BACKGROUND OF THE INVENTION
a) Field of the invention
[0001] The present invention relates to a method for sorting objects such as bottles or
containers, at least two different transparent or translucent plastic materials, according
to the kind of plastic materials these objects are made of.
[0002] The invention also relates to an apparatus for use to carry out this method.
b) Brief description of the prior art
[0003] It is known that a very large number of plastic bottles or containers are sold and
disposed off every day throughout the world. Because these reject plastic bottles
or containers are not biodegradable, they constitute a substantial source of pollution.
[0004] It has already been suggested to recover the plastic materials of which they are
made, which materials are usually P.V.C., P.E.T. (polyester), polystyrene, polypropylene
or polyethylene, in view of recycling them. The major problem however with such a
recovery is that, on the one hand, it is very difficult to distinguish most of the
existing plastic materials from each other and that, on the other hand, P.V.C., P.E.T.,
polyethylene and polypropylene must be separated from each other to make their recycling
possible and economically viable.
[0005] Accordingly, there is presently a great need for a method for use to sort reject
plastic bottles or containers according to their plastic compositions, in order to
separate, for example, P.V.C. bottles or containers from P.E.T. and other plastic
bottles or containers, and thus make recycling of these rejects possible.
[0006] Different methods and apparatus are presently being known, for use to sort objects
made of different transparent or translucent materials according to the kind of material
of which they are each made.
[0007] By way of example, U.S. patent No. 4,919,534 granted to ENVIRONMENTAL PRODUCTS CORP.
discloses an apparatus for sorting bottles made of transparent material, in view of
separating those made of plastic material, especially P.E.T., from those made of glass.
The differentiation between glass and plastic is achieved by optical means whose operation
derives from the fact that glass does not affect the polarization of a beam of light
passing therethrough, contrary to plastic which does affect the polarization of such
a beam. The apparatus disclosed in this patent No. 4,919,534 is certainly efficient
to differentiate glass from any kind plastic material. However, it is of no use to
differentiate different plastic materials from each other.
[0008] U.S. patent No. 4,663,522 to SPANDREL ESTABLISHEMENT discloses an apparatus for detecting
the kind of material of which an object is made, which comprises optical means for
measuring the intensity of the radiations scattered in a forward direction into one
or more conceptual hollow cones of appropriate angles when the object to be sorted
is subjected to a light beam.
[0009] U.S. patent Nos. 3,802,558 to SORTEX COMPANY OF NORTH AMERICA INC. and 4,513,868
to GUNSON'S SORTEX LTD. both disclose an apparatus for sorting particles such as glass
beads, grains of rice, and the like, which comprises optical means to measure the
ability of each particle to transmit, reflect or emit visible light in a predetermined
part of the spectrum. In U.S. patent No. 4,513,868, sorting is carried out by detection
of light coming from the object and having any undesired character. In U.S. patent
No. 3,802,558, sorting is carried out according to the transparency and the color
of the particles. None of these patents suggests that it is possible to use the apparatus
disclosed therein to sort different kinds of plastic materials.
[0010] As of interest also are U.S. patent Nos. 3,067,862 to ANCHOR HOCKING GLASS CORPORATION
and 4,379,636 to HAJIME INDUSTRIES LTD., which both disclose an apparatus for inspecting
objects in order to detect defects therein. Both of these documents comprise optical
means to measure light refraction, diffraction and/or diffusion of each object to
be inspected, when this object is subjected to a beam of light. None of them however
are directed to the sorting of objects made of different materials, and more particularly
objects made of different plastic materials.
OBJECTS AND SUMMARY OF THE INVENTION
[0011] An object of the present invention is to provide method for sorting objects made
of different transparent or translucent plastic material according to the kind of
plastic materials these objects are made of, which method is very simple and efficient,
very easy to scale up for operation in an industrial scale, and particularly well
adapted for use sorting bottles or containers made of P.V.C., P.E.T. and other conventional
plastic materials, in view of recycling them.
[0012] Another object of the present invention is to provide an apparatus for carrying out
this method, which apparatus is essentially optical and made of readily available
components, which does not contain any moving elements and is of a low cost to manufacture,
aside which, whenever desired, can be easily connected to a mechanical or pneumatical
sorting device to cause automatic sorting of the objects being processed according
to the kind of plastic material they are made.
[0013] The machine, method and apparatus according to the invention are essentially optical
and take advantage of a "natural" property of any transparent or translucent plastic
material, namely to have a specific wavelength in the U.V. band, called "cut-off wavelength",
above which the coefficient of light transmission of the material dramatically increases
when this material is subjected to a beam of light. The cut-off wavelength where such
a "step" in light transmission may be noticed is quite different from one plastic
material to another and can be said to be specific to each kind of plastic material
although there can be some variations in the value of the cut-off wavelength of a
given plastic material depending on some factors, such as the thickness of this material.
[0014] In the following table, typical cut-off wavelengths of different transparent or translucent
plastic materials commonly used in the industry are given, together with some examples
of products available on the market, which are made of such plastic materials.

[0015] As aforesaid, the method and apparatus according to the invention take advantage
of this cut-off wavelength property to detect the kind of plastic material from which
are made objects such as reject bottles or containers, passing between a source of
U.V. light and detecting means that may consist of a set of sensors each adjusted
to a given wavelength and if desired, to sort the objects as a function of the transmission
signal(s) detected by the sensors.
[0016] In practice, the sensors may be adjusted to give signals indicative of light transmission
at different increasing wavelengths. If, for example, bottles of natural P.V.C. and
polyethylene have to be sorted, use can be made of a first sensor adjusted to any
value between 192 and 302 nm, say 200 nm, to differentiate between these two plastic
materials provided however that there are no opaque bottles. Indeed, any signal indicative
of some light transmission given by the first sensor will indicate that the bottle
being sensed is made of polyethylene. If no signal indicative of some light transmission
is given by the first sensor when a bottle intersects the beam, this will indicate
however that the bottle being sensed is made of natural P.V.C. Of course, other sensors
may be used in combination with the first sensor to detect the presence or absence
of bottles and to normalize the signals.
[0017] As aforesaid, a mechanical or pneumatic sorting device can be connected to the apparatus.
This device may consist of blowers activable to push the object being sensed into
a given bin as is known from U.S. patent Nos. 3,802,558; 4,513,868 or 4,663,522, or
of flaps or baffles to mechanically direct the object into a given chute.
[0018] Since the differentiation between the different plastic materials is made by determination
of the coefficient of transmission of these materials, it is obvious that the objects
to be sorted must be transparent or translucent within the range of U.V. wavelengths
where the measurement is carried out.
[0019] The apparatus and method according to the invention can be devised however to make
it possible to identify as such any opaque material, such as metal or opaque plastic,
and to sort it out.
[0020] More particularly, the present invention as broadly claimed hereinafter is directed
to an apparatus for sorting objects made of at least two different transparent or
translucent plastic materials according to the kind of plastic materials these objects
are made of, each of these different plastic materials having a light transmission
coefficient which dramatically increases above a given wavelength in the U.V., such
a given wavelength known "per se" being called the "cut-off wavelength" and being
a characteristic of the plastic material, the apparatus comprising:
- means to produce a beam of U.V. light; and
- detecting means spaced apart from the beam producing means and positioned to receive
the U.V. light beam, the detecting means giving signals proportional to the intensities
of the received beam at different wavelengths selected within a range encompassing
the known cut-off wavelengths of the different plastic materials,
whereby, in use, each object to be sorted is inserted between the beam producing means
and the detecting means in such a manner as to intersect said U.V. light beam and
the signals given by the detecting means at said different wavelengths are compared
with each other to determine the cut-off wavelength of the plastic material of which
said inserted object is made, and thus to identify this plastic material.
[0021] The present invention as broadly claimed hereinafter is also directed to a method
for sorting objects made of at least two different transparent or translucent plastic
materials according to the kind of plastic materials these objects are made of, each
of these different plastic materials having a light transmission coefficient which
dramatically increases above a given wavelength in the U.V., such a given wavelength
known
per se being called the "cut-off wavelength" and being a characteristic of the plastic material,
which method comprises the steps of:
- producing a beam of U.V. light;
- subjecting each object to be sorted to this beam in a detection zone;
- detecting the intensities of the beam transmitted by the object in the detection zone
at different wavelengths selected within a range encompassing the known cut-off wavelengths
of the different plastic materials, and
- comparing with each other the intensities detected at said different wavelengths to
determine the cut-off wavelength of the plastic material of which the object subjected
to the beam is being made, in order to identify this plastic material.
BRIEF DESCRIPTION OF THE DRAWINGS
[0022] Other objects, advantages and applications of the present invention will be better
understood upon reading of the following, non restrictive general description of the
invention, given with reference to the accompanying drawings in which:
Fig. 1 is a curve giving the coefficient of light transmission of different plastic
materials as a function of wavelengths ranging from 270 to 360 nm and showing how
one can determine the cut-off wavelengths of these different plastic materials in
view of differentiating them; and
Fig. 2 is a block diagram of an example of apparatus according to the invention.
GENERAL DESCRIPTION OF THE INVENTION
[0023] The apparatus according to the invention as shown in Fig. 2 is intended to be used
for sorting objects made of a number "n" of different transparent or translucent plastic
materials according to the kind of plastic material of which each of the objects to
be sorted is being made, such as P.V.C., UV-protected P.V.C., polystyrene, polyethylene,
polypropylene or P.E.T. As was explained hereinabove, each of these n different plastic
numbered 1, 2...i... n in Fig. 1 has a light transmission coefficient which dramatically
increases above a given wavelength in the U.S. This given wavelength which is called
the "cut-off wavelength" and identified as λ₁, λ₂, ... λ
i ... λ
n in Fig. 1, is a characteristic of each plastic material.
[0024] Basically, the apparatus according to the invention comprises means to produce a
beam of U.V. light and detecting means spaced apart from the beam producing means
and positioned to receive the U.V. light beam. The beam producing means includes a
U.V. light source 11 and a beam conditioning device 13 known
per se, which are both selected to generate a beam partly composed of U.V. light, made up
of wavelengths ranging from, say, 150 to 1,000 nm. The detecting means whose function
is to give signals proportional to the intensity of the received beam at different
wavelengths selectd within a range encompassing the cut-off wavelengths of the different
plastic materials, may comprise:
- means 15 to split the received light beam into a plurality of sub-beams;
- means F₀, F₁, F₂... Fi..., that may consist of interferential filters, gas cells or dispersion elements,
to filter each of these sub-beams at one given wavelength different from the wavelengths
at which the other sub-beams are filtered; and
- a light intensity sensor or detector S₀, S₁, S₂, Si... Sn associated to each of the filtering means to give a signal proportional to the intensity
of the sub-beam filtered by the associated filtering means.
[0025] Advantageously, the splitting means 15 is adapted to produce a number of sub-beams
at least equal to the number "n" of different plastic materials to be identified,
plus one. One of the filtering means hereinafter called "first filtering means" which
is identified as F₀ in Fig. 2, is also adapted to filter the sub-beam it receives
from the splitting means 15 at a wavelength which is lower than the lowest cut-off
wavelength of the different plastic materials to be identified. In operation, the
signal given by the detector D₀ associated to the first filtering means F₀ is used
as an indication of the presence or absence of an object to be sorted intersecting
the U.V. light beam.
[0026] Another filtering means hereinafter called "second filtering means", is adapted to
filter the sub-beam it receives from the splitting means 15 at another wavelength
which is higher than the highest cut-off wavelength of the different plastic materials
to be identified, in order to produce, via the associatd detector, a normalization
signal.
[0027] The wavelength at which this second filtering means is adapted to filter the sub-beam
it receives from the splitting means 15 to produce the normalization signal, may in
practice be a wide band of wavelengths whose upper limit is higher than the highest
cut-off of the plastic material to be detected. This wide band of wavelengths may,
in fact, be so wide as to encompass all the band of emission of the light source 11
therefore making it unecessary to use a filtering element of physical structure as
second filtering means, as is shown in Fig. 2 where the associated detector is identified
as S
n.
[0028] The remaining filtering means F₁, F₂ .... F
i ..., F
n-1 are advantageously adapted to filter the sub-beams they receive from the splitting
means 15 at further wavelengths which are respectively comprised between the various
pairs of adjacent cut-off wavelengths to be determined.
[0029] In practice, the wavelengths at which the first and each of the remaining filtering
means F₀, F₁,... F
i... are adapted to filter the sub-beams they receive from the splitting means 15,
consist of narrow bands of wavelengths of, typically, from 5 to 10 nm, hereinafter
called Δ λ₀,Δλ₁,Δλ₂,Δλ
i, which are respectively centered on the wavelengths of the first and other filtering
means, as is shown in Fig. 1.
[0030] All the detectors S₀, S₁, S₂,... S
i... S
n are connected to a hardware/software processing unit 16 comprising means 17 known
per se for use, to normalize the signals received from all the detectors with the normalization
signal received from the detector S
n associated to the second filtering means. The basic purpose of this normalization
is to take into account any variation in the opacity of the objects to be sorted,
or any lack of uniformity between these objects as will be better explained hereinafter.
The processing unit 16 also comprises processing means 19 operatively associated to
the normalization means 17 and acting in feedback on all of the detectors. These processing
means are devised to synchronize the operation of these detectors when the signal
given by the detector S₀ associated to the first filtering means F₀ intersecting the
U.V. light beam. These processing means are also devised to process the normalized
signals received from the normalization means as will be explained hereinafter, to
give a processed signal indicative of the kind of plastic material of which is made
the object intersecting the U.V. light beam.
[0031] This processed signal can be displayed in any form, i.e. visual or sonorous for us,
for "use" by a human operator. However, this processed signal is preferably used to
control optional discarding means in the form of a sorting device 21 that can be mechanical
and make use of baffles or flaps controllably pistons or solenoids, or be pneumatic
and make use of valve-controlled, air nozzles connected to a pressurized air source,
to "push" the object "0" leaving the detection zone 14 into a bin, container or chute
corresponding to the kind of plastic material of which this object is made.
[0032] The discarding means 21 are therefore connected to the processing means 19 and responsive
to the processed signal given by this processing means 19 to selectively discard the
objects "0" to which processed signals corresponds, into bins corresponding to the
kinds of plastic material of which these objects are made.
[0033] In use, the apparatus can be made automatic and used to sort many objects per second,
provided they are fed at sufficient speed into the detection zone 14. To do so, conveying
means 23 can be provided for mechanically bringing the objects "0" to be sorted between
the beam producing means and the detecting means, so that these objects successively
intersect the light beam and be sorted when they leave the detection zone 14.
[0034] As was explained in the preamble of the present disclosure, the apparatus according
to the invention is particularly well adapted to sort bottles made of at least two
different plastic materials selected from the group consisting of polyethylene, polystyrene,
PVC, PET, UV-resistant PVC and green PET.
[0035] As was also explained hereinabove, each plastic material comprises a "cut-off wavelength"
hich is known, easily determinable and specific to it and under which the coefficient
ot transmission is almost equal to 0. In Fig. 1, these cut-off wavelengths are identified
as λ₁, λ₂,... λ
i,... and λ
n; the wavelengths increasing with increasing values of indices.
[0036] A narrow band of wavelength Δλ
i-1 can be associated to each pair of plastic materials such as materials i-1 and i whose
cut-off wavelengths Δλ
i-1 and λ
i are adjacent. This band Δλ
i-1 is located between the cut-off wavelengths λ
i-1 and λ
i in such a manner that Δλ
i-1 is higher than λ
i-1 but lower than λ
i.
[0037] As can be understood, there will always be a band of wavelengths Δλ
i, i being an integer ranging between 1 and n, which all of the plastic materials whose
cut-off wavelengths are higher than Δλ
i, will remain opaque. If the object to be sorted does not transmit light as explained
hereinabove based on the definition of the cut-off wavelength within the narrow range
Δλ
i, this object will necessarily be made of one of the materials i + 1, i + 2,... or
n.
[0038] This, by way of example, if there is no transmission detected in the narrow range
Δλ
n-1, the object is made of material n. If however, the object does not transmit ligth
in the range Δλ
n-2, the object is made of either material n - 1 or material n. One may then determine
of which one of these two materials the object to be sorted is being made, by checking
whether the object transmits ligtht in the immediately higher range Δλ
n-1.
[0039] As aforesaid, the processing means 19 receives and processes all the signals coming
from the detectors S₀, S₁ ...S
i... S
n which signals are each associated to a range of wavelengths Δλ₀, Δλ₁,... Δλ
n-1. The algorithm used in the processing means 19 is adapted to find the first range
of wavelengths, say Δλ
i (starting with the highest i and decreasing), where the object subjected to the U.V.
light beam does not transmit light. Of course, the material which the object is made
is the one whose cut-off wavelength is immediately superior to this range Δλ
i.
[0040] In practice, the objects subjected to the beam may have different shapes, thickness,
texture, uniformity, etc., especially when these objects are rejects. To take into
account these variations, a plurality of readings can be made at different locations
of every object while the same is moving across the light beam, and all these readings
can be correlated for validation purposes the kind of material of which the object
is made, being actually determined from a statistic evaluation on all these readings.
[0041] In order to further improve the efficiency of the device, all the intensities that
are detected by all the detectors within the measurement ranges Δλ₀, Δλ₁,...Δλ
i..., and Δλ
n can be normalized with the signal received from the detector S
n which is preferably adapted to work on a broad range of wavelengths encompassing
the cut-off wavelengths of all the plastic materials to be identified.
[0042] As can be understood, n - 1 of the n + 1 detectors are used to identify the n materials
forming the objects to be sorted. The remaining detectors are those identified as
S₀ and S
n in the drawings. Detector S
n gives a signal that is used for normalizing the signals from the other detectors.
Detector S₀ gives a signal corresponding to the transmitted intensity in the narrow
range Δλ₀ which is lower than the lowermost cut-off wavelengths of the different plastic
material to be identified. The purpose of this detector S₀ is essentially to detect
whether there is an object intersecting the light beam where the measurements of the
other detectors are being made. Indeed, the detector S₀ will never give a signal if
there is an object intersecting the beam, since all the materials of which these objects
are made, "read" as being opaque in the Δλ₀ range. Of course, this particular property
can also be used for synchronizing the operation of all the detectors as was explained
hereinabove.
[0043] In order to provide permanent updating of the apparatus and take into account any
variation in the intensity of the light source 11, correcting means (not shown) may
be incorporated into the electronic of the apparatus. These correction means can use
one or more detectors and be programmed to make readings and corrections whenever
necessary, during the short intervals that there is no object intersecting the light
beam.
Example
[0044] An apparatus according to the invention as disclosed hereinabove was devised and
tested for sorting bottles made of PVC and PET, respectively. This apparatus comprised
a mercury light source (ORIEL® No. 6513), a lens acting as beam conditioning device
13, a fused silica window acting as beam splitter 15, a pair of filters centered around
300 and 334 nm and three detectors consisting of U.V. enhanced, silicium photodiodes.
[0045] The U.V. light beam generated the light source had a portion of it that passed through
the window 15 and the 334 nm interferential filter before reaching the first one of
the three detectors. This 334 nm interferential filter had a reflecting surface oriented
toward the source, so that a portion of the beam was reflected via the window towards
the second detector, with no wavelength filtration.
[0046] Another portion of the original beam was reflected by the window acting as beam splitted
towards the third detector that was located behind the 300 n, interferential filter,
the latter filter also having a reflecting surface facing the window so that part
of the beam was reflected towards the second detector with no filter.
[0047] This particular arrangement made it possible to split the original beam in three
different sub-beams without too much loss in energy.
[0048] The detector receiving the signal filtered at 300 nm was used for the detection of
the presence or absence of the bottles within the detection zone. The detector associated
to 334 nm filter was used to differentiate PVC from PET. Last of all, the third detector
with no filter was used to correct all the signals and take into account the variations
in opacity of the objects that were subjected to sorting. This last detector was also
used to distinguish the bottles that were not made of PVC or PET from those that were
to be actually sorted.
[0049] Tests were carried out with this apparatus at a speed of 25 readings per object to
be sorted while the objects were moving down within the detection zone. Such a speed
allowed full analysis the materials of which each bottle was made since all of these
bottles were about 30 cm high. The results that were obtained were excellent and sorting
of the bottles of UV-protected PVC from those made of PET was actually carried out
in real time.
1. An apparatus for sorting objects made of at least two different transparent or translucent
plastic materials according to the kind of plastic materials said objects are made
of, each of said different plastic materials having a light transmission coefficient
which dramatically increases above a given wavelength in the U.V., said given wavelength
known per se being called the "cut-off wavelength" and being a chacteristic of said
plastic material, said apparatus comprising:
- means to produce a beam of U.V. light; and
- detecting means spaced apart from said beam producing means and positioned to receive
said U.V. light beam, said detecting means giving signals proportional to the intensities
of said received beam at different wavelengths selected within a range encompassing
the known cut-off wavelengths of said different plastic materials,
whereby, in use, each object to be sorted is inserted between the beam producing means
and the detecting means in such a manner as to intersect said U.V. light beam and
the signals given by said detecting means at said different wavelengths are compared
with each other to determine the cut-off wavelength of the plastic material of which
said inserted object is made, and thus to identify said plastic material.
2. An apparatus as claimed in claim 1, wherein said detecting means comprises:
- means to split said received light beam into a plurality of sub-beams;
- means to filter each of said sub-beams at one given wavelength different from the
wavelenths at which the other sub-beams are filtered; and
- a light intensity detector associated to each of said filtering means to give a
signal proportional to the intensity of the sub-beam filtered by said associated filtering
means;
- said signal together with all the other signals received from the other detectors
forming said signals given by said detecting means and used to identify the plastic
material of each object to be sorted.
3. An apparatus as claimed in claim 2, wherein:
- the splitting means are adapted to produce a number of sub-beams at least equal
to the number of different plastic materials to be identified, plus one;
- one of said filtering means hereinafter called "first filtering means", is adapted
to filter the sub-beam it receives from the splitting means at a wavelength which
is lower than the lowest cut-off wavelength of the different plastic materials to
be identified, the signal given by the detector associated to said first filtering
means being indicative of the presence or absence of an object to be sorted intersecting
the U.V. light beam;
- another one of said filtering means hereinafter called "second filtering means",
is adapted to filter the sub-beam it receives from the splitting means at another
wavelength which is higher than the highest cut-off wavelength of the different plastic
materials to be identified, the signal given by the detector associated to said second
filters means being a normalization signal; and
- each remaining filtering means is adapted to filter the sub-beam it receives from
the splitting means at a further wavelength which is comprised between each pair of
adjacent cut-off wavelength to be determined; and
wherein said apparatus further comprises:
- means connected to all of said detectors, to normalize the signals given by said
detectors with the normalization signal given by the detector associated to the second
filtering means, and thus to take into account any variation in the opacity of the
objects to be sorted, or any lack of uniformity between said objects.
4. An apparatus as claimed in claim 3, further comprising:
- processing means operatively associated to said normalization means and connected
to all of said detectors to synchronize the operation of said detectors when the signal
given by the detector associated to the first filtering means is indicative of the
presence of an object to be sorted intersecting the U.V. light beam, and then to process
the normalized signals received from the normalization means to give a processed signal
indicative of the kind of plastic material of which is made the object intersecting
the U.V. light beam.
5. An apparatus as claimed in claim 4, further comprising:
- conveying means to bring the objects to be sorted between the beam producing means
and the detecting means, so that said objects successively intersect said light beam;
and
- means connected to said processing means and responsive to the processed signal
given by said processing means to selectively discard the objects to which processed
signals corresponds, into bins corresponding to the kinds of plastic material of which
said objects are made.
6. An apparatus as claimed in claim 5, wherein said discarding means are pneumatic.
7. An apparatus as claimed in claim 3, wherein:
- the wavelength at which said second filtering means is adapted to filter the sub-beam
it receives from the splitting means to produce the normalization signal, is, in fact,
a wide band of wavelengths whose upper limit is higher than the highest cut-off wavelength
of the plastic material to be detected; and
- the wavelength at which each of the other filtering means is adapted to filter the
sub-beam it receives from the splitting means, is, in fact, a narrow band of wavelengths
centered on said wavelength of said other filtering means.
8. An apparatus as claimed in claim 4, wherein:
- the wavelength at which said second filtering means is adapted to filter the sub-beam
it receives from the splitting means to produce the normalization signal, is, in fact,
a wide band of wavelengths whose upper limit is higher than the highest cut-off of
the plastic material to be detected; and
- the wavelength at which each of the other filtering means is adapted to filter the
sub-beam it receives from the splitting means is, in fact, a narrow band of wavelengths
centered on said wavelength of said other filtering means.
9. An apparatus as claimed in claim 5, wherein:
- the wavelength at which said second filtering means is adapted to filter the sub-beam
it receives from the splitting means to produce the normalization signal, is in fact
a wide band wavelength whose upper limit is higher than the highest cut-off of the
plastic material to be detected; and
- the wavelength at which each of the other filtering means is adapted to filter the
sub-beam it receives from the splitting means is in fact a narrow band of wavelengths
centered on said wavelength of said other filtering means.
10. An apparatus as claimed in claim 7, wherein said objects to be sorted are bottles
made of at least two different plastic materials selected from the group consisting
of polyethylene, polystyrene, PVC, PET, UV protected PVC and green PET.
11. An apparatus as claimed in claim 8, wherein said objects to be sorted are bottles
made of at least two different plastic materials selected from the group consisting
of polyethylene, polystyrene, PVC, PET,UV protected PVC and green PET.
12. An apparatus as claimed in claim 9, wherein said objects to be sorted are bottles
made of at least two different plastic materials selected from the group consisting
of polyethylene, polystyrene, PVC, PET, UV protected, PVC and green PET.
13. A method for sorting objects made of at least two different transparent or translucent
plastic materials according to the kind of plastic material of which each of said
objects is made, each of said different plastic materials having a light transmission
coefficient which dramatically increases above a given wavelength in the U.V., said
given wavelength known per se being called the "cut-off wavelength" and being a characteristic
of said plastic material, said method comprising the steps of:
- producing a beam of U.V. light;
- subjecting each object to be sorted to said beam in a detection zone;
- detecting the intensities of the beam transmitted by said object in said detection
zone at different wavelengths selected within a range encompassing the known cut-off
wavelengths of said different plastic materials, and
- comparing with each other the intensities detected at said different wavelengths
to determine the cut-off wavelength of the plastic material of which said object subjected
to said beam is made, in order to identify said plastic material.
14. A method as claimed in claim 13, wherein said detecting step comprises:
- splitting the transmitted light beam into a plurality of sub-beam;
- filtering each of said sub-beams at a given wavelength different from the wavelengths
at which the other sub-beams are filtered; and
- detecting the intensity of each of said filtered sub-beams.
15. A method as claimed in claim 14, wherein:
- said splitting step is carried out to produce of a number of sub-beams at least
equal to the number of different plastic materials to be identified, plus one; and
- said filtering step comprises filtering one of said sub-beams hereinafter called
the "first sub-beam" at a first wavelength lower than the lowermost cut-off wavelength
of the different plastic materials to be identified; filtering another one of said
sub-beams hereinafter called "second sub-beam" at a second wavelength which is higher
than the highest cut-off wavelengths of the plastic materials to be identified; and
filtering all the other sub-beams at other wavelengths each comprised between a pair
of adjacent cut-off wavelengths to be determined; and
wherein said method further comprises:
- normalizing the intensities detected at all of said different wavelength with the
intensity detected at said second wavelengths to take into account any variation in
the opacity of the objects to be sorted or any lack of uniformity between said objects.
16. A method as claimed in claim 15, further comprising:
- synchronizing said detecting step as a function of the intensity detected at said
first wavelength; and
- processing the normalized intensities detected at all of said different wavelengths
to determine the cut-off wavelength of the plastic material of which said inserted
object is made, and thus to identify said plastic material.
17. A method as claimed in claim 15, wherein:
- use is made as said second wavelength, of a wide band of wavelengths whose upper
limit is higher than the highest cut-off wavelength of the plastic material to be
detected; and
- use of made, as said first and other wavelength, of narrow bands of wavelengths
centered on said first and other wavelengths, respectively.
18. A method as claimed in claim 15, wherein:
- use is made as said second wavelength, of a wide band of wavelengths whose upper
limit is higher than the highest cut-off wavelength of the plastic materials to be
detected; and
- use of made, as said first and other wavelength, of narrow bands of wavelengths
centered on said first and other wavelengths, respectively.
19. A method as claimed in claim 16, comprising the additional steps of:
- conveying the objects to be sorted through said detection zone; and
- selectively discarding the objects having the detection zone into different bins
corresponding to the kind of plastic material of which said object is made.
20. A method as claimed in claim 18, comprising the additional steps of:
- conveying the objects to be sorted through said detection zone; and
- selectively discarding the objects having the detection zone into different bins
corresponding to the kind of plastic material of which said object is made.