Field of the Invention.
[0001] The present invention concerns a process of production of a yarn by a method of continuous
spinning from a sliver comprising a step of drawing the sliver to form a drawn roving
having a yarn fineness strengthened by a twist obtained by rotation of the yarn beginning
together with the yarn spool being wound on a spindle, and a step of central guiding
of the manufactured yarn through a guide means before its entry on the rotating working
surface to guide the yarn by the effect of centrifugal and tensional forces until
it reaches an eyelet provided at its edge and carried by the working surface, by which
eyelet the yarn is guided in its transport out of contact with the working surface
for being wound on to the rotating spool, the axial position of which with respect
to the edge of the working surface is changing in the course of winding.
Background of the Invention.
[0002] The ring spinning is known as the highest stand of technic of the principle of continuous
spinning of staple fibres. A negation of this system is however the physical limit
of revolutions of the spindle, beyond which the method cannot be carried out. This
limit is in the range of 25 000 revolutions per minute. This results from the fact
that with the increasing speed of the spindles there increases also the real risk
that the yarn breaks by the effect of cetrifigal forces. The traveller is also subject
to the effects of a centrifugal force and for this reason the increase of spindle
revolutions causes further unwanted effects. For example at high speeds the traveller
is torn away from the ring and the process of spinning is consequently interrupted.
As the cetrifigual force acting on the traveller increases, this results in a quick
wear of the traveller and also of the ring in the contact areas.
[0003] The practice of raising the productivity of the ring spinning system has concentrated
itself on the following essential problems. It limits the yarn baloon. By a rational
construction of the shape of the traveller it tries to limit its tearing away from
the ring and at the same time to limit its wear, even if this problem is solved in
particular by the production technology and by the material composition. In spite
of this the limit of 25 000 revolutions of the spindle in a minute is an absolutely
top value, which is exceptional and in the long terms practically unutilizable.
[0004] The structure of the ring yarn is however so significant by its utility value that
it was not so far susceptible to be fully substituted by the more productive technologies,
i.e. the rotor ones. For this reason various solutions are being proposed which try
to solve and overcome the cited technical and technological limitations of the speed
of yarn building.
[0005] For example according to DE 31 40 422 A1 the ring, mounted pivotally with respect
to the machine frame, is driven. At the same time there is connected with this rotating
ring a ring-shaped baloon limiter, provided on two supporting ribs. The rotational
movement of the ring takes place in a regime in which the angular speed of the ring
is lower than the angular speed Of the spindle. This solution provides with respect
to the classic ring spinning machine an advantage residing in the fact that it allows
a reduction of the relative speed of the traveller and of the ring, by what an increase
of service life of the ring and of the traveller is obtained. The effect of the limiter,
which is moving,is more favourable on the yarn from the aspect of its surface structure
. The disadvantage of this solution resides however as before therein that it allows
only in a limited fashion to raise the limit of attainable productivity of the ring
spinning in consequence of the fact that the yarn is unable to resist the load to
which it is subject, in particular in the section downstream of the baloon limiter
in the partial balooning. A technical drawback is constituted also by the ribs carrying
the limiter, which cause by their ventilation during the rotation oscillations of
the partial yarn baloon what leads to lacks of stability in the spinning process.
[0006] Just this negation is absent in the case of the solution proposed in DE-PS 1 053
365 where the yarn limiter is constituted by a surface of a bell cavity. The apparatus
is arranged in such a way that on a stationary axis mounted in the cover of an electromotor
there is mounted pivotally in bearings the cited bell, on bottom of which there is
arranged the yarn guide. Thee yarn guide is constituted by a channel inclined to the
rotation axis of the bell. On the edge of the bell there is attached a ring provided
with a traveller.
[0007] The yarn which is to be built, introduced into the bell, is applied by a centrifugal
force on the surface of the bell cavity and is further guided by the traveller before
being wound-up on the spool mounted on the rotating spindle. The bell exhibits lower
revolutions than the spool, while the friction between the traveller and the ring
builds an axial tension of the yarn for winding. This apparatus is capable to put
the yarn to a rest and to limit perfectly the yarn baloon but exhibits one unavoidable
technical drawback. In order to allow the building of the yarn winding, the yarn with
the traveller must necessarilly circle the spindle in a frequency corresponding to
the frequency of the yarn, reduced by the number of windings of the yarn. Since however
the yarn guide constituted by the inclined channel does not allow the relative circle
of the traveller around the ring in a greater central angle than it corresponds to
about one half of the circumference of the ring, it is necessary to let the whole
bell circle, in a corresponding fashion in dependance of the number windings, the
ring with the traveller being the parts of said bell.
[0008] Even if the known apparatus described in DE-PS 1 053 365 intends to solve this problem
in such a way that the advantageous difference of revolutions of the spindle and of
the bell is achieved by electromotors with position switching, while the electromotor
of the bell exhibits a greater slip than the electromotor of the spindle, the problem
of achieving an instantaneous state of the difference is a much more complicated problem,
the means of which solutions either are hitherto unknown or are too complicated and
technically few reliable. Undoubtedly, the proposed solution could not certainly work
without a perfect indication system, the sensors of which should be able to iniciate
according to the instantaneous state of the wound yarn package, i.e. of the diameter
of the yarn wound-up on the spindle, the necessary difference of frequencies in the
limits of a precision which could be subsequently compensated by a relative motion
of the traveller in the given range of movement. The most significant negation of
the system is of a technical nature. The technical means which are available in prior
art, are not in position to safeguard with a sufficient precision and an economical
achievabilty the controlled rotation of the bell in the level of revolutions higher
than is the existing top level of the ring spinning. The fixing of the yarn is achieved
only by the final twist and in the case of a substantial increase of the speed of
rotation of the spindle it does not endure the loading axial forces and the process
is unstable, if not impossible.
Characteristic of the Invention.
[0009] The task of the invention is to propose a method of production of a yarn having a
ring character, which would allow to produce the yarn essentially more quickly than
it is possible to achieve with the existing method of ring spinning, mastered on a
top level, and further to propose a simple apparatus for carrying out said method.
[0010] The object of the invention is to introduce such a state in the spinning process
in which, in the yarn being built, the formed yarn would have, in the part of the
process after the drawing step of the yarn supply to the form of a drawn roving having
a yarn fineness and prior to the winding of the finished yarn on a spool, a greater
number of twists than is the number of twists in the finished yarn on the wound-up
spool.
[0011] To this end the invention proposes a method of production of yarn by the way of continuous
spinning from a fiber sliver, comprising a step of drawing the sliver to the form
of a drawn roving having the yarn fineness and strengthened by a twist obtained by
rotation of the yarn beginning together with the yarn spool being wound-up on a spindle,
a step of centrally guiding the yarn being produced by a guide means before its entry
on the rotating working surface for guiding the yarn by the effect of centrifugal
and tensional forces until reaching an eyelet aqrranged at its edge and carried with
the working surface, by which the yarn is guided during its transport out of contact
with the working surface for being wound-up on the rotating spool, the axial position
of which with respect to the eddge of the working surface is changing during the winding,
wherein the yarn circles during the guiding along the working surface of a single
rotating carrier the rotating spool with the wound-up yarn with a higher frequency
than is the frequency of the rotation of the spool.
[0012] It is advantageous that the carrier must exhibit at least the revolutions

, where n
v is the number of revolutions of the spool,
Z is the number of the twists inserted in one meter of the yarn being built and O
min is the minimum length of the circumference of the winding of the yarn on the spool
tube.
[0013] It is also advantageous that the yarn is controlled for the guiding on the working
surface, for a movement with it and along it mechanically at least on the edge of
the working surface by a guiding bottom provided on a circular path along the circumference
of the working surface for an independant movement by the effect of the carrying forces
of the rotating carrier of the working surface and of the drawing forces in the yarn
being wound-up.
[0014] The invention proposes also an apparatus for carrying out the said method comprising
a drawing device, an eyelet arranged centrally on the axis of the spindle, a rotating
carrier of the working surface surrounding the spindle and carrying at the edge of
the surface an eyelet (traveller) carried by the movement of the carrier, a device
for setting the mutual axial position of the edge of the working surface and of the
tube mounted on the rotating spindle, constructed in such a way that a single rotating
carrier of the working surface, provided at its more remote edge of the working surface
from the drawing device with a guiding member for an independant movement along the
circumference of the working surface, is motionally coupled with respect to the spindle
for a higher frequency of rotation, which achieves a minimum value given by a relation

, where n
v is the number of revolutions of the spool,
Z is the number of the twists inserted in one meter of the yarn being built and O
min is the minimum length of the circumference of the winding of the yarn on the spool
tube.
[0015] A substantial features of the claimed apparatus resides in the fact that between
the drive of the carrier of the working surface and the drive of the spindle there
is provided a mechanical coupling.
[0016] It is also substantial that between the individual electro-drive of the carrier of
the working surface and the individual electrodrive of the spindle there is provided
an electronic coupling.
[0017] A preferred feature resides in the fact that upstream of the working surface there
is provided a coaxial guiding eyelet, arranged on the same carrier.
[0018] It is also advantageous that the working surface extends from the part facing the
guiding eyelet away from the axis until it passes to acylindrical shape surrounding
the spool with the yarn.
Brief Description of the Drawings.
[0019] The invention is explained in more details on examples of an apparatus for carrying
out the claimed method and by a description of operation of such an apparatus, with
reference to the attached drawings in which on fig.1 there is illustrated one spinning
unit arranged on a machine, while in dotted lines there is shown a variant of storage
contain of another fiber supply, on fig.2 there is shown a detail of the part of the
machine including the drawing device and twisting device for two adjacent spinning
units, on fig.3 there is shown schematically a detail of a spinning unit comprising
a part of the drawing device, a guiding eyelet, a strengthening and guiding device
and a winding device, on fig.4 there is shown schematically a detail of an alternative
embodiment of a spinning unit including a part of a drawing device, a guiding eyelet,
a strenghthening and guiding device and a winding device and on fig.5 there is shown
a detail of an alternative embodiment of the guiding member arranged at the edge of
the working surface for an independant movement along the circumference of the working
surface.
Description of Practical Embodiment.
[0020] The exemplary embodiment for carrying out the method comprises a drawing device
1, a guiding eyelet
2, a strengthening and guiding device
3 and a winding device
4 (Fig.1,2 and 4). The drawing device
1 is known in various embodiments from ring spinning, jet spinning and from others
spinning systems and it is consequently not necessary to describe it here to more
details. We shall merely note that it is possible to use here a drawing device, to
which is supplied a roving or a drawing device to which is supplied a fiber sliver
in such a way that on the outlet of the drawing device a drawm roving is available,
the mass of the length unit of which corresponds to the mass of the length unit of
the yarn to be built by the apparatus. The guide eyelet
2 is arranged concentrically around the extended axis of rotation of the strengthening
and guiding device
3 and is arranged either pivotally around the said axis (Fig.1,2 and 3) or stationary
on the machine frame (Fig.4).
[0021] The strengthening and guiding device
3 is constituted by a working surface
5 arranged inside of the cavity of a rotating carrier
6 and by a guiding member
7 arranged equally on the rotating carrier
6 at the edge
8 of the working surface
5 more remote from the drawing device
1 for an independant movement along the circumference of the working surface. The working
surface
5 exhibits suitably a bottle-like shaped which extends from the edge
9 adjacent to the drawings device
1, i.e.from the neck, away from the axis of rotation with its increasing length in
a cone-like fashion, until it passes from said conical part
11 to a cylindrical part
11 of the working surface (Fig.2 and 3).
[0022] The working surface
5 can exhibit only the cylindrical part
11 (Fig.4). An advantageous variant is the embodiment in which the guiding eyelet
2 is arranged on the same rotating carrier
6 in front of the edge
9 of the guiding surface
5 (Fig.3).
[0023] The guiding member
7 may be provided as a traveller
12 mounted on an orbital path
13 attached to the rotating carrier
6 (Fig.3) or on an orbital path
13 which forms directly part of the rotating carrier
6 (Fig.4). The guiding member can be however constituted also by an eyelet
14 provided on a member
15 pivotally mounted on a rotating carrier
6 in a bearing
16 (Fig.5). There are certainly other solutions possibles but they must enable to the
guiding member moving together with the rotating carrier also an independant movement
of the guiding member, i.e. for example the traveller
12 or the eyelets
14 individually with respect to the rotating carrier
6, i.e. to move with respect to it by more than one orbital rotation in the sense of
the movement of the carrier 6 or by more than one orbital rotation against the sense
of movement of the carrier
6, wherein is however valid the relation of absolute movement in which the absolute
revolutions or the traveller
12 are less or at most equal to the revolutions n
pp of the carrier
6.
[0024] The rotating carrier
6 is constituted by a hollow drum the inner cavity of which has a shape of the previously
described working surface
5. The drum is made from a light alloy and is thin-walled and if necessary it is made
from a suitable composite, wherein in all the embodiments it is advantageous that
the working surface
5 is made from a deposited layer of a suitable material with respect to a preferrably
low friction with the yarn and a great wear resistance. It is not out of question
that the working surface is provided, in order to improve the friction properties
with regards to the yarn by reduction of friction forces, with a spacial groove or
with a projection for constituting suitable ventilation effects preventing a direct
contact of the yarn with the working surface. The rotating carrier is mounted pivotally
on rolling or aerostatic bearings
17 and is driven e.g. by a belt
18. It is also advantageous that the drum constitutes directly the rotor of an electromotor
or is driven by a driven friction roller. Said means are however known and current
and it is therefore not necessary to describe them further in detail.
[0025] The winding device
4 is constituted by a rotating spindle
19 arranged on a bench
20 with a programm controlled movement in the direction of the double arrow
21 for setting the mutual axial position of the edge of the working surface and of the
spindle
19. On the spindle
19 there is mounted a tube
22 for the yarn spool
23. According to the selection of the type of the yarn winding on the spool the programm
of the movement of the bench in the direction of the arrow
21 is selected. It is also essentially possible that the spindle is mounted rigidly
on the machine frame and just the rotating carrier of the working surface
5 is mounted on the bench with the described movement. The goal is a relative movement
and its achievement is obtained by current means used in the art of ring spinning
so that they need not be described here more in detail. It is advantageous that the
spindle is driven by an individual electromotor
24 (Fig.1,4) but it may be also driven by a belt.
[0026] All the described devices of the spinning device constitute in the complex a spinning
unit mounted on a frame
25 of a spinning machine adjacently in rows or eventually suitably arranged on both
sides of the machine (Fig.1,2).
[0027] The senses of the movements of the rotating carrier
6 and of the spindle
19 are identical. While the rotating carrier 6 rotates with revolutions n
pp, the spindle
19 rotates only with revolutions

. It is consequently important that the movement of the rotating carrier
6 of the working surface
5 is coupled with respect to the higher angular speed of the carrier
6 either by a mechanical, or by electromechanical or even by an electronic coupling,
in dependance of which drive of the rotating carrier
6 and of the spindle
19 has been used.
[0028] The described spinning apparatus works as follows. The fiber roving
27 from the roving spool
28 or a fibers sliver
29 from a sliver can
30 is supplied to a drawing device
1. From the drawing device
1 is obtained a drawn roving
31 having a mass of the length unit equal to the mass of length unit of the yarn. Immediately
downstream of the clamping grip of the last pair of rollers
26 of the drawing device
1 the drawn roving is strengthened by the effect of twists, which enter into the drawn
roving on the one hand by the effect of the rotation of the beginning of the yarn
on the yarn spool
23 by the revolutions of the spindle
19 and on the other hand by the other twists resulting from the revolutions n
pp of the carrier of the working surface which are higher than the revolutions n
v of the yarn. The stand of the higher twist is present in the yarn
32 being built in the section of the yarn being bilt bewteen a clamping grip of the
last pair of the rollers
26 of the drawing device
1 and the traveller
12 (Fig.3). In this section the yarn
32 being built is guided from a clamping grip of the last pair of rollers
26 by a guiding eyelet
2 along the working surface
5 until it reaches the traveller
12. The beginning of the section of the yarn being built is not directly in the clamping
grip of the last pair of rollers
26 since at first a drawn roving
31 leaves the grip, which is, while being strengthened by the twist, pulled by the twisting
into the twisting triangle, in the apex of which the yarn
32 starts to build itself. For the sake of simplicity we neglect this insignificant
part of the length in the term defining the section of the yarn being built.
[0029] Downstream of the traveller
12, through which the yarn
32 being built is threaded, the originally more twisted yarn
32 starts to transform in such a way that the original excess of twists goes lost. The
yarn
33 transformed in this a way is present in the transforming section of the yarn which
begins at the travellers
12 and ends on the yarn spool
23. The final number
Z of twists of the yarn
34 is achieved in the transformed yarn
33 just in the moment of its fixing on to the yarn spool
23. Both the yarn
32 being bult and the finished yarn
33 are strengthened by additional twist more than it is desirable for achieving a very
high yarn productivity. This productivity can be essentially greater than in the cases
or top productivities of the ring system and, it is not out of account that the spindle
can reach the revolutions of 40 000 min⁻¹ or even more, while the yarn
34 has a character of a ring spun yarn and even further advantages in the surface structure,
which are to be mentioned below.
[0030] The choice of the number of revolutions n
pp of the carrier of the working surface
6 with respect to the number of revolutions n
v of the spool depends of the technological practice in spinning various kinds of fibers
to various yarn finenesses and of the requirements on the final twist properties of
the yarn
34. We shall mention here only those revolutions n
pp which the working surface
5 must minimally exhibit with respect to the revolutions n
v of the spool so as the process of spinning works still in a satisfactory fashion.
This is at least the number of revolutions
O
min is the minimum length of the circumference of the yarn winding on the tube in the
region determined for winding the yarn.
[0031] In this extreme case of the relation n
pp>n
v the relative revolutions of the traveller
12 n
b with respect to the working surface
5 are in the interval 0 to
N, where
where O
max is the greatest circumference of the yarn winding
34 on the yarn spool.
[0032] It is obvious from what has been said that even in the case of the relation of the
minimal difference between n
pp and n
v selected in the limit terms, practically everywhere in the process of forming the
winding of the yarn
23 on the spool tube
22, in particular on a conical one, a relative movement of the traveller
12 with respect to the working surface
5 is brought about. It holds self evidently also even for any other guiding member,
as for example the eyelet
14 of the carrying member
15 (Fig.5). The relative movement of the traveller
12 or that of the eyelet
14 is accompanied also by a relative movement of the formed yarn
32 not only across the working surface away from its edge
9 adjacent to the drawing device
1 towards the edge
8, but also by a relative movement along the circumference of the working surface 5,
which usefully acts on the yarn
32 being built. The circumferecial movement of the formed yarn reduces the contact with
the working surface
5 and consequently reduces also the level of the reaction friction force opposing to
the movement of the transversally drawn formed yarn
32. The circumferencial movement rounds off at the same time the surface of the yarn
32 to be formed and usefully reduced its hairiness. In certain conditions, in particular
in the case of increased difference between n
pp and n
v it comes even to a partial rolling of the yarn which yet additionally strengthens
temporarilly the yarn
32 being built in particular in the par of section of the formed yarn between the clamping
grip of the last pair of rollers
26 and the guiding eyelet
2. It is consequently obvious that the apparatus for carrying out the method according
to the invention usefully utilizes an aggregation of known and of completely novel
elements for obtaining a clearly higher technological effect residing in the high
speed of formation of the yarn
34 having a substantially ring spun character.
[0033] For example in a variant (Fig.3) the yarn
32 formed with an increased twist supported against an excessive buckling away from
the rotation axis of the spindle by the working surface
5, by what any extrem arise of centrifugal forces by balooning is inhibitted and from
the rotating guiding eyelet
2 the yarn is guided outwardly from the rotation axis, what means that in its loading
only tensioning forces take part. The level of the tensioning forces is given by the
level of the reaction friction force in particular on the working surface
5. To this purpose have been previously described the means for obtaining a reduced
friction coeficient of the yarn being built, while its circumferencial relative movement
along the working surface
5 yet reduces this level in a useful way. It is consequently possible to obtain in
such an arrangement a satisfactory spinning process even with spindle revolutions
of 50 000 min⁻¹. It is certainly clear at the same time that the technical means for
a constant rotation of the carrier
6 of the working surface
5 in connection with the constant rotation of the spindle
19 are possible in the present state of the art.
[0034] Even with a high speed of the carrier
6 of the working surface there is no risk of the traveller flying away, provided it
an efficient construction (Fig.4) is provided, where the traveller is applied to the
carrier by a centrifugal force and by a tensional force of the yarn, opposing to the
centrifugal force, it is released so that not even an excessive wear comes about.
[0035] The process of spinning can be started by spinning-in, which can be carried out as
follows. The spindle
19 together with the yarn
23 is stopped and is moved to the lower position (Fig.1, dotted lines). The staff or
the automatic finds the end of the yarn
34 and threads the necessary end
34 of the yarn through the traveller and through the whole cavity of the standing carrier
of the working surface
5 and at the same time through the guding eyelet
2 in a variant (Fig.3) or subsequently through the eyelet
2 in another variant (Fig.4), where it is possible simply to thread the yarn in. The
threading of the yarn
34 can be carried out for example by a threading needle. The threaded yarn is adapted
in length after the spindle
19 with the yarn spool
23 has been return to the operative position (Fig.1) in such a way that in the section
of formation of the yarn said yarn is looser in order to equalize the force effects
on the yarn
34 which is not strengthened by an excess of twists in the moment of spinning-in. During
all the time of said handlings the drawn roving from the clamping grip of the last
pair of the rollers
26 of the drawings device
1 is sucked away by means of a displaceable sucking nozzle
35 (Fig.2 in dashed line for sucking away) into a container of recuperable waste fibres.
As soon as however the yarn
34 has been supplied by a current way, used in ring spinning, on the outcoming drawn
roving, the rotation of the carrier
6 of the working surface and of the spindle is restored in the required relation

. In this waz the process of spinning has been started. The looser yarn
34 in the section of the yarn being built is not loaded by tension in a standard fashion,
while in the meantime a reserve of yarn
32 being built and of the transformed yarn
33 is formed.
[0036] The described method holds also for a case of a yarn break and of a function renewal
of the spinning process. To simplify the steps the machine is provided with sensors
of the state of spinning, which stop after a yarn break both the carrier of the working
surface
5 and the spindle
19 or will also safegueard that the spindle rides down to the lower position for looking
for the yarn beginning. Afterwards said means will renew the operation of the working
surface
5 and also of the spindle
19 either after having introduced the yarn into a certain space, where it is normally
operatively present, either in a spontaenous fashion or after an impulse of the staff,
either manual or automatic.
[0037] It should be understood that it was not possible to exhaust in the description of
the exemplary embodiment all the embodying possibilities of the method according to
the invention.
List of reference numerals
[0038]
- (1)
- drawing device
- (2)
- guiding eyelet
- (3)
- strengthening and guiding device
- (4)
- winding device
- (5)
- working surface
- (6)
- rotating carrier
- (7)
- guiding member
- (8)
- edge of the working surface remote from the the drawing device
- (9)
- edge of the working surface adjacent to the drawings device
- (10)
- conical part of the working surface
- (11)
- cylindrical part of the working surface
- (12)
- traveller
- (13)
- orbital path
- (14)
- eyelet
- (15)
- carrying member
- (16)
- sliding bearing
- (17)
- rolling or aerostatic bearing
- (18)
- belt
- (19)
- spindle
- (20)
- bench
- (21)
- double arrow
- (22)
- spool tube
- (23)
- yarn spool
- (24)
- individual electromotor
- (25)
- machine frame
- (26)
- last pair of rollers of the drawing device
- (27)
- roving
- (28)
- roving spool
- (29)
- fiber sliver
- (30)
- sliver can
- (31)
- drawn roving
- (32)
- yarn being built
- (33)
- transformed yarn
- (34)
- yarn
- (35)
- suction nozzle