.
[0004] Moreover, a structure erected utilizing this hinged type of arrangement undoubtedly
lacks the general stability of a structure with rigid connectors.
[0005] A second type of construction technique designed to overcome such drawbacks employs
structural joints of prefabricated and positively coupled design, by means of which
the struts are connected with their axes disposed along directions predetermined by
the embodiment of the coupling elements themselves. This type of solution is certainly
able to remedy the stress problem, though without affording any modular advantages
whatever; in effect, the diverse constructional requirements encountered in practice
have to be met by customizing connectors to suit individual installations, unless
the decision is taken to manufacture extensive ranges of ready-made assemblies and
therefore to shoulder the associated high investment and inventory costs.
[0006] The object of the present invention is to overcome the drawbacks described above.
[0007] The stated object is realized in an assembly of elements as characterized in the
appended claims, which comprises at least one multiple coupling element affording
a plurality of profiled sockets, and an interlocking longitudinal element of which
one end affords a profiled tip accomodated to a matching fit and positively retained
by a relative socket, and the remaining end is connected stably to a respective strut.
The interlocking geometry of the socket and the tip of the longitudinal element is
such as to enable a stable connection of the struts to a structural joint of modular
embodiment in which the component parts are positively coupled and yet removable one
from another.
[0008] In a preferred embodiment, the tip profile exhibits faces convergent in a longitudinal
plane containing both the axis of symmetry of the tip itself and the mutually parallel
axes of the longitudinal element and the connected strut; also, the axis of the tip
is angled away from the axis of the longitudinal element to a degree whereby the convergent
faces are disposed in planes respectively parallel with and angled in relation to
the axis of the strut, in such a way as allows of altering the angle between the axis
of the strut and the plane in which the parallel or angled face of the tip is offered
to the surface of a relative socket afforded by the multiple coupling element.
[0009] This advantageous feature, in conjunction with the fact that the multiple coupling
element affords a plurality of sockets set apart one from the next at given angular
distance, brings the added advantage that different longitudinal elements can be paired
selectively with one multiple coupling element to create a modular system of joints
offering a wide range of geometrical options.
[0010] A further advantage of the invention is that the modular joint can be pre-assembled
conveniently on the ground, according to erection requirements, and the assembly then
fitted into the structure.
[0011] Thus, with an assembly of elements according to the present invention, it becomes
possible not only to embody positively coupled joints affording greater economies
from the structural standpoint, but also, utilizing a greatly streamlined range of
versatile and easily assembled components, to obtain notable economies in manufacture
and stock control of the assembly, as well as in the erection of structures incorporating
the assembly.
[0012] The invention will now be described in detail, by way of example, with the aid of
the accompanying drawings, in which:
- fig 1 shows the assembly of elements according to the invention in its entirety, exploded
and partly in section;
- figs 2a and 2b are further illustrations of one of the elements in fig 1, viewed in
plan from above and from beneath, respectively;
- fig 3 is a detail of one of the elements of the assembly, seen in section through
III-III, fig 1;
- figs 4 and 5 are further illustrations of one of the elements of fig 1, seen in plan
from beneath and from above, respectively;
- figs 6 and 7, are further illustrations of one of the elements of fig 1, seen in plan
from above and from beneath, respectively;
- figs 8, 9 and 10 show details of structures such as might be erected using an assembly
of elements according to the invention, by way of example.
[0013] In fig 1 of the accompanying drawings, 1 denotes an assembly of modular elements
serving to join the struts 2 of a temporary roof structure, comprising two multiple
coupling elements 3 matched one to the other by way of relative mating surfaces 4a
and 4b and secured thus with fastening means 7, by means of which to interconnect
a plurality of struts 2; the assembly 1 further comprises a plurality of longitudinal
coupling elements 8, each associated axially with one end of a relative strut 2, which
are insertable between and retained positively by the two multiple coupling elements
3.
[0014] Each multiple coupling element 3 is of symmetrical embodiment in relation to a centre
axis (figs 4, 5, 6 and 7), and each mating surface 4a and 4b affords a respective
plurality of profiled sockets 5a and 5b merging with corresponding slots 6 of which
the transverse dimensions are smaller than those of the sockets 5a and 5b.
[0015] In the preferred embodiment of figs 4 and 6, the sockets 5a-5b are eight in number
and distributed uniformly about a given circumference
[0016] The single longitudinal coupling element 8 exhibits a body 9 of which one end 9a
is connected to the relative strut 2 and the remaining end 9b affords a profiled tip
10 shaped to match the sockets 5a-5b of the multiple coupling elements 3. More exactly,
the tip 10 is carried by a shank 20 of rectangular section extending from the body
9 and of shape such as to occupy the corresponding sockets 5a-5b of the two multiple
coupling elements 3 with the shank 20 longitudinally disposed in the relative slot
6.
[0017] The width of the profiled tip 10 is greater than that of the single slots 6 of the
multiple coupling elements 3, such that with geometrical interference occasioned between
the tip and the elements 3 in a direction coinciding with the axis 91 of the body
9 of the longitudinal element 8, an interlocking fit is established whereby the longitudinal
element 8 remains positively retained and yet removable from between the multiple
coupling elements 3.
[0018] The shaped tip 10 of the longitudinal element 8 is preferably polyhedral in shape,
exhibiting a first pair of opposite angled faces 12 and 13 converging on a point forward
of the body 9 and coinciding with the longitudinal axis 10a of the polyhedron, hence
of the tip; in a preferred embodiment, the two faces 12 and 13 will be set at identical
angles on each side of the tip axis 10a.
[0019] As discernible from fig 1 in particular, the tip 10 of the preferred longitudinal
coupling element 8 is also angled away from the axis 91 of the body 9, advantageously
to a degree matching the convergence between either of the first faces 12 and 13 and
the tip axis 10a. Accordingly, as shown in fig 1, one face 12 of the first pair is
disposed parallel with the longitudinal axis 91 of the body 9, hence with the axis
of the associated strut 2, whereas the angle between the opposite face 13 and the
same axis 91 is equal to the sum of the angles compassed by the two convergent faces
12 and 13 and the tip axis 10a.
[0020] It follows therefore, that if the longitudinal element 8 is offered to a socket of
the multiple coupling elements 3 with the face denoted 12 flush against the bottom
face 14 of the socket 5a, then the axis 91 of the body 9, hence the strut 2 also,
will lie parallel to this same bottom face 14 as in fig 1, whereas if the opposite
face 13 is offered to the bottom face 14 of the socket 5a, the strut 2 will be displaced
from the position of fig 1, with the axis 91 of the body 9 rotated through an angle
equal to the sum of the angles compassed by the convergent faces 12 and 13 and the
tip axis 10a.
[0021] In a preferred embodiment, the angles of the first pair of faces 12 and 13 in relation
to the axis 10a of the tip 10 will be identical, and advantageously 225° or 15°, in
such a manner that the struts 2 can be disposed parallel to the bottom face 14 of
the sockets 5a, and angled away at 45° or 30°. 15 and 16 denote second pairs of faces
afforded by the profiled tip 10, which are angled in relation to a longitudinal plane
containing both the tip axis 10a and the axis 91 of symmetry of the body 9, and of
shape such as to wedge to an exact fit in a corresponding socket 5a-5b of the multiple
coupling elements 3 when the mating surfaces 4a and 4b are brought together and the
fastening means 7 located and tightened; in the preferred embodiment of fig 1 such
means 7 consist in a screw 17 of which the axis is disposed normal to the mating surfaces
4a and 4b.
[0022] Figs 8, 9 and 10 show just three examples of joints that might be fashioned for a
suspended structure utilizing the assembly 1 of elements according to the invention,
in which the longitudinal elements 8 are connected to the multiple coupling elements
3 in a variety of ways so as to alter the angle of the struts 2 in space to suit different
erection requirements.
[0023] In one alternative and simplified embodiment of the invention, the profiled tip 10
might be disposed in alignment with the shank 20 and the body 9 of the longitudinal
element 8, rather than angled; such a solution permits clearly of fashioning structural
joints in which the struts 2 can be disposed at one angle only in relation to the
multiple connector.
[0024] It will be observed, moreover, that in a preferred embodiment of the assembly of
elements as shown in the drawings, the two multiple coupling elements 3 of the assembly
are dissimilar one from the other, the one affording a sleeve 50 enabling connection
to a vertical strut 2 beneath, the other with the slots 6 extended to accommodate
the maximum height of the shank 20. Nonetheless, it will be clear that the two elements
3 might be identical in embodiment without prejudice to the spirit of the invention.
[0025] In a further alternative embodiment of the present invention, one of the multiple
coupling elements 3 might be fashioned with a plain transverse mating surface 4, devoid
of sockets 5, which functions simply as a means by which to clamp the profiled tips
10 of the longitudinal elements 8 in sockets 5 formed entirely in the remaining multiple
coupling element 3.
1) An assembly of elements for modular joints serving to connect the struts of suspended
structures, characterized,
in that it comprises:
- at least one multiple coupling element (3) serving to interconnect a plurality of
struts (2), which affords a plurality of profiled sockets (5) each merged with a slot
(6) of transverse dimensions less than the transverse dimensions of the socket;
- a plurality of longitudinal coupling elements (8) each comprising a body (9) axially
associated with and secured by way of one end (9a) to a relative strut (2), of which
the remaining opposite end (9b) affords a profiled tip (10) connecting with the body
(9) by way of a shank (20), matched to and insertable in a relative socket (5) of
the multiple coupling element (3) in such a way as to interfere geometrically with
the corresponding slot (6) and thus removably interlock the longitudinal element (8)
to the multiple coupling element (3).
2) An assembly as in claim 1, comprising two multiple coupling elements (3) disposed
one on either side of the longitudinal elements (8) and affording relative mating
surfaces (4a, 4b) of which at least one incorporates the sockets (5), and fastening
means (7) by which the elements (3) are secured one to the other when the mating surfaces
are brought together.
3) An assembly as in claim 1, wherein the multiple coupling element (3) affords eight
sockets (5) distributed uniformly about a common circumference.
4) An assembly as in claim 1, wherein the multiple coupling element (3) affords at least
one sleeve (50) enabling connection to a strut (2).
5) An assembly as in claim 1, wherein the profiled tip (10) of the longitudinal element
(8) is polyhedral in shape.
6) An assembly as in claim 1, wherein the profiled tip (10) and the shank (20) of the
longitudinal element (8) are disposed in axial alignment with the body (9).
7) An assembly as in claim 1, wherein the longitudinal axis (10a) of the profiled tip
(10) is angled in relation to the axis (91) of symmetry of the body (9) of the longitudinal
element (8).
8) An assembly as in claim 1, wherein the profiled tip (10) affords a first pair of
opposed faces (12, 13) converging away from the body (9) of the relative longitudinal
element (8) and onto the longitudinal axis (10a) of the tip.
9) An assembly as in claim 1, wherein the profiled tip (10) is disposed with its longitudinal
axis (10a) angled in relation to the axis (91) of symmetry of the body (9) of the
longitudinal element (8) and affords a first pair of opposed faces (12, 13) converging
away from the body (9), such that when associated with a socket (5a, 5b) of the multiple
coupling element (3), the longitudinal element (8) can be disposed at different angles
by offering one or other of the opposed faces (12, 13) to a bottom face (14) of the
socket (5).
10) An assembly as in claim 1, wherein the shank (20) is rectangular in cross section.
11) An assembly as in claim 1, wherein the profiled tip (10) affords at least one second
pair of opposed faces (15, 16) converging on the longitudinal axis (10a) of the tip
(10) and onto a longitudinal plane containing both the axis (10a) of the tip and the
axis (91) of symmetry of the body (9).
12) An assembly as in claim 2, wherein fastening means (7) consist in a single screw
(17) disposed normal to the mating surfaces (4a, 4b), by which the multiple coupling
elements (3) are secured one to another.
13) An assembly as in claim 7, wherein the longitudinal axis (10a) of the profiled tip
(10) is angled at 15° in relation to the axis (91) of symmetry of the body (9) of
the longitudinal element (8).
14) An assembly as in claim 7, wherein the longitudinal axis (10a) of the profiled tip
(10) is angled at 225° in relation to the axis (91) of symmetry of the body (9) of
the longitudinal element (8).
15) An assembly as in claim 8, wherein the angles of convergence compassed between the
first pair of faces (12, 13) and the longitudinal axis (10a) of the profiled tip (10)
are identical.