[0001] The present invention relates to a feed duct for a straw firing furnace comprising
a slide valve with a valve member for closing of the duct, a sprinkler in a wall of
the duct upstream of the slide valve, a water supply valve and a water supply pipe
for the sprinkler, and means for control and activation of the opening and closing
of the valve member and the water supply valve.
[0002] From accepted DK Patent Specification No. 143,471 a feed duct of this type is known,
in which a fire in the straw in the duct is extinguished by means of water supplied
through the sprinkler. In US Patent No. 4.181.082 a plant for combustion of solid
fuel, for instance wood, is disclosed, in which a thermostatically activated water
supply valve is mounted in the duct, said valve opening for the addition of water
to the fuel in the duct between a supply piston for fuel and the furnace space, when
the temperature in the duct exceeds a certain level.
[0003] These known plants suffer from the drawback that the water supplied can flow freely
into the furnace space, in which it may cause damage, for instance by penetrating
firebricks, by sudden cooling of heated parts, violent generation of steam, etc. From
the text of the above accepted DK patent specification it appears that a fire in the
feed duct may arise as a bale of straw ignites explosively, whereby flames flash through
the inlet to the furnace space not yet closed by means of the slide valve. Due to
this constant risk of fire the running of straw fired plants has required the constant
presence of an operator for the monitoring of the plant.
[0004] During normal operation of a plant a fire may, however, also arise in the feed duct
for other reasons, for instance when the straw fired furnace is to be stopped, both
in case of a planned stop or in case of an emergency stop, for instance caused by
a too low water level in an associated boiler.
[0005] In connection with a planned stop of the straw fired furnace, the supply of straw
to the furnace is stopped, and the straw is removed to the greatest possible extent
from the feed duct, after which the slide valve is closed. As there will usually be
some straw left in the duct, the valve cannot be completely closed. In case of an
emergency stop, the valve member is closed directly down against the straw in the
filled duct and stops in a position, which depends upon the degree of compression
of the straw in the duct.
[0006] Gradually, the fire will spread through surface burning from the furnace space to
the feed duct upstream of the water-cooled part of the duct until also the straw under
the valve member catches fire and has to be extinguished by the operators of the plant
in order to prevent further spreading of the fire to other parts of the plant. Due
to the often violent and prolonged generation of heat in the burning straw the involved
parts of the slide valve and the feed duct may be damaged, for instance through deforming
or cracking, resulting in an unintended operational break-down and considerable repair
costs.
[0007] The object of the invention is to provide a feed duct of the kind stated by way of
introduction, by means of which water is prevented form entering the furnace space,
when a fire in the duct is extinguished, and by means of which the slide valve is
secured against damage on account of the heat generation.
[0008] A further object of the invention is to provide a feed duct, which ensures that a
fire is so effectively extinquished that a straw fired plant, of which the duct is
a part, may be operated without the constant presence of an operator.
[0009] The feed duct according to the invention differs from the known types in that that
the sprinker is positioned close to the valve member and adapted to sprinkle said
valve member by water, and that the bottom of the housing of the slide valve is positioned
lower than the bottom of the feed duct and is provided with drain openings for draining
off water supplied through the sprinkler.
[0010] Thereby it is achieved that the water from the sprinkler, in addition to thoroughly
drenching the straw in the duct upstream of the slide valve, cools off the slide valve
so that it will not deform on account of the heat generated. The water supplied is
drained off through the valve housing and consequently does not penetrate into the
furnace space or spread further upstream in the duct, whereby damages in these parts
are prevented. The last-mentioned measure further has the additional advantage that
water may be added in bigger amounts and over longer periods than is the case with
the known plant.
[0011] In a preferred embodiment of the feed duct according to the invention the valve member
of the first slide valve may be hollow and adapted for being filled with water. In
another embodiment there may be means for circulating cooling water through the space
in the valve member. In these embodiments a further safeguard against damage of the
valve member in the slide valve due to the high temperatures is achieved.
[0012] In a third embodiment of the feed duct according to the invention there may, when
the valve member, as described above, is independently cooled, be provided means for
intermittent supply of water to the spray nozzle. As the fire only spreads comparatively
slowly in the feed duct, it is in many cases not necessary to maintain a constant
sprinkling of the straw once the straw has been thoroughly drenched, whereas it is
necessary to keep the straw and the area at the slide valve constantly wet to prevent
any remaining embers from starting the fire again. By this measure the fire is extinguished
so effectively that the need for a constant presence of an operator is eliminated.
[0013] A fourth embodiment of the feed duct according to the invention is characteristic
in that upstream of the sprinkler a second slide valve for closing of the duct is
mounted, that its valve housing is provided with drain openings for draining off water
supplied through the sprinkler and means for controlling and activating the opening
and closing of the valve members, and in that the means for control and activation
of the valve members are adapted to simultaneously close both slide valves. Thereby
an additional safeguard against fire penetrating further upstream in the feed duct
is achieved, a further possibility of draining off water from the feed duct being
simultaneously created.
[0014] In a fifth embodiment of the feed duct according to the invention, the duct portion
downstream of the first slide valve may be water-cooled, which has the effect that
also this portion of the duct is secured against damage due to violent heat generation.
[0015] The invention will be explained in detail in the following by means of the drawing,
which shows an example of an embodiment of the gate valve arrangement according to
the invention.
[0016] The drawing shows a feed duct 1, which at one end is connected with a inlet duct
2, through which straw from a silo (not shown) is conveyed down in front of a piston
3, which moves backwards and forwards as indicated by the arrow A and thereby presses
the straw into the duct. The other end of the feed duct 1 leads through the front
wall 4 of a straw fired furnace and opens into a furnace space 5. A portion 6 of the
duct 1 adjoining the front wall 4 is provided with a cooling jacket 7, and the space
8 between the cooling jacket 7 and the outer wall of the duct 1 is flowed through
by cooling water.
[0017] Upstream of the water-cooled duct portion 6 two slide valves 10 and 11 are mounted
in the feed duct 1, mutually separated by a short duct section or intermediate piece
20. The downstream slide valve 10 is mounted directly on the water-cooled duct portion
6. The slide valve 10 comprises a valve housing 12, a valve member 13, and a pneumatic
activating cylinder 14, which through its piston rod 15 displaces the valve member
13 between the open position shown in the drawing, in which the straw can freely pass
through the valve housing 12 to the furnace space 5, and a closed position, in which
the valve member 13 completely blocks the passage of the straw. Slide valve 11 is
in the same way as slide valve 10 provided with a valve housing 16, a valve member
17, and a pneumatic activating cylinder 18 with a piston rod 19.
[0018] The valve member 13 of the slide valve 10 consists of two plates with a common interspace,
which during operation is kept filled with water.
[0019] At the upper edge of the intermediate piece 20 at its end facing the valve housing
10 a sprinkler 21 with a feed pipe 22 for water is built in. The sprinkler 21 is directed
such that water supplied through the pipe 22 is conveyed to the area, which is occupied
by valve member 13, when the slide valve 10 is closed, as well as to the area of the
intermediate piece 20 situated immediately upstream. Valve housings 12 and 16 are
made in such a way that their bottoms 23 are positioned somewhat below the bottom
9 of the feed duct 1. The bottoms 23 are provided with drain openings 24 and 25, so
that water injected through the nozzle 21 may be drained off through these openings.
[0020] The gate valve arrangement works in the following way:
During normal operation the valve members 13 and 17 are displaced to the open position
show in the drawing, and the straw is by means of the piston 2 intermittently pressed
through the feed duct 1 to the furnace space 5, in which it is burned.
[0021] When it is desired to stop the firing, the supply of straw is interrupted at 2, and
by means of the piston 3 the straw in the feed duct 1 is pressed so far into the duct
as possible. Then the valve members 13 and 17 are by means of the pneumatic activating
cylinders 14 and 18, respectively, brought to their closed positions. Remaining straw,
if any, in the valve housings and in the intermediate piece 20 is compressed thereby
and may, if the amount of straw is too big, prevent a complete closing of the valve
members.
[0022] Then water is supplied intermittently to nozzle 21, which causes a complete drenching
of the straw, if any, in the intermediate piece 20. Surplus water is drained off through
the drain openings 24 and 25.
[0023] As straw is not supplied any more to the furnace space 5, the fire in there will
gradually spread backwards through the mouth of the feed duct 1, and the straw in
the water-cooled duct portion 6 will catch fire. As, however, the straw below the
valve members is strongly compressed and drenched, the fire will not spread by surface
burning in the area between the slide valves, and on account of the heavy drenching
burning of the straw in the duct piece 20 is prevented. The closed, water-filled valve
member 13 is also sprinkled by water from the spray nozzle 21 and is thereby kept
at a temperature so low that the valve member will not be damaged by the burning straw.
The valve housing 12 is also cooled, partly by being connected with the water-cooled
duct portion 6, partly by water draining off through the drain opening 24.
[0024] As the fire spreads comparatively slowly in the feed duct, it is in the case, in
which the valve member 13 is independently cooled, as shown in the drawing and described
above, sufficient to supply the water intermittently to the spray nozzle 21, as there
has already been established sufficient safety against burning of the straw in the
duct piece 20, when this straw once has been thoroughly drenched. To prevent embers
in the feed duct from starting the fire again, it is, however, necessary at regular
intervals to supply water to the spray nozzle.
[0025] Tests with a gate valve arrangement according to the invention has shown that the
fire is stopped so effectively from spreading backwards through the feed duct that
it is possible to leave the plant unmanned during operation. The necesary control
and monitor functions, which among others causes a closing of the slide valves, when
required, are of a conventional nature and need no further explanation.
1. A feed duct (1) for a straw firing furnace comprising a slide valve (10) with a valve
member (13) for closing of the duct, a sprinkler (21) in a wall of the duct upstream
of the slide valve, a water supply valve and a water supply pipe (12) for the sprinkler,
and means (14) for control and activation of the opening and closing of the valve
member and the water supply valve, characterized in that the sprinker (21) is positioned close to the valve member (13) and adapted
to sprinkle said valve member by water, and that the bottom (23) of the housing (12)
of the slide valve (10) is positioned lower than the bottom (9) of the feed duct (1)
and is provided with drain openings (24) for draining off water supplied through the
sprinkler (21).
2. A feed duct according to claim 1, characterized in that the valve member (13) of the slide valve (10) is hollow and adapted for being
filled with water.
3. A feed duct according to claim 2, character-characterized in comprising means for circulating cooling water through the space in the valve
member (13).
4. A feed duct according to any of the preceding claims, characterized in that the means for controlling and activating the water supply valve are adapted
to intermittent supply of water to the sprinkler (21).
5. A feed duct according to any of the preceding claims, characterized in that upstream of the sprinkler a second slide valve (11) for closing of the duct
(1) is mounted, that its valve housing (16) is provided with drain openings (25) for
draining off water supplied through the sprinkler (21) and means for controlling and
activating the opening and closing of the valve members (17), and in that the means
for control and activation of the valve members (13,17) are adapted to simultaneously
close both slide valves (10,11).
6. A feed duct according to any of the preceding claims, characterized in that the duct portion (6) downstream of the first slide valve (10) is water-cooled.