BACKGROUND OF THE INVENTION
[0001] The present invention relates to an apparatus for flaring or countersinking pipes,
and, more specifically, pipes for making pipe fittings.
[0002] There are available a lot of fittings which are mainly used for hydraulic systems,
which practically comprise a bush and a fitting body which, by means of conical surfaces,
clamp therebetween the end portion, having a 37° tapering, of a pipe length.
[0003] It is very important that the pipe be flared with a great accuracy, since, if the
flared portion has an excessively short length, then the overall sealing surface of
the fitting is not properly exploited and the wall of the pipe can be crushed because
of an insufficient clamping surface: in this case the fittings would not provide the
required safety against possible leakages and breakages at the flared portion.
[0004] If the flared portion has an excessive length, on the other hand, this flared portion
can hinder a proper engagement of the threads of the clamping nut, so as to undesireably
lock this clamping nut as the pipe fitting is assembled.
[0005] In order to provide a proper coupling, the flared portion of the pipe must be perpendicular
and concentric with respect to the pipe and bush, without machining errors.
[0006] At present, a great difficulty is encountered in making an accurate flaring of a
pipe, since the machining accuracy substantially depends on the operator skillness.
[0007] Moreover, a flaring operation on a pipe requires a comparatively long time and is
accordingly very expensive from the labour standpoint.
SUMMARY OF THE INVENTION
[0008] Accordingly, the aim of the present invention is to overcome the above mentioned
drawbacks, by providing an apparatus for flaring pipes and, more specifically, fitting
pipes, which allows to obtain, by very quick and simple operations, an accurate flaring
so as to provide the pipe fitting with very good fitting characteristics.
[0009] Within the scope of the above mentioned aim, a main object of the present invention
is to provide such a pipe flaring apparatus which allows different diameter pipes
to be easily flared by simply modifying the clamps locking the pipe and which, moreover,
is very reliable in operation.
[0010] Yet another object of the present invention is to provide such a pipe flaring apparatus
which can be easily constructed starting from easily available elements and materials
and which, moreover, is very competititve from a mere economic standpoint.
[0011] According to one aspect of the present invention, the above mentioned aim and objects,
as well as yet other objects, which will become more apparent hereinafter, are achieved
by an apparatus for flaring pipes, and, more specifically, fitting pipes, characterized
in that said apparatus comprises a body including a bottom jaw, to which there is
articulated a top jaw, said jaws providing seats for respectively receiving a bottom
clamp element and a top clamp element, for locking a pipe, at the inner end portions
of said clamp elements there being provided an abutment element for axially abutting
said pipe, said body, as it is aligned with said clamp elements, supporting a flaring
cone element adapted to flare the end portion of said pipe in cooperation with a flaring
seat provided by said clamp elements.
BRIEF DESCRIPTION OF THE DRAWINGS
[0012] Further characteristics and advantages of the invention will become more apparent
from the following detailed disclosure of a preferred, though not exclusive, embodiment
of an apparatus for flaring pipes and, more specifically, fitting pipes, which is
illustrated, by way of an indicative, but not limitative example, in the figures of
the accompanying drawings, where:
Figure 1 is a perspective view of the apparatus according to the present invention,
with the top jaw thereof in an opened position and with the clamp elements thereof
being omitted;
Figure 2 is a top plan view of the apparatus according to the present invention in
an open position thereof;
Figure 3 is a perspective view showing the clamp elements included in the apparatus
according to the present invention, said clamp elements being respectively seen in
the direction of the outer face and in the direction of the inner portion of said
clamp elements;
Figure 4 is a further perspective view of the apparatus according to the present invention,
with the clamp elements included herein;
Figure 5 illustrates a step for applying and locating a pipe to be flared;
Figure 6 illustrates the subject apparatus with the top jaw thereof arranged above
the bottom jaw thereof;
Figure 7 illustrates the apparatus with the jaws in a clamped relationship;
Figure 8 illustrates the apparatus after the completion of the flaring of a pipe;
Figure 9 is a cross-sectional view illustrating the mutual positions of the pipe to
be flared and a flaring cone element;
Figure 10 is a further cross-sectional view illustrating the apparatus during the
pipe flaring operation;
and
Figure 11 illustrates a fitting, using the pipe flared by means of the apparatus according
to the invention.
DESCRIPTION OF THE PREFERRED EMBODIMENT
[0013] With reference to the figures of the accompanying drawings, the apparatus for flaring
fitting pipes according to the present invention, comprises a body, generally indicated
at the reference number 1, which, at the front portion thereof, includes a bottom
jaw 2 to which there is articulated a top jaw 3.
[0014] The jaws 2 and 3 are each provided with a frustum of cone shaped seat, indicated
respectively at 4 and 5, said seats having their major bases inwardly turned.
[0015] In the seats 4 and 5 there are respectively engaged a bottom clamp element 8 and
a top clamp element 9, which have an outer frustum of cone shape, mating with the
shape of the seats 4 and 5.
[0016] As is shown, the clamp elements 8 and 9 are each provided with a radially extending
lug 10, provided for engaging in a corresponding hole 11 formed in the two seats 4
and 5.
[0017] Through the front portion of the jaws 2 and 3 there are provided throughgoing holes,
indicated at 12, for engaging therein locking screws for locking said clamp elements,
which engage with the lugs 10.
[0018] The clamp elements 8 and 9 are moreover provided with a cylindric inner surface 15,
which has the configuration of the pipe 19 and is advantageously provided with a roughened
surface so as to firmly restrain the pipe to be flared.
[0019] At the inner end portion, i.e. the major base end portion, the surface 15 is coupled
to a flared portion 16, which corresponds to the flaring to be made on the pipe, as
it will become more apparent hereinafter.
[0020] The body 1, at the surface thereof facing the clamp element region, is provided with
an annular tooth member 17, engaging in an annular seat portion 18, formed on the
top jaw, so as to operate as a restraining element for preventing any axial disengagement
[0021] Moreover, at the inner end portion of the clamp elements, the body 1 supports an
abutment element 20, operating as a locating element, for a proper abutment of the
pipe 18 which will be introduced into the inside of the cylindric surfaces 15 of the
clamp elements.
[0022] After having applied the pipe to be flared, as is shown in Figure 5, the top jaw
is closed, said top jaw being provided with a projection 26 including a slanted surface
27; more specifically, said top projection 26 overlies a bottom projection 28 formed
on the bottom jaw and having a squared configuration.
[0023] The body 1 is provided with a locking vice element, indicated at the reference number
30, including a coupling surface 31 having a shape mating the projections 26 and 28
thereby, as it is radially moved toward the closed jaws, it will provide a clamping
force, owing to the coupling with the slanted surface 27; thus, a firm and accurate
closure will be obtained.
[0024] The locking vice element 30 is driven by a hydraulic piston, indicated at the reference
number 32, which can be driven by a manual lever 33 coupled to said body or, if desired,
by means of other driven systems.
[0025] On said body there is moreover provided a diverting assembly which, upon having locked
the vice element, will drive the flaring cone element 40, which can slide inside the
body 1 and which is adapted to engage inside the pipe 19, so as to flare the pipe,
in cooperation with the flaring seats, as is clearly shown in Figures 9 and 10.
[0026] As the flaring cone element is caused to advance, it will in turn cause the pipe
abutment element to be withdrawn, so as to cause it to engage with the properly arranged
end portion of the pipe, to flare it by engaging it against the flaring seats provided
by the clamp elements.
[0027] After having completed the flaring operation, the above disclosed operations will
be carried out in the reverse order, so as to unlock the jaws and open said jaws in
order to remove the properly flared pipe.
[0028] From the above disclosure it should be apparent that the invention fully achieves
the intended aim and objects.
[0029] In particular, the fact is to be pointed out that an apparatus has been provided
which allows the clamp element to be located in a very quick and accurate way, since
these clamp elements comprise a respective lug which will properly arranged and lock
said clamp elements within the seats formed by the jaws.
[0030] Moreover, the provided mechanical means allow the jaws to be firmly restrained in
their proper positions, even under the mechanical stress occurring during the flaring
operation; moreover, since the jaws are always perfectly clamped, the outer surface
of the pipe can be perfectly flared.
[0031] The disclosed apparatus comprises hydraulic driving means with a manual driving possibility
of the locking vice element and the flaring cone element; however there operations
can be also performed automatically or by driving means of different types.
[0032] While the invention has been disclosed with reference to a preferred embodiment thereof,
it should be apparent that the disclosed embodiment is susceptible to several modifications
and variations all of which will come within the spirit and scope of the appended
claims.
1. An apparatus for flaring pipes and, more specifically, fitting pipes, characterized
in that said apparatus comprises a body including a bottom jaw, to which there is
articulated a top jaw, said jaws providing seats for respectively receiving a bottom
clamp element and a top clamp element, for locking a pipe, at the inner end portions
of said clamp elements there being provided an abutmment element for axially abutting
said pipe, said body, as it is aligned with said clamp elements, supporting a flaring
cone element adapted to flare the end portion of said pipe in cooperation with a flaring
seat provided by said clamp elements.
2. An apparatus according to Claim 1, characterized in that said seats formed by said
jaws have a frustum of cone shape the major base whereof faces the inside of said
body.
3. An apparatus according to Claims 1 and 2, characterized in that said clamp elements
have a frustum of cone outer surface, mating with said seats, and a cylindric inner
surface for housing said pipe, said inner cylindric seat ending in said flaring seat.
4. An apparatus according to one or more of the preceding claims, characterized in that
said clamp elements are provided, on their outer surfaces, with radially extending
lugs which can be engaged in holes correspondingly formed on said seats, said jaws
being further provided, on the front portions thereof, with throughgoing holes for
engaging therein locking screws for locking said clamp elements.
5. An apparatus according to one or more of the preceding claims, characterized in that
said clamp elements are provided on said cylindric surface thereof with a friction
layer.
6. An apparatus according to one or more of the preceding claims, characterized in that
said body is provided with an annular tooth element facing said top jaw, and being
engageable with a corresponding seat formed in said jaw, in order to axially restrain
said top jaw.
7. An apparatus according to one or more of the preceding claims, characterized in that
said top jaw is provided with a radially extending projection comprising at the top
thereof a slanted surface, said projection of said top jaw being located at a bottom
projection of said bottom jaw having a squared configuration, laterally of said jaws
there being provided a locking vice element including a recess having a shape mating
with said projections, in order to mutually clamp said jaws as said vice element is
caused to advance.
8. An apparatus according to one or more of the preceding claims, characterized in that
said locking vice element is driven by a locking piston supported by said body and
adapted to be driven by a lever associated with said body.
9. An apparatus according to one or more of the preceding claims, characterized in that
said apparatus further comprises, on said body, a selector element for driving said
piston, said vice element and, selectively, said flaring cone element.
10. An apparatus according to one or more of the preceding claims, characterized in that
said flaring cone element, as it is advanced for flaring said end portion of said
pipe, causes said abutment element to be radially withdrawn.