[0001] The present invention relates to a lock cylinder which can be assembled from several
units.
[0002] Lock cylinders of this type are known from DE 37 38 832 A1, the lock cylinder being
assembled from a central and two terminal units. If greater lengths of lock cylinder
are required, interposed extension units can optionally be provided. The terminal
units have, in the flange which is orientated radially to the lock cylinder core region
supporting the cylinder core, two terminally admitted, superimposed pins which engage
in the flange of the central piece and are fixed there by a transverse pin. If an
extension unit is interposed, these pins pass through corresponding openings in the
extension unit. Because of this, it is not possible to fit profile lock cylinders
of this design with normal pin tumblers. Cylinder cores with a central projecting
band which rest, on the one hand, in the terminal units and, on the other hand, in
the central unit are also used in this design.
[0003] It is an object of the present invention to design a lock cylinder of this type such
that, in addition to simple construction of the units, the units can be assembled
quickly with easy handling to form a lock cylinder of suitable overall length.
[0004] The invention provides a lock cylinder, which can be assembled from several units,
with a locking member arranged in the central region and at least one locking mechanism
adjacent thereto, consisting of a cylinder core which comprises the key channel and
to which the tumblers are allocated, characterised by a fit and turn connection between
a unit allocated to the locking member and the unit containing the locking mechanism.
[0005] This design results in a lock cylinder, the units of which can be combined extremely
simply to form a lock cylinder having the desired overall length. The units are divided
up such that one of them contains the locking member and the other the locking mechanism.
The combination of these units requires only a fitting together process and subsequent
twisting to produce the lock cylinder straightaway. Assembly does not require any
great practical skill either and can be carried out quickly. It can even be undertaken
simply by unskilled laymen. Production of the fit and turn connection produces a sturdy
lock cylinder, the housing of which can absorb large axial forces. If a double lock
cylinder is to be provided, it will be appreciated that the unit comprising the locking
member is allocated a respective locking mechanism which is adjacent on both sides
in the path of the fit and turn connection. A very wide variety of overall lengths
can be provided by means of units which are of different lengths and contain the locking
mechanisms and units of different lengths equipped with the locking member. The components
for the locking mechanism as well as coupling and locking member of the respective
units can always be identical in design. Different lengths are then only bridged over
by suitable spacer members. However, these do not adversely affect the production
of the fit and turn connection. In particular, the fit and turn connection is achieved
by an annular band, located concentrically to the cylinder core axis, on one unit,
which engages in a groove in the adjacent unit, mutual hooking of the two elements
being achieved in the region of a lock cylinder housing flange. When two adjacent
units are fitted together, therefore, the annular band of one unit engages initially
in the groove in the adjacent unit. This position is secured by mutual pivoting of
the two units, so that the housing flanges come into alignment with one another with
simultaneous mutual hooking of these units. The hooking between the adjacent units
can be adjusted so that the space for pin tumblers of normal design is not reduced.
Pin tumblers can therefore be used and consequently give the lock cylinder high security.
This fit and turn connection even allows the lock cylinder to receive a certain orientation
from one end to the other should the insertion opening in a door not be worked exactly.
This case can arise, in particular, with thick doors of the type used, for example,
for deep freeze room doors, owing to the relatively thickly dimensioned doors. However,
the lock cylinder can easily be inserted. Finishing of the fitting opening, if it
is not produced exactly, does not therefore have to be carried out. It is therefore
possible to fix the units in their prescribed position. This can be carried cut using
a transverse screw which is provided in the hooking region. Further variations for
achieving different overall lengths are thus possible by providing a tumbler-free
extension unit which is also introduced by a fit and turn connection between adjacent
units. These extension units can be of different lengths or, alternatively, a plurality
of such extension units can be inserted. Along with the introduction of extension
units, spacer sleeves which form the extension of the cylinder core and serve to control
the coupling can also be inserted. It is thus possible to form a stop for the axially
aligned rotational end position of the flanges of adjacent units so that the prescribed
orientation exists when the stop is reached when producing the turn and fit connection.
[0006] An embodiment of the invention will now be described with reference to the accompanying
drawings, in which
Figure 1 is a view of a profile double cylinder formed from several units;
Figure 2 is a section along line II-II of Figure 1;
Figure 3 is a longitudinal section through the profile double cylinder substantially
doubled in size;
Figure 4 is a section along the line IV-IV of Figure 1;
Figure 5 is a section along line V-V of Figure 1;
Figure 6 shows the unit containing the locking mechanism and the unit comprising the
locking member prior to fitting together;
Figure 7 is a view in the direction of the arrow VII in Figure 6;
Figure 8 is a view in the direction of the arrow VIII in Figure 6;
Figure 9 is a section through the fitting plane along the line IX-IX in Figure 3 through
the two units which have been fitted together but not yet turned with respect to one
another;
Figure 10 is a follow-up to Figure 9, the units having been turned with respect to
one another such that the housing flanges of the two units are mutually aligned to
produce hooking;
Figure 11 shows, partly in elevation, partly in section, a cylinder housing having
a greater overall length, which is achieved by greater overall unit lengths;
Figure 12 also shows a lock cylinder housing of increased overall length which is
created by the insertion of a tumbler-free extension unit;
Figure 13 is a view corresponding to Figure 12, the central unit having been modified
and an additional extension unit having been inserted; and
Figure 14 shows, also in elevation and partly in section, a cylinder housing of increased
overall length resulting from the insertion of units, dimensioned to suitable lengths,
including extension units.
[0007] According to Figures 1 and 10, the lock cylinder 1 designed as a profile double cylinder
is assembled from a central unit 3 containing a locking member 2 and the two adjacent
units 4 comprising the locking mechanisms W. The two units 4 are of equal length and
are identical in design.
[0008] The cylinder housing G formed by the units 3, 4 has a circular cylindrical portion
A and a housing flange B oriented radially thereto, the housing flanges of mutually
adjacent units being aligned with one another when the lock cylinder is assembled.
[0009] A cylinder core 6 is mounted in a central bore 5 of the circular cylindrical portion
A of each unit 4. The cylinder core 6 has, at the height of the cylinder core axis,
a key channel 7 the longitudinal plane of which is perpendicular to the housing flange
B. The cross-sectional profile of the key 8 is adapted to that of the key channel
7. Pin bores 9 of the cylinder core 6 correspond to the key channel 7, these pin bores
9 being aligned with pin bores 10 of the housing flange B. Two rows of pin bores 9,
10 are provided in a parallel arrangement such that in each case the bores of one
row alternate with the bores of the other row. The pin bores 9, 10 receive pin tumblers
13 consisting of core pins 11 and housing pins 12 which are in turn loaded in the
direction of the key channel 7 by pin springs 14. A non-rotatable arrangement of the
pin tumblers 13 is produced owing to the suitable cross-sectional shape of the pin
bores 9, 10 and the pin tumblers 13 guided therein. The ends of the pin tumblers 13
penetrating into the key channel 7 are flattened and are located by indentations (not
shown) provided on the broad sides of the flat key 8 such that the separating line
of the core pins 11 and the housing pins 12 comes to rest at the height of the rotational
joint of the cylinder core so that the cylinder core can be rotated by means of the
key.
[0010] The pin tumblers 13 form the locking mechanism W in conjunction with the pin springs
14 and the cylinder core 6.
[0011] The axial position of the cylinder core 6 is secured, on the one hand, by a frontal
band 15 of increased cross section and, on the other hand, by a spring washer 16 which
dips, at the internally located end of the cylinder core 6, into an annular groove
17. For receiving the spring washer 16, the unit 4 is equipped with a slot 18 which
extends into the housing flange B.
[0012] The end of the cylinder core 6 located within the housing has two successive bore
portions 19, 20. The bore portion 19 of smaller diameter issues from the internal
front edge of the cylinder core 6. At the height of the bore portion 19, the front
end of the cylinder core 6 is equipped with a transverse slot 21 the length of which
extends transversely to the key channel 7. The internally located front end of the
cylinder core 6 extends inside the unit 4 in the bore 5 thereof.
[0013] At the internally located end, the unit 4 containing the locking mechanism W has
an annular band 22 arranged concentrically with the axis of the cylinder core. This
is achieved by appropriate turning at the inner end of the unit. A cavity 23 is also
worked in at the height of the transverse slot 18. The base 23' of the cavity extends
concentrically with the axis of the cylinder core. A hook-type projection 24 is attached
to the cavity 23. Its hook head 24' is also orientated concentrically with the axis
of the cylinder core.
[0014] The unit 3 equipped with the locking member 2 is provided centrally with a locking
member recess 25 extending into the housing flange B, two cross pieces 26 of equal
thickness, which extend parallel to one another, being formed. Niches 27 are formed
in the region of the housing portion B on both sides of the cross pieces 26. Their
base 27' is oriented concentrically with the cylinder core axis. The niches 27 are
followed by hook-shaped projections 28 which point toward the cylinder core axis,
the hook heads 28' of which also have the corresponding concentric course. The niches
27 serve to receive the hook-shaped projections 24 of the units 4 while the projections
28 of the central unit 4 extend into the cavities 23 thereof, producing a continuous
face on the lock cylinder housing.
[0015] A threaded bore 29 for the admission of a lock cylinder fastening screw is located
beneath the locking member recesses 25 centrally in the housing flange B of the unit
3.
[0016] Annular grooves 30 into which the annular bands 22 of the locking mechanism units
4 extend are worked from the external end faces of the cross pieces 26. The annular
grooves 30 are followed by bores 31, the diameter of which corresponds to the bores
5. Spacer members 32 rest in the bores 31. The spacer members 32 are similar in construction
to the internal ends of the cylinder cores 6. They have bore portions 33, 34 which,
in turn, are arranged such that the one 33 of smaller diameter issues from the internal
face end of the spacer member 32. The spacer member 32 is equipped there with a transverse
slot 35 for the engagement of diametrally opposed coupling projections 36 of a cylindrical
coupling piece 37. Such coupling projections 36 are provided in an aligned arrangement
at both ends thereof. The coupling member 37 rests movably in the hub central wall
38 of a locking member hub 39 of the locking member 2. The locking member 2 is entrained
by a transverse pin 40 in the hub central wall which penetrates a longitudinal slot
41 of the coupling piece 37. The spacer members 32 which, in turn, are fastened by
spring washers 42 so as to be axially unmovable extend to the central wall of the
hub. For this purpose, the spring washers 42 engage in annular grooves 43 of the spacer
members 32. To allow the spacer members 32 to be entrained by the cylinder cores 6,
entraining projections 44 issue from the front edges of the spacer members facing
the cylinder cores and, in turn, project into the transverse slot 21 of the cylinder
cores 6.
[0017] A bore 45 is also provided centrally in the spacer member 32, to receive a displacement
peg 46 which is controlled by the key tip 8' such that it displaces the coupling piece
32 during insertion of the key 8 such that the opposing coupling projections 36 enter
the bore portion 34 of greater cross section of the corresponding spacer member 32
and do not impair rotation of the cylinder core receiving the key.
[0018] The individual units 3, 4 are combined in the path of the fit and turn connection.
For this purpose, the adjacent units 3, 4 are fitted together in a mutually offset
position such that the annular band 22 dips into the annular groove 30. The position
according to Figure 9 then exists. The units 3, 4 should then be turned relative to
one another to produce the mutually aligned situation of the flanges B. The mutual
hooking of the two units described above is achieved in the process. When fitting
together the units, it is merely necessary to ensure that the entraining projections
44 of the spacer member 32 project into the transverse slot of the cylinder core 6.
Figure 3 shows that the rotational end position of the fit and turn connection is
secured by a transverse screw 47. The receiving bore for the transverse screw 47 is
located in the central unit 3 and is orientated such that when the transverse screw
47 is turned in, it presses with its inner end on the hook-shaped projection 24 of
the unit 4.
[0019] The fact that the axially aligned rotational end position is reached by a stop is
not illustrated. After loading thereof, the prescribed orientation always exists after
twisting of the units.
[0020] Figure 11 illustrates a cylinder housing G' of relatively great length. This is a
result of the fact that, on the one hand, the two locking mechanism units 4' have
a somewhat greater length than the units 4. Furthermore, the locking member unit 3'
is also longer. This Figure shows that the cross pieces 26' have a greater width.
Spacer members of greater length should be used according to these extensions. The
cylinder cores would also have to be lengthened in design. The displacement pegs should
also be correspondingly long in size.
[0021] The cylinder housing G'' shown in Figure 12 has an even greater length. In addition
to the structure illustrated in Figure 11, a further extension unit 48 is inserted
between one locking mechanism unit 4' and the locking member unit 3'. This extension
unit 48 also has, on opposing end faces, projections 49, 50 which hook in the adjacent
units 3', 4'.
[0022] The overall length of the cylinder housing G''' in Figure 13 is similar to that of
the cylinder housing G'' illustrated in Figure 12. Only the assembly of the units
varies. Locking mechanism units 4, 4' are selected as well as two extension units
48. The locking member unit 3'' in which cross pieces 26, 26' of different width are
found is modified.
[0023] The greater length of the cylinder housing G'''' illustrated in Figure 14 is achieved
by the use of two locking mechanism units 4', two extension units 48 and one locking
member unit 3'. It will be appreciated that the extension units also require spacer
members which produce the connection to the cylinder cores 6 and co-operate with the
spacer members on the coupling piece side. Displacement pegs of corresponding length
should also be provided.
[0024] It is quite possible to produce a cylinder length of 300 mm by assembling a lock
cylinder from various units.
1. Lock cylinder (1), which can be assembled from several units, with a locking member
(2) arranged in the central region and at least one locking mechanism (W) adjacent
thereto, consisting of a cylinder core (6) which comprises the key channel (7) and
to which the tumblers (13) are allocated, characterised by a fit and turn connection
between a unit (3) allocated to the locking member (2) and the unit (4) containing
the locking mechanism (W).
2. Lock cylinder according to claim 1, characterised in that the fit and turn connection
is achieved by an annular band (22), lying concentrically with the axis of the cylinder
core, of one unit (4) which engages in an annular groove (30) of the adjacent unit
(3), mutual hooking of the two units (3, 4) being achieved in the region of a lock
cylinder housing flange (B).
3. Lock cylinder according to claim 1 or claim 2, characterised in that the rotational
end position of the fit and turn connection is secured.
4. Lock cylinder according to claim 3, characterised in that security against rotation
is achieved with a transverse screw (47).
5. Lock cylinder according to any of claims 1 to 4, characterised in that the extension
unit (48) is tumbler free.
6. Lock cylinder according to any of claims 1 to 5, characterised in that it comprises
a stop for the axially aligned rotational end position of the flanges (B) of mutually
adjacent units.