[0001] This invention pertains to carrier stock for machine application to substantially
identical cans or other containers. This invention pertains, more particularly, to
carrier stock that is severable into individual carriers with separate apertures to
receive the individual containers, with integral handles, and with nubs to counter
tendencies of certain band segments of the carriers to neck down or to break.
[0002] Typically, carrier stock with individual container-receiving apertures for machine
application to substantially identical containers is formed, as by die-cutting, from
a single sheet of resilient polymeric material, such as low density polyethylene.
Typically, such stock is severable transversely, along perforated lines dividing certain
band segments into half segments, so as to form individual carriers with separate
apertures to receive the individual containers.
[0003] As disclosed in EP-A-0456360 such stock can be advantageously provided with an integral
handle along one lateral edge of each carrier. When a package comprising a number
of individual containers (e.g., six, eight, or twelve containers) and such a carrier
having such a handle is carried by the handle, certain band segments of the carrier
tend to neck down or to break, namely the half segments where the carrier was separated
from the preceding and succeeding carriers of the same stock. A perforated line produces
stress concentrations, which are exacerbated if a transversely moving plow or other
force-transmitting means is forced between the individual carriers. Such a means tends
to produce small nicks or width reductions of the half segments.
[0004] As disclosed in EP-A-0456360 tendencies of certain half segments to neck down or
to break can be effectively countered by nubs formed along aperture-defining edges
of those half segments, in carrier stock having integral handles joined to other band
segments in a manner disclosed therein. This invention stems from an appreciation
that such tendencies can be effectively countered by such nubs even if the integral
handles are not joined to other band segments in the manner disclosed therein.
[0005] According to this invention a carrier stock for machine application to substantially
identical containers is formed from a single sheet of resilient polymeric material
and being severable to form individual carriers with separate apertures to receive
the individual containers and with integral handles, said stock being formed for each
individual carrier with
(a) integrally joined band segments defining the separate apertures and including
outer segments that extend generally in a longitudinal direction along a first edge
of the carrier when the stock is unstressed, outer segments that extend generally
in a longitudinal direction along a second edge of the carrier when the stock is unstressed,
and cross segments that extend generally in a transverse direction when the stock
is unstressed, the first edge being opposite to the second edge, and
(b) an integral handle having two ends, which are joined respectively to outer segments
along the first edge,
wherein selected ones of the cross segments have weakened lines extending generally
in a transverse direction when said stock is unstressed and dividing the segments
having said lines into half segments, said lines facilitating severance of said stock
to form the individual carriers, and wherein each half segment joined to one of the
outer segments along the first edge has an aperture-defining edge configured so as
to define a nub constituting means for countering tendencies of such half segment
when stressed to neck down or to break.
[0006] It is preferred that each half segment joined to one of the outer segments along
the second edge is configured to define a similar nub.
[0007] This invention also embraces packages formed using carriers derived from such stock.
[0008] A particular embodiment of a carrier and a package in accordance with this invention
will now be described with reference to the accompanying drawings; in which:-
[0009] Figure 1 is a perspective view of a package comprising eight substantially identical
containers and a carrier, which is severed from carrier stock according to this invention.
[0010] Figure 2, on an intermediate scale, is a plan view of carrier stock according to
a presently preferred embodiment of this invention.
[0011] Figure 3, on a larger scale, is a fragmentary detail showing band segments defining
a container-receiving aperture of such stock.
[0012] As shown in Figure 1 through 3, carrier stock 10 for machine application to substantially
identical containers 12 constitutes a presently preferred embodiment of this invention.
Such stock 10 is formed with separate apertures 14 to receive the individual container
12. The carrier stock 10 is severable, along transverse lines to be later described,
to form individual carriers 20 that are substantially identical.
[0013] As shown in Figure 1, the containers 12 are beverage cans of a type used commonly
for beer, soft drinks, and other beverages. Also, each container 12 has a chime 16
at one end, and a lid which is provided with a pull tab 18. This invention is not
limited, however, to usage with such cans but is useful with cans, bottles, and other
containers of various types.
[0014] In Figure 1, a package is shown, which comprises eight such containers 12 and one
such carrier 20, as severed from such stock 10. One such carrier 20 is shown fully
in Figure 2, which also shows fragmentary portions of the next carrier 20. Each carrier
20 is shown in an unstressed condition in Figure 2.
[0015] The carrier stock 10 is formed in an indeterminate length, as by die-cutting, from
a single sheet of resilient polymeric material. A preferred material is low density
polyethylene. A preferred thickness for such stock 10 in an unstressed condition,
if low density polyethylene is used, is about 14 mils (0.36mm).
[0016] The carrier stock 10 is formed, for each individual carrier 20, with integrally joined
band segments defining eight separate apertures 14. As shown in Figure 2, such apertures
14 are in a rectangular array with longitudinal rows and transverse ranks, namely
two longitudinal rows and four transverse ranks for each individual carrier 20.
[0017] The carrier stock 10 is applied to the side walls of the respective containers 12
away from the chime 16 of each container 12. The carrier stock 10 may be applied as
the carrier stock disclosed in Klygis U.S. Patent No. 4,018,331 is applied. A suitable
machine for applying such stock 10 is disclosed in Benno et al. U.S. Patent No. 3,959,949.
[0018] An alternate machine, which is adaptable for applying the carrier stock 10 is disclosed
in EP-A-0456357.
[0019] The band serpents defining the separate apertures 14 of each carrier 20 include outer
segments that extend generally in a longitudinal direction when the carrier stock
10 is unstressed, namely two outer segments 22 extending along a first edge of such
carrier 20 to its respective ends, two outer segments 24 extending along the first
edge of such carrier 20 between the outer serpents 22, and four outer segments 26
extending along a second edge of such carrier 20. Such band segments include four
inner segments 28 that extend generally in a longitudinal direction when such stock
10 is unstressed. Such band segments include cross segments that extend generally
in a transverse direction when such stock 10 is unstressed, namely two cross segments
30 at each of the respective ends of such carrier 20 and three pairs of cross segments
32 between the cross segments 30. Such band segments include diagonal segments 34,
each of which connects one of the inner segments 28 and one of the cross segments
30, 32, and which define generally diamond-shaped apertures 36 in the carrier stock
10.
[0020] Also, along the fir#t edge of each carrier 20, the carrier stock is formed with an
integral handle 40 having two outer ends 42 and a middle leg 46. Each of the outer
ends 42 is joined, at a node 48, to one of the outer segments 22, one of the outer
segments 24, and one of the cross segments 32. The middle leg 46 is joined, at a node
50, to two of the outer segments 24 and one of the cross segments 32. The middle leg
46 may be optionally provided with a generally longitudinal slit (not shown) so as
to enable the middle leg 46 to be easily broken by a user manipulating the integral
handle 40.
[0021] As shown in Figure 2, the inner segments 28 have generally longitudinal slits 52,
and the cross segments 32 have generally transverse slits 54. The slits 52, 54, facilitate
folding of the inner segments 28 and the cross segments 32 when the carrier stock
10 is applied to the individual containers 12.
[0022] The carrier stock 10 is formed with tear-open tabs 56 conforming essentially to the
tear-open tabs disclosed in EP-A-0461748. Each tab 56 extends into one of the apertures
14 from one of the outer segments 22, 24, 26. Each tab 56 and the outer segment associated
with such tab 56 are slitted in a manner disclosed in EP-A-0461748.
[0023] In the carrier stock 10, the cross segments 30 at the respective ends of each carrier
20 have weakened, perforated lines 60, which extend generally in a transverse direction
when such stock 10 is unstressed, and which divide such segments 30 into half segments
62. The perforated lines 60 facilitate severance of the carrier stock 10 to form the
individual carriers 20. Such stock 10 can be manually broken or otherwise severed
along such lines 60. Each half segment 62 is partly bounded by one such line 60, which
produces stress concentrations in such half segment 62.
[0024] The carrier stock 10 can be transversely severed by a transversely mowing plow (not
shown) or other force-transmitting means forced between the individual carriers 20.
Such a means tends to produce small nicks or width reductions D, one of which is shown
in Figure 3, or other flaws exacerbating stress concentrations in the half segments
62.
[0025] As exemplified in Figure 3, each half segment 62 has an aperture-defining edge 64
with a characteristic shape contemplated by this invention. Specifically, such edge
64 is configured with two concave sections 66 and one convex section 68 between the
concave sections 66. Such edge 64 is configured to provide smooth transitions between
the concave sections 66 and the convex section 68.
[0026] The convex section 68 defines a nub 70, which effectively functions as means for
countering tendencies of such half segment 62 when stressed to neck down or to break
because of stress concentrations produced by the perforated line 60 that partly bounds
such half segment 62. The nub 70 provides a localized region of augmented cross section
with smooth transitions to adjacent regions of such half segment 62.
1. Carrier stock (10) for machine application to substantially identical containers,
said stock being formed from a single sheet of resilient polymeric material and being
severable to form individual carriers with separate apertures (14) to receive the
individual containers and with integral handles (40), said stock being formed for
each individual carrier with
(a) integrally joined band segments defining the separate apertures (14) and including
outer segments (22) that extend generally in a longitudinal direction along a first
edge of the carrier when the stock is unstressed, outer segments that extend generally
in a longitudinal direction along a second edge of the carrier when the stock is unstressed,
and cross segments (30,32) that extend generally in a transverse direction when the
stock is unstressed, the first edge being opposite to the second edge, and
(b) an integral handle (40) having two ends, which are joined respectively to outer
segments along the first edge,
wherein selected ones of the cross segments (30) have weakened lines (60) extending
generally in a transverse direction when said stock is unstressed and dividing the
segments (30) having said lines into half segments (62), said lines (60) facilitating
severance of said stock (10) to form the individual carriers (20), and wherein each
half segment joined to one of the outer segments (22) along the first edge has an
aperture-defining edge (64) configured so as to define a nub (70) constituting means
for countering tendencies of such half segment (62) when stressed to neck down or
to break.
2. A carrier stock according to claim 1, wherein each half segment (62) joined to one
of the outer segments along the second edge has an aperture-defining edge (64) configured
so as to define a similar nub (70).
3. A carrier stock according to claim 1 or 2, wherein each of the ends of the integral
handle (40) is joined, at a node (48), to two of the outer segments (22) a long the
first edge and to one of the cross segments (32) other than the cross segments (30)
divided into half segments (62).
4. A carrier stock according to any one of the preceding claims, wherein the aperture-defining
edge (64) of each half segment (62) joined to one of the outer segments (22) along
the first edge or second edge is configured with two concave sections (66) and one
convex section (68) to define the nub (70).
5. A package comprising a carrier (20) formed of stock in accordance with any one of
the preceding claims with a container (12) held in each aperture (14) of the carrier
(20).