BACKGROUND OF THE INVENTION
1) Field of the Invention
[0001] The present invention relates to a paper feeder suitable for a hand-carry type portable
printer.
2) Description of the Related Art
[0002] With the spread of portable personal computers and word-processors, many types of
hand-carried portable printers are now widely used, and some of these portable printers
can be equipped with a paper feeder. Conventionally, the paper feeder is detachably
mounted on or attached to the portable printer at a paper inlet port thereof. In this
connection, however, a portable printer equipped with a paper feeder is very unstable,
because the portable printer is inherently light and small, and accordingly, the portable
printer equipped with the paper feeder is easily overbalanced and the printer and/or
the paper feeder are damaged. Therefor, whenever a portable printer with a paper feeder
is operated, the operator must deal with same carefully and cautiously.
SUMMARY OF THE INVENTION
[0003] Therefore, an object of the present invention is to provide a paper feeder for a
hand-carry type portable printer, which paper feeder is stably and easily associated
with the portable printer.
[0004] Another object of the present invention is to provide a paper feeder as mentioned
above, whereby a feeding of paper can be effectively carried out.
[0005] In accordance with the present invention, there is provided a paper feeder suitable
for a hand-carry type portable printer and comprising: a base frame for detachably
mounting the printer thereon; a paper feed means for feeding a paper to be printed
to the printer mounted on the base frame; and an orientating and/or positioning means
for properly and forcibly orientating the printer with respect to the paper feed means
when mounting the printer on the base frame.
[0006] In accordance with another aspect of the present invention, there is provided a paper
feeder suitable for a hand-carry type portable printer and comprising: a base frame
for detachably mounting the printer thereon; a paper feed means for feeding a paper
to be printed to the printer mounted on the base frame, whereby a paper can be printed
by the printer; a paper discharge means for discharging the paper from the printer
and the base frame after the printing is completed, the paper discharge means being
shiftable between a first state in which a discharge of the paper is performed thereby
and a second state in which the paper per se merely passes therethrough; a first shifting
means for shifting the paper discharge means from the first state to the second state
before at least a leading edge of the paper reaches the paper discharge means; and
a second shifting means for shifting the paper discharge means from the second state
to the first state just after the printing is completed.
[0007] In accordance with yet another aspect of the present invention, there is provided
a battery pack suitable for a hand-carry type portable printer and comprising: a battery
pack body having a top surface on which the printer is detachably mounted; and at
least two projections provided on the top surface and adapted to be received in at
least two recesses provided in the printer, the projections and the recesses being
arranged such that the projections can be received in the recesses only when the printer
is properly orientated and positioned with respect to the top surface thereof.
BRIEF DESCRIPTION OF THE DRAWINGS
[0008] The other objects and advantages of the present invention will be better understood
from the following description, with reference to the accompanying drawings, in which:
Figure 1 is a perspective view of a cut sheet paper feeder according to the present
invention, and a printer mounted thereon;
Figure 2 is a cross-sectional view of the printer shown in Fig. 1;
Figure 3 is a sectional view similar to Fig. 2. showing the printer of Fig. 2 in an
open condition;
Figure 4 is a plane view of the printer of Fig. 3;
Figure 5 is a bottom view of the printer of Fig. 2;
Figure 6 is a perspective view of the printer of Fig. 2;
Figure 7 is a perspective view similar to Fig. 1, but with the printer omitted therefrom;
Figure 8 is a cross-sectional view of a bottom portion of the printer shown in Fig.
1, wherein the printer is correctly orientated and mounted on a base frame of the
paper feeder of Fig 1;
Figure 9 is a cross-sectional view similar to Fig. 8, but wherein the printer is improperly
orientated with respect to the base frame of the paper feeder;
Figure 10 is a schematic cross-sectional view of the paper feeder and the printer
of Fig. 1;
Figure 11 is a schematic cross-sectional view similar to Fig. 10, but showing a paper
feed tray of the paper feeder at a state thereof different from the state shown in
Fig. 10;
Figure 12 is a schematic cross-sectional view similar to Fig. 11, but showing a modification
of the paper feed tray shown in Fig. 11;
Figure 13 is a schematic cross-sectional view of the paper feeder and the printer
of Fig. 1, together with a block diagram of a control of the paper feeder;
Figure 14 is a schematic cross-sectional view similar to Fig. 13, but showing a paper
discharge roller of the paper feeder at a position thereof different from the position
shown in Fig. 13;
Figure 15 is a flow chart of an operation of the paper feeder of Figs. 13 and 14;
Figure 16 is a time chart of the operation of the paper feeder of Figs. 13 and 14;
Figure 17A is a perspective view of a rechargeable battery pack and the printer mounted
thereon; and
Figure 17B is an partially enlarged view of the printer of Fig. 17A.
DESCRIPTION OF THE PREFERRED EMBODIMENTS
[0009] Figure 1 shows a cut sheet paper feeder F constructed according to the present invention,
and a hand-carry type portable printer P detachably mounted thereon. The portable
printer P is especially arranged so as to be convenient for hand-carrying. Namely,
the portable printer P comprises two elongated rectangular casings 10 and 12 pivotally
connected to each other by hinges 14 provided at inner side edges of bottoms thereof,
as shown in Fig. 2, so that the casings 10 and 12 can be opened as shown in Figs.
3 and 4, and as each of the casings 10 and 12 has a thickness of about one inch, the
opened printer P can be easily received in a carrying bag, brief case or the like.
Note, when the printer P is used for printing, the casings 10 and 12 are closed, as
shown in Figs. 1 and 2.
[0010] The casings 10 and 20 are provided with a steel piece 16 and a magnetic piece 18
held in recesses formed in inner walls thereof, respectively, these pieces 16 and
18 being in register with each other when the casings 10 and 12 are closed, whereby
the casings 10 and 12 can be magnetically maintained in the closed condition during
a printing operation of the printer P. The pieces 16 and 18 are attracted to each
other with a suitable magnet force such that the casings 10 and 12 can be manually
and easily separated from each other, as indicated by arrows 24 and 26 in Fig. 2.
Note, two magnetic pieces may be held in the recesses formed in the inner walls of
the casings 10 and 12, and arranged so as to magnetically attract each other. Also,
the casings 10 and 20 are provided with two magnetic strips 20 and 22 held in recesses
formed in the bottoms thereof. respectively, as best shown in Fig. 5, and arranged
so as to magnetically attract each other when the casings 10 and 12 are in the open
position, and thus the casings 10 and 12 can be magnetically maintained in the open
condition while carrying the printer P.
[0011] As best shown in Fig. 2, the casing 10 includes a carriage 28 movably mounted on
a guide shaft 30 extended between and supported by side walls of the casing 10. The
carriage 28 is moved along the guide shaft 30 by an suitable electric motor (not shown)
such as a pulse motor, servo-motor or the like through the intermediary of a well-known
drive mechanism (not shown). Note, the motor and the drive mechanism are housed in
the casing 10. The carriage 28 is provided with a thermal printing head 32, and a
thermal ink ribbon cassette 34 is detachably mounted on the carriage 28 in such a
manner that a thermal ink ribbon portion 34a exposed from the cassette 34 faces a
printing face of the head 32. A flat platen 36 is provided in the casing 10 and is
held in a recess formed in a shoulder portion 38 integrally extended from an inner
surface of the inner wall thereof, in such a manner that the printing face is in contact
with a flat surface of the platen 36. A paper guide member 40 is integrally extended
from an inner surface of an outer wall of the casing 10 so that a guide surface of
the paper guide member 40 is flush with the flat surface of the platen 36. Also, the
shoulder portion 38 provides a paper guide surface flush with the flat surface of
the platen 36. As apparent from Fig. 2, these paper guide surfaces are sloped downward
from the inner wall of the casing 10 toward the outer wall thereof. Note, in Fig.
2, reference numeral 42 indicates a symbolically illustrated battery case in which
suitable batteries (not shown) are housed.
[0012] The casing 12 includes paper feed rollers 44 fixedly mounted on and equally spaced
along a shaft 46 extended between and rotatably supported by side walls of the casing
12. The shaft 46 is driven in a direction indicated by an arrow 48 in Fig. 2, by a
suitable electric motor (not shown) such as a pulse motor, servo motor or the like,
housed in the casing 12. The casing 12 also includes the same number of pressure rollers
50, which are resiliently pressed against the paper feed rollers 46, respectively.
In particular, the pressure rollers 50 are rotatably mounted on and spaced along a
shaft 52 at the same pitch as the paper feed rollers 44, and the shaft 52 is then
supported by bracket members 54 fixedly mounted on a shaft 56 extended between and
rotatably supported by side walls of the casing 12. The shaft 56 is provided with
torsion springs 58, each of which has two arms engaged with the corresponding bracket
member 54 and the inner wall of the casing 12, respectively, so that each of the pressure
rollers 50 is resiliently biased against the corresponding paper feed roller 44. With
this arrangement, when the paper feed rollers 44 are driven in the direction indicated
by an arrow 48, the pressure rollers 50 can be rotated in a direction indicated by
an arrow 60 in Fig. 2. The casing 12 is further provided with paper guide members
62 extended from an outer wall of the casing 12 to the inner wall thereof, and displacable
between two adjacent paper feed rollers 46, respectively. Each of the paper guide
members 62 has a guide surface sloped downward from the outer wall of the casing 12
toward the inner wall thereof, and when the casings 10 and 12 are closed as shown
in Fig. 2, the guide surfaces of the paper guide members 62 are flush with the guide
surface formed by the shoulder portion 38 of the casing 10. Note, in Fig. 2, reference
numeral 64 indicates a control circuit board for controlling a printing operation
of the printer P, and reference numeral 66 indicates a battery switch button.
[0013] As shown in Fig. 4, a dummy hinge 68 is provided at the inner side edges of the bottoms
of the casings 10 and 12, and a flat flexible electrical cable 69 (a part of which
is shown by a broken line) is passed though an inside of the dummy hinge 68 to electrically
connect the thermal head 32 and the carriage-drive motor to the control circuit board
64.
[0014] As shown in Fig. 4, the casing 10 has elongated openings 70 and 72 formed in the
inner and outer walls thereof, respectively, and the casing 12 also has elongated
openings 74 and 76 formed in the outer and inner walls thereof, respectively. The
opening 74 can be closed by a paper guide tray 78 detachably pivoted to the outer
wall of the casing 12 (Fig. 3). When the casings 10 and 12 are in the closed position,
as shown in Fig. 2, the openings 70 and 76 are in register with each other, and thus
a cut sheet paper 77 can be guided along the above-mentioned paper guide surfaces
through the openings 74, 76, 70, and 72, as shown in Fig. 6. While a printing is made
line by line thereon, the cut sheet paper 77 is intermittently fed by the paper feed
rollers 44 in a feeding direction indicated by an arrow A in Fig. 2. When the printing
is completed, the paper feed rollers 44 are continuously driven so that the paper
can be discharged from the opening 72.
[0015] As best shown in Fig. 5, the casings 10 and 12 are provided with extendable legs
80 and 82 receivable in rectangular recesses 84 and 86 formed in the bottoms of the
casings 10 and 12, respectively. In particular, each of the extendable legs 80 and
82 is rotatably attached at one end thereof to one of pivot pins 88, 90 projected
from a bottom surface of the recesses 84, 86, and thus can be moved between a first
position (shown by a broken line) at which the legs 80, 82 are received in the recesses
84, 86, respectively, and a second position (shown by a solid line) at which the legs
80, 82 are extended from the outer bottom edges of the casings 10, 12. As apparent
from Fig. 5, rounded projections 92, 94 are formed on an upper surface of the extendable
legs 80, 82, respectively, at the free ends thereof. When the extendable legs 80,
82 are received in the recess 84, 86 the rounded projections 92, 94 are snugly engaged
in rounded recesses 96 and 98 formed in the bottom surface of the rectangular recesses
84, 86, so that the extendable legs 80, 82 cannot be arbitrarily moved from the first
position (broken line) to the second position (solid line).
[0016] When the printer P is set upright on a desk, table or the like, in the closed condition
shown in Figs. 2 and 6, the extendable legs 80 and 82 are extended to ensure a stable
posture of the printer P. Nevertheless, if a conventional type cut sheet paper feeder
is mounted on or attached to the printer P, the printer cannot be stable due to the
additional weight of the feeder on the printer P.
[0017] Accordingly, the cut sheet paper feeder F according to the present invention is arranged
so as to receive and hold the printer P as shown Fig. 1, whereby the posture of the
printer P can be made stable.
[0018] As best shown in Fig. 7, the paper feeder F comprises a base frame 100 having a rectangular
bottom plate 102, a pair of side walls 104 and 106 integrally extended from longer
opposite side edges of the bottom plate 102, and a box-like casing member 108 disposed
and fixed between the side walls 104 and 106. As apparent from Fig. 1, when the printer
is mounted on the base frame 100, a top surface of the casing member serves as a surface
for supporting the printer P. As mentioned above, each of the casings 10 and 12 has
a thickness of about one inch, and accordingly, the printer P has a thickness of about
2 inches when in the closed condition. Accordingly, in this embodiment, a width of
the casing member 108 and a distance between the side walls 104 and 106 are about
2 inches. The paper feeder F also comprises a paper feed tray 110 integrally attached
to the side wall 106, and a stack of cut sheet papers 112 to be fed is received in
the paper feed tray 110 (Fig. 11).
[0019] When the printer P is mounted on the base frame 100, it must be correctly orientated
so that the outer wall of the casing 12 faces the side wall 106, as shown in Fig.
1, i.e., the opening 74 for introducing the paper to be printed is directed toward
the paper feed tray 110. To this end, two magnetic strips 114 and 116 are received
and fixed in recesses formed in the top surface of the casing member 108, and are
arranged so as to be magnetically attracted by the magnetic strips 20 and 22 of the
printer P, respectively. Namely when the printer P is properly orientated and mounted
on the base frame 100, the magnetic strips 114 and 116 face the magnetic strips 20
and 22 of the printer P, respectively, as shown in Fig. 8, and thus a magnetic attraction
occurs between the magnetic strips 114 and 116 and the magnetic strips 20 and 22,
respectively. Conversely, as shown in Fig. 9, if the printer P is improperly orientated
and mounted on the base frame 100, so that the outer wall of the casing 10 faces the
side wall 106, the magnetic strips 114 and 116 face the magnetic strips 22 and 20,
respectively. In this case, a magnetic repulsion occurs between the magnetic strips
114 and 116 and the magnetic strips 22 and 20, respectively. With this arrangement,
whenever the printer P is mounted on the base frame 100, a correct orientation of
the printer P can be ensured.
[0020] To position the printer P in place on the base frame 100, the box-like casing member
108 can be provided with positioning projections 118 projected from the top surface
thereof, as shown in Fig. 7. In this case, the casing 12 of the printer P has two
recesses 120 formed in the bottom thereof (Figs. 8 and 9), arranged to receive the
projections 118 when the printer P is properly orientated and mounted on the base
frame 100, as shown in Fig. 8. Not, the projections 118 and the recesses 120 not only
position the printer P in place, but also ensure that the printer P is correctly orientated.
Namely, when the printer P is improperly orientated, the projections 118 cannot be
received in the recesses 120, as shown in Fig. 9. Although not shown, another suitable
means for positioning the printer P on the base frame 100 may be used. For example,
vertical grooves may be formed in the outer wall surfaces of the casings 10, 12 to
receive vertical ridges formed on inner wall surfaces of the side walls 104, 106.
[0021] As shown in Fig. 7, the paper feed tray 110 is provided with three paper feed rollers
122 which are fixedly mounted on a shaft 124 rotatably supported by side walls 126
and 128 of the tray 110. Also, the paper feed tray 110 is provided with a movable
plate member 130 received therein, as shown in Fig. 10, and the stack of cut sheet
papers 112 is placed on the movable plate member 130, as shown in Fig. 11. The plate
member 130 is rotatabty attached at a rear end portion thereof to pivot pins 132 projected
from inner wall surfaces of the side wails 126 and 128, and is lifted about the pivot
pins 132 by a compressed coil spring 134 restrained between a bottom of the tray 110
and the plate member 130, so that a front end portion of the plate member 130 is resiliently
pressed against the paper feed rollers 122, as shown in Fig. 10. Accordingly, the
stack of cut sheet papers 112 placed on the plate member 130 also is pressed against
the paper feed rollers 122 (Figs. 13 and 14), and thus the uppermost cut sheet paper
of the stack of cut sheet papers 112 can be fed therefrom by rotating the paper feed
rollers 122 in a direction indicated by an arrow 136.
[0022] When the stack of cut sheet papers 112 is placed on the plate member 130, the plate
member 130 must be pushed down against a resilient force of the compressed coil spring
134, to thereby separate the front end portion thereof from the paper feed rollers
122, and must be held at this lower level before the stack of cut sheet papers 112
can be easily and smoothly placed on the plate member 130 without hindrance by the
paper feed rollers 122.
[0023] To this end, the paper feed tray 110 is provided with a lock mechanism including
an arm 138 pivoted at one end thereof to the side wall 126 of the tray 110, a lock
pin 140 extended through a free end of the arm 138, and a lock lever 142 pivoted at
a side wall 126 of the tray 110. An inner portion (not visible) of the lock pin 140
is engaged with a U-shaped member 144 fixedly attached to a lower surface of the plate
member 130, and an outer portion of the lock pin 140 is engaged with the lock lever
142, as shown in Figs. 10 and 11. The lock lever 142 has a cam profile including two
notches 142a and 142b. As apparent from Fig. 10, when the outer portion of the lock
pin 140 is engaged with the notch 142a, the plate member 130 is in the lifted position
at which the front end portion of the plate member 130 is resiliently pressed against
the paper feed rollers 122, and when the outer portion of the lock pin 140 is engaged
with the notch 142b, the plate member 130 is in the lower position at which the front
end portion of the plate member 130 is separated from the paper feed rollers 122.
Namely, by manually moving the lock lever 142 from the position shown in Fig. 10 to
the position shown in Fig. 11, the plate member is lowered and then locked at that
lower position. as shown in Fig. 11. Also, as soon as the lock lever 142 is moved
from the position shown in Fig. 11 toward the position shown in Fig. 10, the outer
portion of the lock pin 140 is disengaged from the notch 142b, and thus the plate
member 130 can be quickly moved to the lifted position (Fig. 10) due to the resilient
force of the compressed coil spring 134.
[0024] The plate member 130 per se may be manually pushed down to the lower position, without
using the lock lever 142, and in this case, preferably the lock lever 142 is rotatable
in a clockwise direction (Fig. 10) by the force of gravity, whereby the outer portion
of the lock pin 140 can be engaged with the notch 142b. Alternatively, as shown Fig.
12, the rotation of the lock lever 142 in the clockwise direction may be ensure by
the force of a stretched coil spring 146 acting on an arm portion of the lock lever
142. Note, reference 148 indicates a stop pin against which the arm portion of the
lock lever 142 is abutted.
[0025] As shown in Fig. 7, the paper feeder F further comprises three paper discharge rollers
150 fixedly mounted on a shaft 152 rotatably supported by two bracket members 154
projected from an inner wall surface of the side wall 104 of the base frame 100, and
a paper discharge roll member 156 cooperating with the rollers 150 and rotatably supported
by the bracket members 154 to be extended in parallel with the shaft 152. Note, in
Fig. 7, although a central portion of the roll member 156 is shown to be removed,
to thus illustrate an overall appearance of the central roller 150, the roll member
156 is actually extended between the bracket members 154. Each of the paper feed rollers
150 has a generally D-shaped cross section, and thus a circumferential surface of
the roller 150 is formed by a flat surface portion 150a and a circular surface portion
150b. The flat surface portions 150a of the rollers 150 are positioned in the same
phase. Namely, if one of the flat surface portions 150a is extended as a geometrical
plane, this geometrical plane includes the other flat surface portions. When the paper
discharge rollers 150 are rotated, the circular surface portions 150b of the rollers
150 are engageable with the paper discharge roll member 156. Namely, the roll member
156 can be rotated only while the circular surface portions 150b are engaged with
the paper discharge roll member 156.
[0026] As apparent from Fig. 7, the box-like casing member 108 is longitudinally shorter
than the bottom plate 102, and thus an open space is formed at one end side of the
base frame 100 for receiving an electric motor 158 such as a pulse motor, servo motor
or the like a first gear train 160, and a second gear train 162 therein. The electric
motor 158 is attached to the bottom plate 102 by two screws 164 (only one is visible
in Fig. 7) through a spacer sleeve 166, and can be driven in normal and reverse directions
as indicated by arrows N and R in Fig. 7, respectively. An output gear (not visible)
of the motor 158 is engaged with input gears (not visible) of the first and second
gear trains 160 and 162.
[0027] The first gear train 160 terminates at an output gear thereof, which is carried by
a pulley 168 pivoted to the side wall 128 of the paper feed tray 110, and the pulley
168 is operationally connected to a pulley 170 through a drive belt 172. The pulley
170 is mounted on an outer end of the shaft 124 projected from the side wall 128 of
the paper feed tray 110, and is provided with a one-way clutch (not shown) therein.
This one-way clutch is arranged so that the shaft 124 can be rotated in only one direction
indicated by an arrow 174 in Fig. 7. Namely, the paper feed rollers 122 can be rotated
only in the direction indicated by the arrow 136 (Figs. 10 and 11). The first gear
train 160 is arranged so that, when the motor 158 is normally driven in the direction
indicated by the arrow N, the pulley 170, and therefore, the shaft 124, is rotated
in the direction indicated by the arrow 174. When the motor 158 is reversely driven
in the direction indicated by the arrow R, the pulley 170 is reversely rotated, but
the shaft 124 cannot be reversely rotated due to the one-way clutch provided in the
pulley 170. Namely, the paper feed rollers 122 can be rotated in the normal direction
(136) so that the cut sheet paper can be fed, but a rotation of the rollers 122 in
the reverse direction is prevented. The drive belt 172 is tensed by a tension mechanism
including a two-armed lever 176 pivoted at the side wall 128 of the paper feed tray
110, a pulley 178 pivoted at and supported by one arm of the two-armed lever 176,
and a stretched coil spring 180 acting on the other arm of the two-armed lever 176.
As shown in Fig. 7, the pulley 178 is engaged with the drive belt 172 by a spring
force of the stretched coil spring 180, so that the drive belt 172 can be always tensed,
and thus a rotational movement can be transmitted from the pulley 168 to the pulley
170.
[0028] The second gear train 162 terminates at an output gear carried by an one end of the
shaft 156 on which the paper discharge rollers 150 are fixedly mounted, and is arranged
so that, when the motor 158 is driven in the reverse direction (R), the shaft 152,
and therefore, the paper discharge rollers 150, are rotated in a normal direction
as indicated by an arrow 182, whereby the cut sheet paper is discharged from an outlet
opening 184 formed in the side wall 104 of the base frame 100. When the motor 158
is driven in the normal direction (N), the paper discharge rollers 150 are rotated
in a reverse direction as indicated by an arrow 186.
[0029] Referring to Figs.13 and 14, a control circuit 188 for controlling a paper feed operation
of the paper feeder F is shown as a block, but the control circuit 188 is actually
housed as a control circuit board in the box-like casing member 108. The control circuit
board includes a drive circuit for the motor 158 shown as a block in Fig. 13 and 14,
and a microcomputer, etc..
[0030] The control circuit 188 is electrically connected to a contact switch 190 disposed
in the vicinity of a nip between the paper feed rollers 44 and the pressure rollers
50 of the printer P. The contact switch 190 is made ON when the cut sheet paper passes
through the nip between the paper feed rollers 44 and the pressure roller 50. Also,
the control circuit 188 is electrically connected to a photo-sensor 190 for detecting
an extending of a positioning element 194 is extended from the shaft 152 on which
the paper discharge rollers 150 are fixedly mounted. When the positioning element
194 is detected by the photo-sensor 192 during the rotation of the shaft 152, the
flat surface portions 150a of the paper discharge rollers 150 are directed toward
the shaft 152, as shown in Fig. 13.
[0031] The photo-sensor 192 includes a light emitting element (not shown) such as an LED,
and a light receiving element (not shown) for receiving light emitted from the light
emitting element. When the light is interrupted by the positioning element 194, a
detecting signal output from the photo-sensor is changed, for example, from a low
level to a high level. Although not shown, the control circuit 188 is further electrically
connected to the control circuit (64) of the printer P through an interface, so that
character code data, and control signals, etc., are fed from the control circuit (64)
to the control circuit 188.
[0032] The operation of the paper feeder F will now be explained with reference to a feeder
operation routine shown in Fig. 15 and a time chart shown in Fig. 16. Note, the feeder
operation routine is executed by interruptions output at very short intervals, for
example, 4 ms, and the execution of the routine is started when the control circuit
188 receives a printing-ready signal from the control circuit (64) of the printer
P showing that the printer P is ready for printing.
[0033] At step 150, it is determined whether or not a flag F1 is "0" or "1". Since the flag
F1 is initially made "0", the control proceeds to step 1501 in which the motor 158
is driven in the normal direction (N), and thus the cut sheet paper is fed from the
stack 112 to the printer P by the rotation of the paper feed rollers in the normal
direction (136). Then, at step 1502, it is determined whether the contact switch 190
is made ON. Namely, it is determined whether or not a leading edge of the paper has
reached the contact switch 190. At this stage, since the leading edge of the paper
does not reach the contact switch 190, the routine is once completed. Thereafter,
although the routine is repeatedly executed at intervals of 4 ms, the control does
not further proceed until the contact switch 190 is made ON. Note, during this time,
although the paper discharge rollers 150 are rotated in the reverse direction (186),
as shown in Fig. 16, there is no paper to be discharged.
[0034] At step 1502, the contact switch 190 is turned ON and the control proceeds to step
1503 in which the flag F1 is made "1". Note, after the contact switch 190 is turned
ON, the paper is printed by the printer P.
[0035] At step 1504, the motor 158 is driven in the reverse direction (R) so that the rotational
direction of the paper discharge rollers 150 is changed from the reverse direction
(186) to the normal direction (182), but there is no paper to be discharged at this
stage. Then, at step 1505, it is determined whether or not the positioning element
194 is detected by the photo-sensor 192. Note, as mentioned above, the detection of
the positioning element 194 is carried out by a change of the output signal of the
photo-sensor 192 from the low level to the high level. If the positioning element
194 is not detected by the photo-sensor 192, the routine is once completed. When the
routine is executed again after 4 ms, the control proceeds from step 1501 to step
1506 in which it is determined whether a flag F2 is "0" or "1". Since the flag F2
is initially made "0", the control proceeds to step 1505. Thereafter, although the
routine is repeatedly executed at intervals of 4 ms, the control does not further
proceed until the positioning element 194 is detected by the photo-sensor 192, i.e.,
the flat surface portions 150a of the paper discharge rollers 150 are directed toward
the paper discharge roll member 156. Note, during this time, the rotation of the paper
feed rollers 122 is stopped due to the one-way clutch provided in the pulley 170,
as shown in Fig. 16.
[0036] At step 1505, when the positioning element 194 is detected by the photo-sensor 192,
the motor 158 is stopped, and the control proceeds to step 1507 in which the flag
F2 is made "1". Then, at step 1508, the motor 158 is stopped, and accordingly, the
paper feed rollers 150 are also stopped, so that the flat surface portions 150a of
the paper discharge rollers 150 are directed toward the paper discharge roll member
156, and thus a space 196 is formed between the paper discharge rollers 150 and the
paper discharge roll member 156, as shown in Figs. 13. At step 1509, it is determined
whether or not the contact switch 190 is made OFF, i.e., the printing by the printer
P is completed. If the printing is not completed, the routine is once completed. When
the routine is again executed after 4 ms, the control proceeds from step 1501 to step
1509 through step 1506 (F2 = "1"). Thereafter, although the routine is repeatedly
executed at intervals of 4 ms, the control does not further proceed until the printing
is completed.
[0037] During the printing operation, the paper is moved by the paper feed rollers 44 and
the pressure rollers 50 of the printer P toward the outlet opening 184 formed in the
side wall 104 of the base frame 100, and the forward portion of the paper is extended
from the outlet opening 184 through the space 196 just before the printing is completed.
It can be easily understood that the formation of the flat surface portions 150a on
the paper discharge rollers 150 is directed toward the passage of the paper between
the paper discharge rollers 150 and the paper discharge roll member 156 during the
printing operation.
[0038] At step 1509, if the contact switch 190 is made OFF, i.e., if the printing is completed,
the control proceeds to step 1510 in which the motor is driven in the reverse direction
(R) so that the paper discharge rollers 150 are rotated in the normal direction (182).
Accordingly, the circular surface portions 150b of the rollers 150 are engaged with
the paper discharge roll member 156, through the intermediary of the paper, whereby
the paper is moved by the rotation of the rollers 150 to be discharged from the outlet
opening 184. At step 1511, a counter C is incremented by 1, and at step 1512, it is
determined whether or not the count number of the counter C is larger than a number
T corresponding to a time sufficient for the complete discharge of the paper by the
rotation of the paper discharge rollers 150. For example, if it takes two seconds
to completely discharge the paper from the outlet opening 184, the number T is made
500 (2000/4). At this stage, since the count number of the counter C has not reached
500, the routine is once completed. Thereafter, although the routine is repeatedly
executed at intervals of 4 ms, the control does not further proceed until the count
number of the counter C reaches 500.
[0039] At step 1512, when the count number of the counter C reaches 500, the control proceeds
to step 1513 in which the motor 150 is stopped. Then, at the step 1514, the counter
C is reset, and at steps 1515 and 1516, the flags F1 and F2 are made "0".
[0040] When the control circuit 188 again receives the printing-ready signal from the control
circuit (64) of the printer P, the paper is fed to and discharged from the printer
P in the manner as mentioned above.
[0041] As apparent from the foregoing, since the drive motor 158 is commonly used for driving
the paper feed rollers 122 and the paper discharge rollers 150, the paper feeder F
can be compactly constructed.
[0042] Note, in the embodiment as mentioned above, although the control circuit 188 per
se includes the microcomputer for controlling the drive circuit for the motor 158,
this drive circuit may be controlled by a controller of the printer P, in this case
the microcomputer can be of course omitted from the control circuit 188.
[0043] Figure 17A shows a re-chargeable battery pack 198 on which the printer P can be mounted.
When the printer P is mounted on the battery pack 198, it must be correctly orientated
ant positioned with respect to the battery pack, and to this end, positioning recesses
120 formed in the bottom of the printer casing 12 are utilised. In particular, the
battery pack 198 is provided with positioning projections 200 formed on a top surface
thereof and arranged in the same manner as the projections 118 formed on the top surface
of the box-like casing member 108. The battery pack is also provided with a power
supply cord 202 having a connector 204 at a free end thereof. After the printer P
is mounted on the battery pack 198, the connector 204 of the power supply cord 202
is joined to a socket 206 provided in a side wall of the printer casing 12, as best
shown in Fig. 17B.
[0044] Finally, it will be understood by those skilled in the art that the foregoing description
is of preferred embodiments of the disclosed device, and that various changes and
modifications may be made to the present invention without departing from the spirit
and scope thereof.
1. A paper feeder suitable for a hand-carry type portable printer, comprising:
base frame means for detachably mounting said printer thereon;
paper feed means for feeding a paper to be printed to said printer mounted on said
base frame means; and
orientating and/or positioning means for properly and forcibly orienting said printer
with respect to said paper feed means when mounting said printer on said base frame
means.
2. A paper feeder as set forth in claim 1, wherein said orientating and/or positioning
means includes magnetic means for magnetically carrying out the proper and forcible
orientation of said printer with respect to said paper feed means.
3. A paper feeder as set forth in claim 2, wherein said magnetic means comprises at least
a first magnetic element provided on said base means, and at least a second magnetic
element provided on said printer, said first and second magnetic elements magnetically
repelling each other when said printer is improperly oriented and mounted on said
base frame.
4. A paper feeder as set forth in claim 1, wherein said orientating and/or positioning
means includes mechanical means for mechanically carrying out the proper and forcible
orientation of said printer with respect to said paper feed means.
5. A paper feeder as set forth in claim 4, wherein said mechanical means comprises a
projection provided on said base frame and adapted to be received in a recess provided
in said printer, said projection being out of alignment with said recess when said
printer is improperly oriented and mounted on said base frame.
6. A paper feeder as set forth in any one of claims 1 to 5, wherein said paper feeder
means includes a paper feed roller, a movable plate member for placing a stack of
papers thereon, spring means for lifting said plate member so that the stack of papers
thereon is resiliently pressed against said paper feed roller for feeding the uppermost
paper from the stack of papers, and lock means for releasably locking said plate member
when said plate member is lowered against a resilient force of said spring means,
whereby the stack of papers can be easily placed on said movable plate member.
7. A paper feeder as set forth in claim 6, wherein said lock means includes a manual
lever movable between a lock position in which said plate member is locked and a release
position in which the locking of said plate member is released.
8. A paper feeder as set forth in claim 7, wherein said lever is arranged such that said
lever is moved from said release position to said lock position by the force of gravity
when said plate member per se is manually lowered against the resilient force of said
spring means.
9. A paper feeder as set forth in claim 7, wherein said lever has spring means for resiliently
moving said plate member from said release position to said lock position when said
plate member per se is manually lowered against the resilient force of said spring
means.
10. A paper feeder as set forth in any one of claims 1 to 9, wherein said printer comprises
two elongated rectangular casings pivotally connected to each other by a hinge provided
at inner side edges of bottoms thereof, so that said first and second casings are
closed to be in register with each other, each of said first and second casing having
a thickness of about one inch so that the closed and registered first and second casings
have a total thickness of about two inches, and wherein said base frame means is arranged
so as to receive the closed and registered first and second casings having the total
thickness of about two inches.
11. A paper feeder suitable for a hand-carry type portable printer, comprising:
base frame means for detachably mounting said printer thereon;
paper feed means for feeding a paper to be printed to said printer mounted on said
base frame means, whereby a printing of the paper can be made by said printer; and
paper discharge means for discharging the paper from said printer and said base
frame means after the printing is completed, said paper discharge means being shiftable
between a first state in which the paper is discharged thereby and a second state
in which the paper per se merely passes therethrough;
first shifting means for shifting said paper discharge means from said first state
to said second state before at least a leading edge of the paper reaches said paper
discharge means; and
second shifting means for shifting said paper discharge means from said second
state to said first state after the printing is completed.
12. A paper feeder as set forth in claim 11, wherein said paper discharge means includes
a paper discharge roller having a circumferential surface defined by a flat surface
portion and a partially circular surface portion, and a paper discharge roll member
engageable with said partially circular surface portion and disengageable with said
flat surface portion; in said first state, said paper discharge roller is positioned
such that the partially circular surface portion is engaged with said paper discharge
roll member; and in said second state, said paper discharge roller is positioned so
that the flat surface portion thereof is directed toward said paper discharge roll
member.
13. A paper feeder as set forth in claim 12, wherein said paper discharge roller has a
generally D-shaped cross section.
14. A paper feeder as set forth in any one of claims 11 to 13, wherein said paper feed
means and said paper discharge means are operated by the same drive source in such
a manner that the operation of said paper feed means is carried out only when said
drive source is driven in a normal direction, and that the operation of said paper
discharge means is carried out when said drive source is driven in a reverse direction.
15. A paper feeder as set forth in any one of claims 11 to 14, further comprising orientating
and/or positioning means for properly and forcibly orientating said printer with respect
to said paper feed means when mounting said printer on said base frame means.
16. A paper feeder as set forth in claim 15, wherein said orientating and/or positioning
means includes magnetic means for magnetically carrying out the proper and forcible
orientation of said printer with respect to said paper feed means.
17. A paper feeder as set forth in claim 16, wherein said magnetic means comprises at
least a first magnetic element provided on said base means, and at least a second
magnetic element provided on said printer, said first and second magnetic elements
magnetically repelling each other when said printer is improperly orientated and mounted
on said base frame.
18. A paper feeder as set forth in any one of claims 11 to 17, wherein said orientating
and/or positioning means includes mechanical means for mechanically carrying out the
proper and forcible orientation of said printer with respect to said paper feed means.
19. A paper feeder as set forth in claim 18, wherein said mechanical means comprises a
projection provided on said base frame and adapted to be received in a recess provided
in said printer, said projection being out of alignment with said recess when said
printer is improperly orientated and mounted on said base frame.
20. A paper feeder as set forth in any one of claims 11 to 19, wherein said paper feeder
means includes a paper feed roller, a movable plate member for placing a stack of
papers thereon, spring means for lifting said plate member so that the stack of papers
thereon is resiliently pressed against said paper feed roller for feeding the uppermost
paper from the stack of papers, and lock means for releasably locking said plate member
when said plate member is lowered against a resilient force of said spring means,
whereby the stack of papers can be easily placed on said movable plate member.
21. A paper feeder as set forth in claim 20, wherein said lock means includes a manual
lever movable between a lock position in which said plate member is locked and a release
position in which the locking of said plate member is released.
22. A paper feeder as set forth in claim 21, wherein said lever is arranged such that
said lever is moved from said release position to said lock position by the force
of gravity when said plate member per se is manually lowered against the resilient
force of said spring means.
23. A paper feeder as set forth in claim 21, wherein said lever has spring means for resiliently
moving said plate member from said release position to said lock position when said
plate member per se is manually lowered against the resilient force of said spring
means.
24. A paper feeder as set forth in any one of claims 11 to 31, wherein said printer comprises
two elongated rectangular casings pivotally connected to each other by a hinge provided
at inner side edges of bottoms thereof, so that said first and second casings are
closed to be in register with each other, each of said first and second casing having
a thickness of about one inch so that the closed and registered first and second casings
have a total thickness of about two inches, and wherein said base frame means is arranged
so as to receive the closed and registered first and second casings having the total
thickness of about two inches.
25. A battery pack suitable for a hand-carry type portable printer, comprising:
a battery pack body having a tory surface on which said printer is detachably mounted;
and
at least two projections provided on said top surface and adapted to be received
in at least two recesses provided in said printer, said projections and said recesses
being arranged such that said projections can be received in said recesses only when
said printer is properly orientated ant positioned with respect to said top surface,
when mounting said printer on said base frame means.