[0001] This invention relates to a method for lubricating a two-cycle internal combustion
engine and a lubricating oil supplying system.
[0002] The advantages of two-cycle internal combustion engines in so far as simplicity and
high output for a given displacement are well knon. Conventionally, it has been the
pracice to lubricate two-cycle cycle engines by mixing lubricant with the fuel consumed
by the engine. However, this method of lubrication, although simple and low in costs,
does not provide adequate control for the amount of lubricant consumed. That is, when
fuel and lubricant are mixed, it is necessary to insure that the mixture will satisfy
the most severe operating condition. As a result, excess lubricant is supplied under
most operating conditions.
[0003] To avoid these problems and to insure better lubrication, lubricant control and reduction
of lubricant consumption, it has been proposed to employ a separate lubricating system
for two-cycle cycle engines. Such separate lubricating systems employ a pump that
pumps lubricant to the engine for its lubrication. This lubricant may be delivered
to the induction system for the engine, directly to components to be lubricated or
a combination of the above.
[0004] Normally, a form of a reciprocating type of pump is employed which is driven by the
engine for supplying the lubricant. Such pumps have the advantage of provviding accurate
control of the amount of lubricant delivered and are capable of delivering relatively
small amounts of lubricant. However, the amount of lubricant delivered by such a pump
is related directly to engine speed and the lubricant requirements of the engine are
not necessarily so related.
[0005] One way in which the amount of lubricant pumped has been controlled is by controlling
the effective stroke of the lubricant pump either by changing the stroke or by use
of a spill type valve which in effect changes the stroke pump. Figure 1 is a graphical
view showing the way in which the lubricant is controlled with conventional systems
and the actual lubricant requirements for the engine. This figure is a graphical view
showing the relationship of engine speed to lubricant amount. Normally, the amount
of lubricant supplied to the engine is controlled along a curve as shown by the curve
"all wherein the output of the lubricating pump is varied dependent upon accelerator
or throttle valve position. It will be seen that the amount of lubricant supplied
is increased along a slope from a given engine speed up until a maximum amount and
then is held constant.
[0006] The dotted line curve "b" shows the actual lubricant requirements for the engine.
As may be seen, the approximation curve using throttle valve or accelerator position
can relatively closely match engine lubricating requirements under a wide range of
steady state conditions.
[0007] However, because the lubricant control is varied in response to throttle valve position
and throttle valve position changes more rapidly than engine speed, this type of control
can produce excess lubricant under transient conditions. This is depicted by the dot/dash
line curve "c" in Figure 1 which shows the effect of the operator suddenly opening
the throttle valve. When this occurs, the lubricant amount is rapidly increased even
though the engine speed has not increased in the same proportion.
[0008] In addition to the afore-noted defects, the use of mechanisms to change the stroke
of the pump or spill valves requires relatively expensive pumps and can be subject
to mechanical failure.
[0009] Therefore a lubricating oil supplying system has already been proposed in order to
overcome the afore-noted problems. In said system a return passage is connected to
the lubricating oil supply passage and a three-way solenoid control valve is connected
to selectively discharge lubricant supplied from an oil pump to the engine (flow position
of the control valve) or to the return passage (non-flow position of the control valve)
to return the oil supplied from the oil pump to the suction side of said pump. Such
a control valve preferably is of the solenoid type which is duty controlled (Japanese
patent publication Hei 2-139307).
[0010] In such a conventional system, in which a duty controlled three-way solenoid valve
is used, the engine can be supplied with an appropriate amount of lubricating oil
corresponding to the engine operating conditions as any excess of lubricating oil
is returned to the suction side of the oil pump by controlling the duty ratio of the
solenoid valve according to the engine operating conditions.
[0011] However, it is difficult to find out an appropriate control strategy for setting
the duty ratio of the solenoid valve. Normally, i.e. in case of an engine driven type
lubricating oil pump of the plunger type being used the plunger reciprocating time
varies according to the engine revolution speed and, depending on the setting of the
control interval, the period when the three-way control valve opens the supply passage
side in order to supply lubricating oil to the engine is displaced from the advancing
period of the pump plunger which leads to the effect that the supply of lubricating
oil to the engine may become disproportional to the duty ratio of the solenoid valve
control. If, on the other hand, the duty control interval or duty control period is
too long the responsiveness of oil supply, for example during rapid acceleration etc.,
may become insufficient.
[0012] Moreover in addition to the afore-noted problems, even by means of duty controlling
the three-way solenoid valve, it has proven to be difficult to supply an amount of
lubricating oil which corresponds to the instant engine operating conditions. More
particularly, after once lubricating oil is allowed to be supplied to the supply passage
side of the control valve, it is no longer possible to change the amount of lubricating
oil supply to the engine until a next control period of the control valve is started.
For example, in case where the engine is rapidly deccelerated by fully closing the
throttle while running at a high speed and the lubricating oil is being abundantly
supplied, the lubricating oil will be supplied to the engine with a supply rate suitable
for the high speed running state although the engine has been turned to a state by
decceleration which does not require so much oil any longer. That is, frequently the
amount of lubricating oil supplied to the engine exceeds the necessary amount and
white smoke is apt to be generated from the exhaust pipe, due to an excessive amount
of burnt oil.
[0013] Moreover, when supplying the lubricating oil through an opening of a duty control
solenoid valve sometimes there is a problem that the oil supply becomes incorrect
under transient operating conditions of the engine, for example when the current supply
of lubricating oil is small as the engine is running at a low speed but when then
the engine is rapidly accelerated by abruptly opening the throttle.
[0014] Finally, as frequently some delay in the valve body response after the solenoid receives
a driving signal for opening or closing the control valve and, accordingly, the intended
supply of lubricating oil becomes inaccurate provided that this effect of delayed
response of the control valve is not introduced into the control strategy. In order
to minimise the effect of delayed operation of the valve body of the control valve
and, accordingly, to improve the accuracy of oil supply it is effective to render
the supply period (delivery period) as long as possible. This is effective as the
delayed response characteristic of the control valve is constant without dependency
on the supply period and, therefore, the contribution of the error resulting from
the delayed valve response becomes smaller as the supply period is extended.
[0015] On the other hand, a prolongation of the supply period also results in a prolongation
of the return period, during which the lubricating oil is directed to the return passage
to be returned to the suction side (including the oil tank) of the oil pump. Thus,
if the engine operating condition abruptly changes accompanied by an abrupt increase
of oil consumption by the engine while, at that time, the lubricating oil is just
not supplied to the engine side an insufficient lubrication of the engine is likely
to occur when the engine is running at high speed.
[0016] To summarise the afore-noted difficulties with the known duty controlled solenoid
valve adapted to meter an appropriate amount of lubricating oil to the engine, it
has been noted that, specifically under transient operating conditions, the amount
of lubricating oil supplied to the engine does not follow as closely to the changes
of the operating conditions as desired.
[0017] Accordingly, it is a main objective of the present invention to provide an improved
method for lubricating a two-cycle internal combustion engine, wherein the amount
of lubricant supplied to the engine can be closely tailored to the actual running
conditions, even under transient conditions. Moreover, it is an objective of the present
invention to provide an improved lubricating system for such an engine, preferably
adapted to perform said improved lubricating method.
[0018] According to the present invention said objective is performed, in that the method
for lubricating the two-cycle engine operates a control valve in response to the engine
operating conditions to vary the period of time whent the control valve is in its
flow or non-flow positions for controlling the amount of lubricant delivered to the
engine.
[0019] According to a preferred embodiment of this invention the control valve is solenoid
operated and a control unit provides a control of the duty ratio and/or duty control
period, i.e. of one ON/OFF cycle of the solenoid.
[0020] Moreover, preferably the flow position of the control valve, which enables lubricating
oil to be discharged from the valve to the engine, is provided during an OFF state
of the solenoid, whereas a non-flow position of the control valve, during which the
supply of lubricating oil to the engine is blocked but the lubricating oil supplied
by the oil pump is recirculated through the control valve to the suction side of the
oil pump or is fed directly into an oil tank provided upstream of the oil pump, is
established during an activated ON state of the solenoid. In this way it can advantageously
be ensured that, even under a malfunction of the control valve leaving same in its
inactivated rest position, in any case a sufficient lubricating of the engine takes
place.
[0021] In order to appropriately bind the oil supply to the varying operating conditions,
it is preferred that, under the proviso that the control valve takes its flow position
when it remains inactivated and assumes its non-flow position when triggered, the
duty control period of the solenoid is shortened in response to an increase in engine
speed and is prolongated in response to a decrease in engine speed. Moreover, in a
similar way also a rapid increase of the opening speed of the engine throttle can
be considered in that the duty control period is shortened in response to such an
increasing, specifically a rapidly increasing opening speed of the throttle.
[0022] Through this method and its preferred embodiments the engine can be supplied with
an appropriate amount of lubricating oil closely following even varying engine operating
conditions. For example, in cases where the duty control period is shortened as the
engine speed increases and is elongated as the engine speed decreases, the delivery
interval of the lubricating oil pump coincides with the duty control period and the
supply of lubricating oil to the engine is controlled to an appropriate amount corresponding
to the selected duty ratio, i.e. to the engine operating conditions. Moreover, in
cases where the duty control period is shortened as the opening speed of the throttle
increases, the responsiveness of the supply of lubricating oil to the engine is improved.
[0023] According to yet another preferred embodiment of the present invention, adapted to
render the oil supply to closely follow up the engine operating conditions, specifically
transient ones, a plurality of duty ratios which are optimal for supplying an appropriate
amount of lubricating oil to the engine under certain engine operating conditions
are stored in a memory of a control unit, an instant engine operating condition is
detected and an instant duty ratio is calculated and said calculated duty ratio is
adapted to approach the predetermined optimal duty ratio read-out from the memory
for the detected engine running conditions, said adaptive control of said calculated
duty ratio, which is performed until same is equal to the stored optimal duty ratio
belonging to the corresponding engine operating conditions, leads to the effect that
the amount of oil supply to the engine can be varied undelayed to closely follow varying
operating conditions and lubricating oil can always be supplied with an optimum amount.
Incidentally, a duty control period comprises one lubricating oil supply period and
one lubricating oil return period and the modification of the calculated duty ratio
is performed by keeping constant either the lubricating oil supply period or the lubricating
oil return period while the respective other one is varied.
[0024] Particularly, the oil discharge to the engine is controlled by means of varying the
termination timing of the variable lubricating oil supply period or the lubricating
oil return period, at least one of which is variable in response to the engine operating
conditions.
[0025] According to yet another preferred embodiment of the present method, the OFF period
of the solenoid is kept constant while the ON period is made variable, setting the
OFF period to a value which assures a least amount of lubricating oil necessary for
running the engine to be supplied. According to yet another preferred embodiment of
the present invention, it is also possible to set the OFF period of the solenoid to
be variable in response to the engine operating conditions, specifically in a stepwise
manner with a fixed rate according to the engine revolution speed, while the ON period
is variable according to the engine operating conditions as well; i.e. in this embodiment,
both the lubricating oil supply period as well as the lubricating oil return period
are variable in a different manner so that the amount of lubricant delivered to the
engine is not only controlled in terms of the duty ratio of operating the solenoid
control valve but also in terms a duty control period adjustment. Thus, also the duty
control period can be changed according to the duty ratio which complies with the
instant engine operating conditions.
[0026] According to yet another preferred embodiment of the present invention, a control
method, embodied by a control unit of the control valve, a calculating means calculates
during a discharge of lubricating oil to the engine a desired amount or demand of
lubricating oil in response to the detected engine revolution speed in order to determine
an oil supply interruption timing. Moreover, another calculating means of the control
unit calculates the amount of oil consumption through the engine in response to the
detected engine revolution speed, the throttle opening conditions and the time lapsed
from the last changeover of the control valve in order to establish a return flow
of lubricating oil to recirculate same to the oil pump, while a timing of restarting
oil supply to the engine is set by a timer means switching the control valve from
its non-flow position to its flow position when the amount of oil supplied to the
engine is substantially equal to the amount of the calculated oil consumption through
the engine.
[0027] In this way lubricating oil is newly supplied to the engine after the oil supply
during a preceding cycle has been consumed. Thus, the lubricating oil can always be
supplied with an appropriate amount and generation of white smoke due to burnt oil
excessively supplied can be avoided.
[0028] According to a preferred embodiment of the afore-mentioned control strategy an OFF
period of the solenoid of the control valve is kept constant while its ON period is
varied according to the engine operating conditions. Moreover, in order to perform
the afore-indcated function the timer means for setting the start timing of new oil
supply to the engine subtracts the amount of oil consumption through the engine from
the amount of oil supplied through the oil pump and integrates the obtained difference
to switch the solenoid of the control valve when the resulting value becomes zero
or negative. Moreover, preferably, as a safety measure it is assured that, also in
this case, appropriate lubricating of the engine takes place, even if a malfunction
of the components of the control unit should occur. For that reason, the timer means
for setting the start timing of oil supply after integrating the result of subtraction
compares whether or not the oil return period during which a return flow of lubricating
oil to the suction side of the oil pump is established is longer or shorter than a
predetermined period in order to switch off the solenoid, regardless of the results
of the integration of the subtracted values of oil supply and oil consumption when
said oil return period is longer than a preset time period. In this way it is assured
that, in any case, the control valve will be returned in its flow position after lapse
of a predetermined period irrespective of the results and signals provided by the
calculating means of the control unit.
[0029] According to yet another preferred embodiment of the present control method, the
control strategy provides for keeping constant the lubricating oil supply period while
an oil supply start timing setting means sets the timing for interrupting the oil
return period to switch the control valve from its non-flow condition to its flow
condition according to the instant engine operating conditions.
[0030] In the latter case a calculating means of the control unit calculates a desired amount
of lubricating oil in response to the detected engine revolution speed, whereas another
calculating means of the control unit calculates the amount of oil consumption through
the engine in response to the detected revolution speed, the throttle opening conditions
and the time lapsed from the last changeover of the control valve to establish a return
flow of lubricating oil to the suction side of the oil pump and a detecting means
detects a residue amount for switching over the control valve from the non-flow condition
to the flow condition when said amounts of oil supply and oil consumption are substantially
equal to each other wherein said calculating means for calculating the amount of oil
supply and oil consumption together with the detecting means for the residue amount
establish the setting means for setting the oil supply start timing of the control
valve.
[0031] According to yet another preferred embodiment of such a control strategy, the lubricating
oil supply period is variable according to a predetermined duty ratio and/or duty
control period at which an amount of oil supply to the engine appropriate for the
instant engine operating conditions can be obtained. Specifically, the engine revolution
speed is considered to reflect the engine operating conditions.
[0032] Aside from the effect that also through this embodiment of the present invention,
the provision of lubricating oil to the engine can be closely adjusted to the engine
running conditions and, therefore, to the actual demands for lubricating the engine,
the latter-mentioned embodiment leads to the effect that the operation delay of the
switching valve can be reduced by prolongating the lubricating oil supply period.
A reduction of the duty control period, rendering also the oil supply period shorter
but increasing the duty ratio, leads to an improved response characteristic of the
oil supply with respect to rapidly changing engine operating conditions. Simultaneously
at any time a sufficient supply of lubricating oil by setting appropriate timings
and durations in response to the engine operating conditions detected can be assured
and the accuracy of oil supply to the engine can be enhanced.
[0033] In order to perform the objective of providing an improved lubricating system for
an engine as indicated above adapted to perform the method according to the present
invention, said lubricating system comprises a lubricant pump driven in time relation
by said engine, said lubricant pump delivering a substantially fixed amount of lubricant
during each cycle of its operation. Moreover, conduit means extend from said lubricant
pump to the engine for delivering lubricant thereto via a valve means disposed in
conduit means for selectively controlling the flow of lubricant to the engine for
return to the suction side of the lubricant pump, said valve means is adapted to assume
a flow position in which lubricant flow to the engine is permitted, and a non-flow
position in which lubricant flow to said engine is interrupted. More specifically,
said lubricant system comprises a control means for operating said valve means in
such a manner as to vary the time period when said valve means is in its flow position
and/or is in its non-flow position for controlling the amount of lubricant delivered
to said engine.
[0034] According to a preferred embodiment of said lubricating system, the control means
operates the valve means in response to the engine operating conditions, such as engine
revolution speed, throttle position, throttle opening speed or vehicle speed.
[0035] Further preferred embodiments, specifically of the lubricating system in view of
the relatively control means are laid down in the further sub-claims.
[0036] In the following the present invention is explained in greater detail by means of
several embodiments thereof which are illustrated in the associated drawings, wherein:
Fig. 1 is a graph showing the relationship between the engine speed and a duty control
period for a conventional lubricating oil supply system,
Fig. 2 is a block diagram of a lubricating oil supplying system according to an embodiment
of the present invention,
Figs. 3a and 3c show an operating cycle of the plunger of the lubricating oil pump
for low and high engine speeds,
Figs. 3b and 3d show duty control periods for lower and higher engine speeds corresponding
to the respective operating cycles as shown in Figs. 3a and 3c,
Fig. 4 is a block diagram of a lubricating oil supplying system of an embodiment of
the present invention similar to that of Fig. 2,
Fig. 5 is a block diagram of a control unit used in the lubricating oil supplying
system of Fig. 4,
Fig. 6 is a flow chart for illustrating the method for the supply of lubricating oil
to an engine to the embodiment of Figs. 4 and 5,
Figs. 7a to 7c are graphs illustrating the method for supplying lubricating oil to
an engine according to the embodiments of Figs. 4 to 6 among which:
Fig. 7a indicates the change of the engine speed,
Fig. 7b shows the change of the duty ratio according to engine speed,
Fig. 7c illustrates the switching action of the three-way solenoid control valve used
in the oil supply system of Fig. 4, specifically the change of the duty ratio and
the duty control period,
Fig. 8 is a graph illustrating the relationship between the engine speed and the duty
control period,
Fig. 9 is a block diagram of a lubricating oil supplying system according to yet another
preferred embodiment of the present invention,
Fig. 10 is a block diagram of the control unit used in the lubricating oil supplying
according to Fig. 9,
Fig. 11 is a flow chart illustrating the method for controlling the lubricating oil
supply to the engine according to this embodiment of the present invention,
Figs. 12a to 12f are graphs illustrating the control method for supplying lubricant
to the engine according to Fig. 11, among which
Fig. 12a is a graph showing the change of the flow rate requirement of the lubricating
oil for the engine over time,
Fig. 12b is a qraph showing the change of the oil pressure overtime during the operation
of the oil pump,
Fig. 12c is a graph showing the ON/OFF switching timing of the solenoid of the control
valve of the lubricating oil supplying system of Fig. 9,
Fig. 12d is a graph showing the change of the amount of oil supply overtime,
Fig. 12e is a graph showing the relationship between the amount of oil supply and
the amount of consumption of the lubricating oil,
Fig. 12f is a graph showing the residue amount of lubricating oil obtained by subtracting
the amount of oil comsumption of the amount of oil supply,
Fig. 13 is a block diagram similar to Fig. 10 featuring the control unit used in the
lubricating oil supplying system of Fig. 9 according to yet another preferred embodiment
of the present invention,
Fig. 14 is a graph showing a duty ratio map to be used for the oil supply interruption
timing means of the control unit indicated in Fig. 13,
Fig. 15 is a graph showing the amount of lubricating oil supply obtained through the
lubricating oil supplying system as indicated in Fig. 9,
Fig. 16 is a flow chart illustrating the method for appropriately lubricating the
engine through the lubricating system as shown in Fig. 9,
Fig. 17 is a flow chart for illustrating the operation of setting the oil supply period
of the lubricating oil supplying system as shown in Fig. 9,
Figs 18a to 18f are graphs similar to Figs. 12a to 12f for this other embodiment of
controlling the lubricating oil supply to the engine,
Figs. 19a and 19b are control timing charts to disclose the duty ratio and duty control
period wherein:
Fig. 19a shows the condition when the supply period is long,
Fig. 19b shows the condition when the supply period is short,
Fig. 20 is a graph showing another example of a duty ratio map sought in the control
unit of the lubricating oil supplying system,
Fig. 21 is a graph showing the amount of supply of lubricating oil obtained when the
duty ratio map shown in Fig. 20 is employed, and
Fig. 22 is a flow chart illustrating the operation for setting the oil supply period
in a case in which the duty ratio map as shown in Fig. 20 is employed.
[0037] Referring to a first embodiment of the present invention as, in its apparatus aspects,
illustrated in Fig. 1, said figure discloses a lubricating oil supplying system, hereinafter
referred to as lubricating system, designed in accordance with an embodiment of the
present invention and provided to perform a method for supplying an appropriate amount
of lubricating oil to an engine in compliance with a first embodiment of the present
invention. Said lubricating system 1 is designed to supply lubricant to a two-cycle
internal combustion engine 2. The lubricating oil supply to the engine 2 by the system
1 can be supplied either to the induction system of the engine 2 or to the various
components of the engine to be lubricated directly through a direct lubricating means,
or a combination of these systems. Accordingly, it is to be understood that any of
the known types of prior art lubricant delivery systems internally of the engine can
be employed in conjunction with the lubricating system. The lubricating system 1 includes
an oil tank 5 in which a storage of lubricant is contained. An introducing passage
6 forms a conduit to supply the lubricant (oil) from the tank 5 to a reciprocating
type lubricating pump 3, hereinafter referred to as oil pump 3, which is driven by
the engine 2. A conventional plunger type oil pump 3 maybe employed and, as shown
in Figs. 3a and 3c, the output of the pump will be substantially the same for each
pumping cycle. Accordingly, when the engine speed increases the number of pumping
pulses generating during a given time period will increase. As a result the output
of the oil pump 3 will increase as the engine speed increases. Fig. 3a discloses the
pump delivery at low speeds while Fig. 3c shows the pump delivery at high engine speeds.
[0038] A supply passage 4 to a control valve assembly, more particularly, to a three-way
solenoid operated control valve 8. The control valve 8 includes a valve body 10 of
the spool type slidably received by an internal bore of the valve case 9. A solenoid
coil 12 is provided and supplied with an exciting current to operate the valve body
10 in order to switch said control valve 10. A return spring 11 normally at the valve
body 10 to a first position as shown in Figure 2 wherein the valve body 10 is in a
position to open the communication with a supplying port 9a that communicates the
supply passage 4 upstream of the control valve 10 to another portion of the supply
passage 4 downstream of the control valve 10 leading to the engine 2, that downstream
portion of the supply passage 4 delivers the lubricant to the engine lubricating system.
[0039] When the solenoid coil 12 is engergized the vlave body 10 will be drawn upwardly
to compress the return spring 11, blocking the supply port 9a and communicating the
supply passage 4 delivering the oil from the oil pump 3 to the control valve 10 to
a return passage 7 that delivers the oil back to the introducing passage 6 at the
suction side of the oil pump 3 bypassing said oil pump 3. As a result, when the control
valve 10 is in its non-flow condition wherein the solenoid coil 12 is energized the
output pressure from the oil pump 3 will be returned back to its suction side and
no lubricating oil will be delivered to the engine 2 from the supply port 9a.
[0040] The solenoid coil 12 is energized by means of an electrical circuit that includes
a battery 15 and a main switch 14. These elements power a control unit 13 (CPU) which
is programed to supply the desired pulses to the solenoid coil 12 depending upon sensed
engine conditions. These conditions may include the engine speed which is supplied
from a suitable engine speed sensor and an accelerator position that is sensed by
an appropriate throttle position sensor. In addition, other conditions such as the
opening velocity of the throttle, both of engine operation and of ambiant conditions
may be supplied to the control unit 13.
[0041] As is derivable from Figures 3b and 3d, when the control unit 13 outputs an engergizing
signal for a time period B the control valve 10 will be in its non-flow position (energized)
and no lubricant will be delivered to the engine 2. During an OFF period wherein the
solenoid coil 12 is de-energized and the valve body is in its lower most position
as shown in Figure 2 (flow position of the control valve 10) lubricating oil will
be delivered for a time period a (overall control period of one control cycle, hereinafter
called as duty control period) minus B (A minus B). Hence, the amount of oil delivered
during a given time period will be determined by the duty ratio A minus B (stroke
A multiplied by 100%). It should also be noted that because the oil pump 15 is driven
at a fixed ratio of speed relative to the speed of the engine 2, a shorter time interval
of de-energization of the solenoid coil 12 will provide a greater amount of oil flow
than the same time period when the engine is operating at higher speed. Thus, the
time interval, i.e. the duty control period A must be adjusted in relation to the
engine speed and is designed such that, as seen in Figure 3b, when the engine is operating
at a slow speed the duty control period A is longer than when the engine is operating
at higher speeds as indicated in Figure 3d. The ratios of duty cycles will be determined
by the actual requirements of the engine and this can then be programmed into the
control unit 13 so as to provide the appropriate amount of lubricating oil on all
engine speeds. In that way excessive oil supply and also smoke in the exhaust gas
is prevented.
[0042] As noted previously, however, merely controlling the duty cycle in relation to the
engine speed alone will only provide adequate control under steady state conditions
but will not accommodate transient engine operating conditions. Therefore according
to the control method of the present invention the control unit 13 also senses when
the accelerator is opened at a rapid rate and, when this occurs, the duty cycle is
shortened for a given engine speed condition so as to ensure that an excessive amount
of oil is not supplied to the engine and it can be reliably quaranteed that the amount
of lubricants supplied will be appropriate for the actual running conditions of the
engine 2.
[0043] Of course the described control routine depends on the actual requirements of a given
engine but it should be readily apparent that with the described system and the method
for duplicating a two-cycle engine it is possible to provide good control of the amount
of oil supplied to the engine by varying both the length of time when the oil is supplied
and the control valve 10 is in its flow position, and the duty ratio ((b - a)/a) as
well as by means of adjusting the duty control period a. That is the amount of oil
to be supplied to the engine is controlled by changing the ratio of (a - b)/a as well
as by varying a and b.
[0044] In this embodiment, since the duty control period A is controlled such that it becomes
longer during low speed engine revolution and shorter during high speed engine revolution,
the duty control period A is adapted to a length suited to the operating cycle of
the plunger of the oil pump 3 and an amount of oil supply corresponding to the duty
ratio can be assured. Furthermore, under rapid accelerating conditions the responsiveness
of the system is improved since the duty control period A is controlled to be shorter
even in the case where the enaine revolution speed is low.
[0045] A next embodiment of the present invention hereinafter will be described with reference
to Figures 4-8. The layout of the lubricating system 1 as shown in Figure 4 substantially
complies with that of Figure 1 and, therefore, will not be described again in greater
detail. Also, in this case the lubricating oil pump 3 driven by the two-cycle engine
2 is communicated at its suction side with a lubricating oil tank 5, while its delivery
side supplies lubricating oil to a three-way solenoid operated control valve 8 and
a control unit 13 is provided for controlling the three-way solenoid valve 8. The
lubricating oil pump 3 is of the reciprocating plunger type driven by the engine and
has a structure for adjusting the reciprocating stroke of the plunger according to
the degree of throttle opening. The three-way solenoid operated control valve 8 is
communicated with the lubricating oil tank 5 through a lubricating oil return passage
7, while being communicated with the engine 2 through a lubricating oil supply passage
4. Again, the three-way control valve 8 is solenoid controlled to switch between both
the supply and return passages 4,7. The ON/OFF action of the solenoid is controlled
by the control unit 13 and the three-way solenoid operated control valve 8 is switched
to its non-flow state when the solenoid is in the ON state and is switched to the
flow condition when the solenoid is in the OFF state. In this case, the control unit
13 has a structure for duty controlling the three-way solenoid operated control valve
13 by energizing or de-energizing it according to a pre-determined duty ratio, again,
as in the aforementioned embodiment, the duty ratio is defined by dividing the overall
duty control period (one cycle (ON/OFF state)) through the time period in which the
solenoid is de-energized (OFF state) i.e. by dividing the lubricating oil supply period
wherein the three-way solenoid operated control valve 8 is in its switched OFF flow
condition by the duty control period (sum of the supply period and the return period).

[0046] The control unit 13 is connected to the battery 15 through remaining switch 14, while
it is connected with an ignition system 8 of the engine 2 to calculate the revolution
speed of the engine 2. Moreover, the control unit 13 comprises a calculating means
17 for computing the engine revolution speed, a microcomputer 18, a counter 19 and
a supply interruption timing setting means as main components thereof.
[0047] The calculating means 17 for computing the engine revolution speed has a structure
for continuously calculating the engine revolution speed, while the engine is running
and outputting the revolution speed responsive signal to the microcomputer 18.
[0048] The microcomputer 18 is provided with a read only memory formed by a duty ratio map
wherein duty ratios are stored which assure an optimal amount of oil supply related
to the associated engine operating conditions correspondingly stored therein. The
microcomputer 18 reads out a duty ratio from the duty ratio map according to the engine
revolution speed inputted from the revolution speed-calculating means 18 in order
to calculate each time the duty control period (OFF period plus ON period of the three-way
solenoid valve 8) for the duty control of the valve 8. As the OFF period of the three-way
solenoid operated control valve 8, a period is employed which ensures that a least
amount of lubricating oil can be obtained which is necessary as a minimum for running
the engine. For example, a time period is employed as the OFF period of the control
valve 8 during which the plunger of the oil pump 3 can perform at least one reciprocating
movement even while the engine is in an idling condition. In this embodiment, in order
to perform the oil supply control, the OFF period of the three-way solenoid operated
control valve 8 is kept constant, while its ON period is made variable. In other words,
the period wherein the control valve 8 assumes its de-energized flow position is kept
constant while its energized non-flow position is made variable. It is unnecessary
for the ON period to have a minimum value, as it is the case in view of the OFF period.
[0049] When determining the OFF period of the solenoid coil 12, it is possible to adjust
said OFF period such that it may change according to the engine operating conditions.
For example, the OFF period can be varied respectively for the engine operating conditions,
such as idling, medium speed running, high speed running etc. The OFF period in this
case can either be kept constant or also the OFF period can be varied, preferrably
by stages in a step-wise manner but preferrably it can be varied with a fixed rate
according to the engine revolution speed. Even in such a case, the ON period (non-flow
position of the control valve 8) is varied always according to the engine operating
conditions. Moreover, as soon as the operating conditions, such as the engine revolution
speed of the engine changes, the duty control period will change according to the
duty ratio which corresponds to the changed operating conditions.
[0050] The counter as a time counting means 19 provides for counting the lapse of time after
the start of the supply of lubricating oil to the engine 2 for each duty control period
during which the three-way solenoid operated control valve 8 is switched ON or switched
OFF.
[0051] The setting means 20 for determining the return interruption timing has a structure
for continuously comparing the lapse of time counted by the counter 19, with the current
ideal target duty control period obtained from the microcomputer 18. Then, when the
lapse of time corresponds to the duty control period, the control valve 8 is switched
OFF through said return interruption timing setting means 20, proceeding to the next
duty control period. In other words, the timing of terminating the lubricating oil
return period (ON periods) is compared with the duty ratio at which an optimal amount
of lubricating oil supply for the instant engine operating conditions is obtained
and, when it corresponds to that duty ratio, the duty control period is finished.
[0052] Referring to Figures 6-8, in the following the method for appropriately lubricating
the engine 2 and the operation of the oil supplying system 1 according to this embodiment
will be explained. As is apparent from Figure 6, when the main switch 14 is turned
ON, first the control unit 13 is initialized at step P1. After the engine has started,
the means 17 for calculating the engine revolution speed of the control unit 13 calculates
said speed at the step P2 and outputs same to the microcomputer 18. Just after engine
starting, since the three-way operated control valve 8 is in the flow condition (OFF
state), the lubricating oil delivered from the oil pump 3 is supplied to the engine
2. When the oil is supplied, the counter 12 starts counting the time. After a definite
time period has lapsed from the start of supplying lubricating oil to the engine 2,
the control valve 8 is energized to switch from its flow position to its non-flow
position into the ON state by the microcomputer 18 and the lubricating oil is now
directed to the oil return passage 7.
[0053] Next, the microcomputer 18 reads a duty ratio corresponding to the detected engine
revolution speed from a map at the step P3 and calculates the duty control period
at that time in step P4. The duty control period is obtained by dividing the OFF period
of the control valve 8, which is constant by the duty ratio. That means, the microcomputer
18 continuously calculates the duty control period while the engine 2 is running.
Then the setting means 20 for determining the timing of interruption of the return
flow of the oil sets said interruption timing at the step P5. At that time, the lapse
of time counted by the counter 19 from the start of supply of lubricating oil is compared
with the duty control period obtained in step P4 and, when the lapsed time has reached
the duty control period, the process proceeds to the step P6 to turn the three-way
operated control valve 8 into its flow condition (OFF state). When the lapse of time
has not reached the duty control period, the process returns from the step P5 to the
step P1 and the operations described above are repeated.
[0054] When the control valve 8 is turned OFF at the step P6, one period of the duty control
is finished and the process returns to the step P1. The counter 12 newly starts counting
time when the control valve 8 is turned OFF.
[0055] In the following the operation of the control valve 8 for a transient operating condition
is described, namely with the engine revolution speed rising from a low speed or falling
from a high speed, referring to Figure 7.
[0056] While the engine 2 is in the idling state shown with an A in Figure 7a, the duty
ratio is read out of the duty ratio map of the control unit 13, e.g. 15%. As shown
in Figure 7b, the duty ratio changes in general accordance with a change of the engine
revolution speed and is made to amount 100% when the engine throttle is fully opened.
The duty control period during idling becomes T1 as shown in Figure 7c. This duty
control period T1 is taken as the time until the solid line T, which represents that
the lapse of time is increasing, reaches the duty control period obtained from the
duty ratio (height of the supply start timing line shown in the broken lines in Figure
7c). That means, the return interruption timing at which the control valve (8) is
turned from the ON state into the OFF state is taken as the timing at which the period
from the oil supply start timing in that duty control period coincides with the ideal
control period corresponding to the engine revolution speed.
[0057] The double-dotted chain line in Figure 7c is a line representing a timing of interrupting
the oil supply to the engine at which the control valve 8 is turned on and the delivery
of lubricating oil is interrupted. This timing line of interrupting the oil supply
to the engine and the timing line representing the start of fuel supply to the engine
(shown in the broken line) are determined from the engine revolution speed on the
basis of the duty ratio as shown in Figure 8. As the duty control period for the engine
revolution speed, the height of the timing line in Figure 8 is taken representing
the start of oil supply to the engine. Since, in this embodiment the OFF time of the
control valve 8 is said to be constant, the timing line for the interruption of the
oil supply is a line which runs in parallel to the abscissa.
[0058] Moreover, when the engine revolution speed rises as shown through the curve section
B in Figure 7a, the demand of the engine 2 for lubricating oil increases and the duty
ratio similarly increases. When the duty ratio rises, the duty control period becomes
shorter with the rise of the engine revolution speed, because the OFF period is constant
and the timing line for the start of ON supply slopes down rightwards, as indicated
in Figure 7c. For this case, as the return flow interruption timing is taken
[0059] Moreover, when the engine 2 assumes its high speed condition with fully open throttle
as represented through section D of the curve of Fig. 7d, since the duty ratio becomes
100%, the ON period becomes zero and the duty control period becomes equal to the
OFF period. The duty control period in this case is designated with T3 in Fig. 7c.
Accordingly, the control valve 8 is continuously in the flow position (OFF state)
and the lubricating oil is continuously supplied to the engine 2. When the engine
revolution speed begins to fall as shown in the curve section E in Fig. 7a the duty
ratio also decreases and the duty control period is prolongated as the engine revolution
speed drops. Here, the supply start timing line in Fig. 7c slopes up rightwards and
becomes parallel with the horizontal axis after the engine revolution speed became
constant. As the return flow interruption timing for this case, the timing indicated
with G is taken at which the lapse of time from the start of the OFF state (flow position
of the control valve 8) reaches the duty control period. Accordingly, the duty control
period becomes G4.
[0060] Therefore, since the lubricating sytem 1 for the two-cycle engine 2 compares the
return flow interruption timing at which the lubricating oil is directed to the lubricating
oil return passage 7 with the duty ratio at which an amount of lubricating oil supply
optimal for the instant engine operating conditions is obtained and the duty control
period is terminated when it corresponds to the duty ratio, as soon as the engine
operating conditions change, the duty control period changes according to the duty
ratio suited to the instant engine operating conditions. With the structure of the
lubricating system as shown in Fig. 4 supplying lubricating oil to the engine 2 while
the control valve 8 is switched off an amount of oil delivery to the engine necessary
for running the engine can be secured even when the power supply to the control valve
8 is intercepted.
[0061] Although this embodiment controls the delivery of lubricating oil by varying the
lubricating oil return period, it is also possible to control the oil supply by varying
the lubricating oil supply period, keeping the oil return period contstant.
[0062] For this embodiment, as the return flow interrupting timing is compared with the
duty ratio which is controlled to reach a duty ratio which is optimal for the detected
engine operating conditions and duty control period is terminated when said duty ratio
is obtained, the duty control period is changed according to a duty control ratio
suited to the instant engine operating conditions as soon as said conditions change,
the supplied amount of lubricating oil is always optimum for the current engine operating
conditions.
[0063] Another embodiment of the present invention, in the following, is described referring
to Figs. 9 to 12. Again, generally the layout of the lubricating system 1 substantially
corresponds to those of Figs. 2 and 4. With respect to the embodiment of Fig. 2 the
control valve 8 has a different structure, specifically the design of the valve body
10 with outwardly projecting flanges subjected to the prebiasing force of the return
spring 11 prebiasing the valve body 10 into an upper rest position, and the disposal
of the solenoid coil 12 and the disposal of the ports for communicating to the associated
conduits distinguish said three-way control valve 8 from that of the embodiment of
Fig. 1.
[0064] Also in Fig. 9 the same reference numerals designate the same parts and components
as already explained in conjunction with the above embodiments. Therefore, a repeated
explanation of the basic layout and the components having the same reference numerals
is not deemed necessary again.
[0065] When the solenoid coil 12 is energized (when ON), the lubricating oil delivered from
the lubricating oil pump 3 is returned from the three-way solenoud valve 8 to the
lubricating oil tank 5 through the return passage 7. When the solenoid coil is deenergized
(when OFF), the lubricating oil is supplied to the engine 2 from the three-way solenoid
valve 8.
[0066] The numeral 13 denotes a control unit for controlling the action of, the three-way
solenoid valve 8. This control unit 13 is constructed for switching the ON and OFF
of the solenoid coil 12 so that the supplying state and returning state of the lubricating
oil. may be repeated to control the lubricating oil amount supplied to the engine
2 side. In this embodiment, the OFF time of the solenoid coil 12 is kept constant
and its ON time is varied according to the engine operating condition through a method
described later.
[0067] This control unit is connected to a battery 15 through a main switch 14, and, while
being connected to the ignition system of the engine 2 to calculate the revolution
speed of the engine 2, it. is connected to the throttle system to detect the throtte
opening. The numeral 16 denotes the ignition unit of the engine 2, and 17 denotes
the throttle. The energizing circuit for the solenoid coil 12 employed in the control
unit 13 is a transistor circuit as shown in Fig.9.
[0068] By connecting the solenoid coil 12 with the control unit 13 in such a manner, the
solenoid coil 12 is prevented from being turned into the ON state (state in which
the lubricating oil will not be supplied to the engine) when the ground side is short-circuited,
and the engine seizure can be prevented. Since the lubricating oil. is supplied to
the engine 2 while the solenoid coil 12 is in the OFF state, engine seizure can be
prevented even in the case of circuit disconnection or source failure.
[0069] Here, the structure of the control unit 13 is described in detail referring to Fig.
10. In Fig 10, the reference numeral 21 denotes a revolution speed calculating means
for calculating the average speed of revolution of the engine 2 through the revolution
speed signal from the ignition pickup of the ignition unit 16, and 22 denotes a timer.
[0070] This timer 22 has a structure for starting counting time just after the starting
of the engine 2, generating a trigger signal every lapse of definite time (e.g., 80
ms) and accumulating the trigger number.
[0071] The numeral 23 denotes a supply interrupting means for energizing the solenoid coil
12 of the three-way solenoid valve 8 to direct the lubricating oil to the return passage
7. This supply interrupting means 23 has a structure for energizing the solenoid coil
12 when the accumulated trigger number in the timer 22 reaches a set value. That is,
the lubricating oil is kept being supplied to the engine 2 side-until this supply
interrupting means 23 operates.
[0072] As the set value of the accumulated trigger number, a number is employed with which
a least amount of lubricating oil necessary for the engine not to generate white smoke
while idling can be supplied to the engine before the supply interrupting means 23
operates. For example, if the trigger signal is generated every 80 ms, the set number
becomes 12. In this case. the lubricating oil supplying time becomes 960 ms.
[0073] The numeral 24 denotes a supply amount calculating means for calculating the lubricating
oil supply amount to the engine 2 side. This supply amount calculating means 24 has
a structure for calculating the lubricating oil supply amount on the basis of the
engine revolution speed while the solenoid coil 12 of the three-way solenoid valve
8 is in the OFF state. The lubricating oil supply amount is calculated by multiplying
the delivery amount of the lubricating oil pump 3 per one revolution of the engine
2 by the speed of engine revolution in the lubricating oil supplying time above.
[0074] The reference numeral 25 denotes the consumption amount calculating means for calculating
the amount of the lubricating oil consumed in the engine 2. This consumption amount
calculating means has a structure for calculating the amount of the lubricating oil
consumed while the lubricating oil is not supplied to the engine 2 side on the basis
of the lubricating oil consumption per unit time obtained from the engine revolution
speed , the throttle opening and the lapse of time after the operation starting of
the supply interrupting means 23. As the lubricating oil consumption per unit time
to be obtained from the engine revolution speed and the throttle opening, values beforehand
written in the map 26 are employed.
[0075] The numeral 27 denotes a supply starting timing setting means for deenergizing the
solenoid coil 12 of the three-way solenoid valve 8 to direct the lubricating oil to
the supply passage 4.
[0076] This supply starting timing setting means 27 has a structure for subtracting the
lubricatig oil consumption amount calculated by the consumption amount calcualting
means 25 from the lubricating oil supply amount calculated by the supply amount calculating
means 24, integrating the obtained differences, and, when the resulted value becomes
zero or negative, deenergizing the solenoid coil 12 of the three-way solenoid coil
8. Further, this supply starting timing setting means 27 resets the accumulated trigger
number in the timer 22 to 0 before deenergizing the solenoid coil 12.
[0077] That is, as soon as the lubricating oil residue on the engine 2 side is exhausted,
lubricating oil is newly supplied to the engine 2 side.
[0078] Further, the supply starting timing setting means 27 has a structure for deciding,
after integrating the subtraction results, whether the lubricating oil interrupting
time (lapse of time after the supply interrupting ineans starts operating) is longer
or shorter than a set time. and, when longer, deenergizing the solenoid coil 12 regardless
of the integration result.
[0079] Next, the operation of the lubricating oil supplying system for the two cycle engine
constructed as above is described referring to the flow chart shown in Fig..11
[0080] When the main switch 14 is turned on, the control unit 13 is reset at P
1 in Fig.3 to be initialized, and the timer is set at P
2. At this time, the accumulated trigger number in the timer 22 is returned to 0.
[0081] When the engine 2 is started, apparatus of the engine control system such as the
ignition unit 16 are controlled at P
3. With the beginning of engine starting, the timer 22 starts counting time, and, as
shown with P
4 through P
6, accumulates the trigger number every definite time. The lubricating oil pump 3 also
starts its operation with the engine 2 to deliver the lubricating oil to the three-way
solenoid valve 8. In this while, since the accumulated trigger number of the timer
22 is smaller than the set value and the solenoid coil 12 of the three-way solenoid
valve 8 is not energized, lubricating oil is supplied from the three-way solenoid
valve 8 to the engine 2 side. While the lubricating oil is being supplied to the engine
2 side, the lubricating oil supply amount is calculated by the supply amount calculating
means 24.
[0082] After the accumulated trigger number reached a set value at P
6, the solenoid coil 12 of the three-way solenoid valve 8 is energized at P
7 by the supply interrupting means 23, and the lubricating oil is not supplied to the
engine 2 side but is returned to the lubricating oil tank 5.
[0083] When the supply interrupting means operates, the lubricating oil consumption amount
is calculated by the consumption amount calculating means at P
8, and the lubricating oil consumption amount is subtracted from the lubricating oil
supply amount to calculate the lubricating oil residue amount. The subtraction results
are integrated at P₁₀ in parallel with the residue calculating operation described
above.
[0084] Next, the consumption amount calculating means 25 decides whether the lubricating
oil interrupting time is longer or shorter than a set time at P₁₀, and, when the lubricating
oil interrupting time is shorter than the set time and normal, the process proceeds
to P₁₁ to decide whether the integrated value is zero or negative or not. If decided
zero or negative, the accumulated trigger number of the timer 22 is returned to zero
at P₁₃ and the solenoid coil 12 of the three-way solenoid valve 8 is deenergized at
P₁₄. By this operation, the lubricating oil is again supplied from the three-way solenoid
valve 8 side to the engine 2 side. The lubricating oil supplying system 1 according
to this invention operates taking a series of actions described above as one cycle,
and, after returning to the lubricating oil supplying state at P₁₄, it returns to
P
2 to perform the second cycle of its operation.
[0085] If decided at P₁₁ that the lubricating oil interruption time is longer than the set
time, the process is advanced to P₁₃, and the energization of the solenoid coil 12
is interrupted regardless of the integration result. In the case where the integrated
value is not zero or negative at P₁₂, the process id returned to the step P₁₂.
[0086] The operation of the lubricating oil supplying system 1 according to this invention
becomes as shown in Figs.12(a) through 12(f). In Fig.12 is shown the case where the
engine 2 is rapidly accelerated from the low speed operating state to the high speed
operating state and then returned to the low speed operating state.
[0087] When the engine 2 is operated as described above, the lubricating oil requirement
of the engine 2 changes according to the engine revolution speed as shown in Fig.4(a),
and the time and the number of the lubricating oil deliveries from the lubricating
oil pump 3 also changes according to the engine revolution speed as shown in Fig.12(b).
[0088] Further, on the three-way solenoid valve 8 to be switched, the time during which
the solenoid coil 12 is not energized (shown as To in Fig.12) becomes always constant,
the lubricating oil return time becomes shorter as the engine speed becomes higher
and the lubricating oil supply amount becomes larger according to the engine revolution
speed . In Fig.12(d), the period during which the lubricating oil is supplied is shown
with hatching. C
1 through C
6 show control operation cycles.
[0089] In Fig.12(e), the integrated value of the lubricating oil supply amount is shown
with A, the integrated value of the lubricating oil consumption amount is shown with
B, and the value obtained by subtracting the lubricating oil consumption amount from
the lubricating oil supply amount (lubricating oil residue) is shown in Fig.12(f).
From Fig.12(f), it is seen that the lubricating oil is newly supplied after the residue
is exhausted.
[0090] Therefore, with the lubricating oil supplying system 1 according to this invention,
the lubricating oil is newly supplied to the engine after the lubricating oil supplied
from the three-way solenoid valve 8 to the engine 2 side has been consumed.
[0091] Hereupon, although the embodiment described above is of a structure in which the
lubricating oil supply time to the engine side is kept constant and the lubricating
oil return time is varied, this invention is not limited to such a structure, but
the system according to this invention may be constructed for varying the lubricating
oil supply time to the engine side. In such a case, the ON time of the three-way solenoid
valve is kept constant and the OFF time is varied by the control unit 13.
[0092] With the lubricating oil supplying system for the two cycle engine according to this
embodiment since the lubricating oil return interruption timing is set by a supply
amount calculating means which calculates the lubricating oil supply amount to the
engine side from the engine revolution speed, a consumption amount calculating means
which calculates the lubricating oil consumption amount from the engine revolution
speed , throttle opening and the lapse of time after the switching valve is switched
to the return passage side, and a supply starting timing setting means which switches
the switching valve from the return passage side to the supply passage side when the
lubricating oil supply amount and the lubricating oil consumption amount agree with
each other, the lubricating oil is newly supplied to the engine side after the lubricating
oil supplied from the switching valve to the engine side has been consumed.
[0093] Therefore, the lubricating oil can be supplied always with an appropriate supply
amount, and white smoke is prevented from being generated from the engine.
[0094] The control unit 13 for controlling the three-way solenoid valve 8 is constructed
for varying the lubricating oil returning time of the three-way solenoid valve 8.
The control unit 13 is provided with a supply amount calculating means, a consumption
amount calculating means and a supply starting timing setting means for switching
the three-way solenoid valve when the lubricating oil residue is exhausted. The lubricating
oil is newly supplied to the engine 2 side after the lubricating oil supplied from
the three-way solenoid valve to the engine 2 side has been consumed.
[0095] Since in the lubricating oil supplying system according to another modification lubricating
oil supply period kept constant according to a predetermined duty ratio at which a
lubricating oil supply amount appropriate for the current engine operating condition
can be obtained and the current engine revolution speed, the effect of the operation
delay of the switching valve can be reduced by making the lubricating oil supply period
longer, while the control period is shortened and the lubricating oil supply amount
changes with a better followability to the engine operating condition change by making
the lubricating oil supply period shorter. Therefore, the effect of the delay of the
switching valve operation can be reduced while reatraining the lubricating oil from
becoming insufficient, and the lubricating oil supply accuracy can be raised.
[0096] Another embodiment of the present-invention is described referring to Figures 13
to 22. Again, the same reference numerals denote the same components. The layout of
the lubricating system corresponds to that of Figure 9. Some modifications are to
be noted for the control unit 13 as shown in Figure 13.
[0097] The numeral 13 denotes a control unit for controlling the action of the three-way
solenoid valve 8. This control unit 13 is constructed for switching the ON and OFF
of the solenoid coil 12 so that the supplying state and returning state of the lubricating
oil may be repeated to control the lubricating oil amount supplied to the engine 2
side. The OFF period of the solenoid coil 12 is made shorter in the case where the
engine is running at a high speed and the lubricating oil supply amount required by
the engine is smaller as compared with other cases and its ON period is varied according
to the engine operating condition through a method described later.
[0024]
[0098] This control unit 13 is connected to a battery 15 through a main switch 14, and,
while being connected to the ignition system of the engine 2 to calculate the revolution
speed of the engine 2, it is connected to the throttle system to detect. the throttle
opening. The numeral 16 denotes the ignition unit of the engine 2, and 17 denotes
the throttle. The energizing circuit for the solenoid coil 12 employed in the control
unit 13 is a transistor circuit as shown in Fig.9.
[0099] By connecting the solenoid coil 12 with the-control unit 13 in such a manner, the
solenoid coil 12 is prevented from being turned into the ON state (state in which
the lubricating oil will not be supplied to the engine) when the ground side is short-circuited,
and the engine seizure can be prevented. Since the lubricating oil is supplied to
the engine 2 while the solenoid coil 12 is in the OFF state, engine seizure can be
prevented even in the case of circuit disconnection or source failure.
[0100] Here, the structure of the control unit 13 is described in detail referring to Fig.13.
[0101] As shown in Fig.13, the control unit 13 is provided with a revolution speed calculating
means 21, timer 22, supply interrupting means 23, supply amount calculating means
24, consumption amount calculating means 25 and a residue amount calculating means
27. This control unit 13 constitutes the supply starting timing setting means according
to this invention.
[0102] The revolution speed calculating means 21 has a structure for calculating the average
revolution speed of the engine 2 through the revolution speed signal from the ignition
pickup of the ignition unit 16.
[0103] The timer 22 has a structure for starting time counting just after engine starting,
generating a trigger signel every lapse of a definite time (for example, 80 ms) and
accumulating the trigger number.
[0104] The reference numeral 23 denotes a supply interrupting means for energizing the solenoid
coil 12 of the three-way solenoid valve 8 to direct the lubricating oil to the return
passage, and this supply interruptinhg means 23 has a structure for energizing the
solenoid coil 12 when the accumulated trigger number at the timer 22 reached a set
value. That is, lubricating oil is being supplied to the engine 2 until this supply
interrupting valve is switched by the supply interrupting means 23 is determined by
the duty ratio map shown in Fig.14, engine revolution speed, throttle opening, etc.
and becomes as shown in Fig.15. That is, the lubricating oil supply amount becomes
smaller until the engine revolution speed reaches a somewhat higher speed even if
the throttle is widely opened. Therefore, while the lubricating oil supply amount
becomes smaller when the engine revolution speed is in the low to medium range and
the throttle opening is larger, the lubricating oil supply amount becomes smaller
also while racing. The graph of Fig.15 shows also the lubricating oil consumption
amount or requirement amount corresponding to the engine operating condition.
[0105] Here, the duty ratio map shown in Fig. 14 is described in detail.
[0106] The duty ratio map is constructed so that the duty ratio may reach its highest value,
100%, when the engine revolution speed or the throttle opening reaches their maximum.
The engine revolution speed or the throttle opening at which the duty ratio reaches
100% is given some degree of revolution speed width or opening width, and the domain
in which the duty ratio becomes 100% (the highest portion in Fig.14) becomes flat.
[0107] Further, as the duty ratio for the lower engine revolution speed is set the lowest
value for obtaining the lubricating oil supply amount necessary for the engine 2,
and the domain in which the duty ratio becomes lowest is also made flat by giving
some degree of rotation speed width or throttle opening width to the engine revolution
speed or the throttle opening. Although the domains in which the duty ratio becomes
100% or lowest are made flat as described above, since the delivery amount by the
lubricating oil pump is proportional to the engine revolution speed because the lubrication
oil pump is driven by the engine, the lubricating oil supply amount can be varied
as shown in Fig.15.
[0108] By forming the duty ratio map with its domains in which the duty ratio becomes 100%
or lowest made flat as described above, the control can be fractionated when the duty
ratio corresponding to the engine operating condition takes a value between 100% and
the lowest.
[0109] That is, since the width of the duty ratio which can be taken in the desired engine
operating condition can be made larger, it becomes possible to set the lubricating
oil supply amount with a higher accuracy according to each engine operating condition.
[0110] The reference numeral 24 denotes a supply amount calculating means for calculating
the lubricating oil supply amount to the engine 2 side. This supply amount calculating
means 24 has a structure for calculating the lubricating oil supply amount on the
basis of the engine revolution speed while the solenoid coil 12 of the three-way solenoid
valve 8 is in the OFF state. This lubricating oil supply amount is calculated by multiplying
the delivery amount of the lubricating oil pump 3 per one revolution of the engine
by the engine revolution speed during the lubricating oil supply period above.
[0111] The reference numeral 25 denotes a consumption amount calculating means for calculating
the amount of the lubricating oil consumed in the engine 2. This consumption amount
calculating means 25 has a structure for calculating the amount of the lubricating
oil consumed while the lubricating oil is not supplied to the engine 2 side on the
basis of the lubricating oil consumption per unit time obtained from the engine revolution
speed, the throttle opening and the lapse of time after the operation starting of
the supply interrupting means 23. As the lubricating oil consumption per unit time
to be obtained from the engine revolution speed and the throttle opening, values beforehand
written in the consumption amount map shown in Fig.15 are employed.
[0112] The reference numeral 27 denotes a residue amount detecting means for deenergizing
the solenoid coil 12 of the three-way solenoid valve 8 when the lubricating oil supplied
to the engine 2 side has been consumed and directing the lubricating oil to the supply
passage 4a.
[0113] This residue amount detecting means 27 has a structure for subtracting the lubricatig
oil consumption amount calculated by the consumption amount calcualting means 25 from
the lubricating oil supply amount calculated by the supply amount calculating means
24, integrating the obtained differences, and, when the resulted value becomes zero
or negative, deenergizing the solenoid coil 12 of the three-way solenoid coil 8. Further,
this residue amount detecting means 27 resets the accumulated trigger number in the
timer 22 to 0 before deenergizing the solenoid coil 12.
[0114] That is, as soon as the lubricating oil residue amount on the engine 2 side is exhausted,
lubricating oil is newly supplied to the engine 2 side.
[0115] Further, the residue amount detecting means 27 has a structure for deciding, after
integrating the subtraction results, whether the lubricating oil return period (lapse
of time after the supply interrupting means 23 starts operating) is longer or shorter
than a predetermined time, and, when longer, deenergizing the solenoid coil 12 regardless
of the integration result to prevent the lubricating oil return period becomes longer
by some reason.
[0116] Next, the operation of the lubricating oil supplying system 1 for the two cycle engine
constructed as above is described referring to the flow charts shown in Figs.16 and
17.
[0117] When the main switch 14 is turned on, the control unit 13 is reset at P
1 in Fig.16 to be initialized, and the timer is set at P
2. At this time, the accumulated trigger number in the timer 22 is returned to 0.
[0118] When the engine 2 is started, apparatus of the engine control system such as the
ignition unit 16 are controlled at P
3. With the beginning of engine starting, the timer 22 starts counting time, outputs
a trigger signal at P
4, and adds a unity to the trigger number at P
5. The supply interrupting means 23 sets a lubricating oil supply period (set value
of the accumulated trigger numbers) at P
6 and decides whether the accumulated trigger number reached the set value or not at
P
7. That is, the timer 22 continues to accumulate the trigger number until the lubricating
oil supply period set by the supply interrupting means 23 is reached. The lubricating
oil pump 3 also starts operating with the engine 2 and the lubricating oil is delivered
to the three-way solenoid valve 8.
[0119] When the trigger number accumulated by the timer 22 is less than the set value, since
the solenoid coil 12 of the three-way solenoid valve 8 is not energized, the lubricating
oil is supplied from the three-way solenoid valve 8 to the engine 2 side. When the
lubricating oil is supplied to the engine 2 side,the libricating oil supply amount
is calculated by the supply amount calculating means 24. Here, the procedure for setting
the the lubricating oil supply period (set value of the accumulated trigger number)
is described in detail referring to Fig.17.
[0120] At P
6, the supply interrupting means 23 reads in the engine revolution speed R and the
throttle opening at the step S
1, and reads out of the duty ratio map shown in Fig.3 a duty ratio D on the basis of
this engine revolution speed and throttle opening suitable for the current engine
operating condition at the step S
2.
[0121] Next, the supply interrupting means 23 decides at the step S
3 whether the duty ratio D above is larger than a predetermined value A or no. When
the duty ratio D is larger than A, that is, when the lubricating oil requirement of
the engine 2 is larger, the process proceeds to the step S
4 to set the supply period as T
1, and the output signal for setting the supply period as T
1 is outputted to the timer 22 at the step S
6.
[0122] When the duty ratio D is smaller than A at S
3 above, that is, when the lubricating oil requirement of the engine 2 is small, the
supply interrupting means 23 decides whether the engine revolution speed R is higher
than a predetermined speed B or not at S
6. When the engine revolution speed is not higher than the speed B, the process proceeds
to S
7 to set the lubricating oil supply period as T
2 and the output signal for setting as T
2 is outputted to the timer 22 at S
8.
[0123] When decided at S
6 that the engine revolution speed R is higher than the speed B, the process proceeds
to S
9 to set the lubricating oil supply period as T
3 and the output signal for setting as T
3 is outputted to the timer 22 at S₁₀. After outputting the respective output signals
at the steps S
5, S
8 and S₁₀, the process proceeds to the step S
6.
[0124] That is, the lubricating oil supply period is determined according to to which of
three domains T
1, T
2 and T
3 the engine operating condition corresponds, the three domains above being obtained
in Fig.3 by dividing the duty ratio surface with a thick line L
1 on which the duty ratio becomes A and a thick line L
2 on which the engine revolution speed becomes B. When the engine operating condition
is in the domain T
1 in Fig.3, the lubricating oil supply period is taken as T
1; when in the domain T
2, is taken as T
2; and when in the domain T
3, is taken as T
3. In this embodiment, T
1 and T
2 are set as similar longer periods, and T
3 is set as a period shorter than T
1 and T
2.
[0125] The timing at which the lubricating oil supply period is set may be anytime if only
it is after engine starting and before the decision flow P
7. If it is just before the decision flow P
7 at which the accumulated trigger number is compared with the set value, as described
above for this embodiment, accuracy becomes higher because the engine operating condition
is read in each time when a unity is added to the trigger number.
[0126] After the accumulated trigger number reached the set value at P
7, the solenoid coil 12 of the three-way solenoid valve 8 is energized by the supply
interrupting means 23 at P
8, the lubricating oil is not supplied to the engine 2 side but is returned to the
lubricating oil tank 5.
[0127] After the supply interrupting means 23 operates and the lubricating oil begins to
be returned to the lybricating oil tank 5, the consumption amount calculating means
25 calculates the lubricating oil consumption amount at P
9. Then the lubricating oil residue amount is calculated by subtracting the lubricating
oil consumption amount from the lubricating oil supply amount at P₁₀, and, in parallel
to the residue amount calculation above,, the subtraction results are integrated at
P₁₁.
[0128] Next, the consumption amount calculating means 25 decides, after the integration
above, whether the lubricating oil return period is longer than the set time or not
at P₁₂,and, if the lubricating oil return period is shorter than the predetermined
longest control period and is normal, proceeds to P₁₃ and decides whether the integrated
value is equal to zero or negative. When zero or negative, it turns the accumulated
trigger number to zero at P₁₄, and deenergizes the solenoid coil 12 of the three-way
solenoid valve 8 at P₁₅. By this operation, the lubricating oil is again supplied
to the engine 2 side from the three-way solenoid valve 8. The lubricating oil supplying
system 1 according to this invention operates taking a series of operations described
above as one cycle, and, after it is turned into the lubricating oil supplying state
at P₁₅, returns to P
2 to start the next cycle.
[0129] If it is decided at P₁₂ that the lubricating oil return Period is longer than the
longest control period, the process proceeds to P₁₄ and the energization of the solenoid
coil 12 is at once interrupted. If the integrated value is not equal to zero or negative
at P₁₂, the process is returns to the step P
2.
[0130] The operation of the lubricating oil supplying system 1 according to this invention
becomes as shown in Figs.18(a) through 18(f). In Fig.18 is shown the case where the
engine 2 is rapidly accelerated from a low speed opearting state to a high speed operating
state and then is returned to the low speed operating state.
[0131] When operating the engine 2 as described above, the lubricating oil requirement of
the engine 2 changes according to the engine revolution speed as shown in Fig.18(a),
and the time and the number of deliveries from the lubricating oil pump 3 also change
according to the engine revolution speed as shown in Fig.18(b).
[0132] Further, on the three-way solenoid valve 8 to be switched, the time during which
the solenoid coil 12 is not energized (lubricating oil supply period) is varied as
T
1∼T
3 according to the engine operating condition as shown in Fig.18(c), and the lubricating
oil supply amount increases according to the engine revolution speed as shown in Fig.18(d).
In Fig.18(d), the period during which the lubricating oil is supplied is shown with
hatching, C
1 through C
7 show control operation cycles.
[0133] The control timing chart when the lubricating oil supply period is T
1 or T
2 is as shown in Figs.19(a) and the control timing chart when the lubricating oil supply
period is T
3 is as shown in Fig.19(b). In these charts, t1 and t2 show the operation delay of
the three-way solenoid valve 8 when opening and and closing, respectively.
[0134] As shown in Fig.19(a), the effect of the operation delay is recduced and the supply
accuracy is improved by setting the lubricating oil supply period longer. Further,
by setting the lubricating oil supply period relatively shorter as T
3, since the control period is shortened and the lubricating oil return period during
which the three-way solenoid valve is in the ON state becomes shorter as shown in
Fig.19(b), the followability of the lubricating oil supply amount to the engine operating
condition change is improved. That is, even if the operating condition of the engine
2 abruptly changes, the lubricating oil requirement of the engine abruptly increases
and thus the lubricating oil already supplied is consumed earlier because of the higher
engine revolution speed, the next control period is rapidly reached and the lubricating
oil is newly supplied.
[0135] In Fig.18(e), the integrated value of the lubricating oil supply amount is shown
with A, the integrated value of the lubricating oil consumption amount is shown with
B, and the value obtained by subtracting the lubricating oil consumption amount from
the lubricating oil supply amount (lubricating oil residue amount) is shown in Fig.18(f).
From Fig.18(f), it is seen that the lubricating oil is newly supplied after the residue
amount is exhausted.
[0136] Therefore, with the lubricating oil supplying system 1 according to this invention,
the lubricating oil return interrupting timing is changed according to the operating
condition of the engine, and the lubricating oil is newly supplied to the engine after
the lubricating oil supplied from the three-way solenoid valve 8 to the engine 2 side
has been consumed.
[0137] Further, when the lubricating oil requirement of the engine 2 is small and the engine
revolution speed is higher than a predetermined one, since the lubricating oil supply
period is set as T
3 which is shorter as compared with that for other cases, the control period becomes
shorter and the lubricating oil supply amount will change with a better followability
to the engine operating condition change. Except when the control period becomes shorter
as described above, since the lubricating oil supply period are set as T
1 and T
2 which are relatively longer and the effect of the operation delay of the three-way
solenoid valve 8 is reduced, the lubricating oil supply accuracy becomes higher.
[0138] The duty ratio map for obtaining the lubricating oil supply amount is not lmited
to that shown in Fig.14 but may be constructed as shown in Fig.20. Another embodiment
which employs the duty ratio map shown in Fig.20 is described hereafter.
[0139] Fig.20 is a graph showing another example of the duty ratio map, Fig.21 is a graph
showing the lubricating oil supply amount obtained when the duty ratio map shown in
Fig.20 is employed, Fig.22 is a flow chart showing the lubricating oil supply period
setting operation in the case where the duty ratio map shown in Fig.9 is employed.
In these graphs, the members the same as or corresponding to those described referring
to Figs.13 through 19 are given the same reference numerals as those in Figs.13 through
19, and their further description is omitted.
[0140] The duty ratio map shown in Fig.20 is provided with a domain (shown in Fig.20 with
T
4) where the duty ratio becomes larger than A even when the revolution speed is lower
than B. The lubricating oil supply amount obtained when this duty ratio map is employed
gradually becomes larger as the engine revolution speed and the throttle opening increases
as shown in Fig.21.
[0141] The lubricating oil supply period is set as shown in the flow chart of Fig.22. The
flow chart shown in Fig.22 is constructed by adding an engine revolution speed deciding
flow S₁₁ between S
3 and S
4 of the flow chart shown in Fig.16 so that the process may proceed to S
4 when the duty ratio D is larger than A and the engine revolution speed R is higher
than the revolution speed B to set the lubricating oil supply period as T
1, and so that, when the engine revolution speed R is equal to or lower than the revolution
speed B, the process may proceed to S₁₂ to set the lubricating oil supply period as
T
4 and thereafter at S₁₃ to output a signal to the timer 22 for setting the lubricating
oil supply period as T
4. The period T
4 is set as a longer period equivalent to T
1 or T
2 above.
[0142] Even when constructed as described above, an effect equivalent to that of the previous
embodiment can be obtained.
[0143] Although it is the lubricating oil return period that is controlled in the embodiments
described above, this invention is not limited to such a structure, but the system
according to this invention may be constructed for controlling the lubricating oil
supply period to the engine 2 side. In such a case, the ON time of the three-way solenoid
valve 8 is varied according to the engine operating condition and the OFF time is
controlled by the control unit 13.
[0144] Further, although a two cycle motorcycle engine is employed as the control object
in the embodiments above, this invention can be applied to a four cycle engine having
a structure in which, for example, the mixture of air and fuel is injected into the
combustion chamber. That is, this invention is applied to a lubricating oil supplying
system for spraying lubricating oil upon the sliding portions of the engine. As engines
to which this invention can be applied, engines for motor cycles, motor cars, and
work machines such as outboard motors, lawn mowers, golf carts, etc. can be cited.
[0145] Further, it is also possible to provide the duty ratio map shown in Fig.14 or Fig.20
with a domain in which the duty ratio becomes 100% when the engine revolution speed
becomes extremely low (zero or lower than idling speed). In other word, it is also
possible to give the lubricating oil supplying system 1 a structure for cutting off
the driving signal to the three-way solenoid valve 8 when the engine revolution speed
becomes extremely low (zero or lower than the idling speed). With this structure,
the electric supply to the three-way solenoid valve 8 before starting the engine can
be intercepted and the electric power consumption of the solenoid coil 12 of the three-way
solenoid valve 8 can be restrained.
[0146] Still further, the lubricating oil supplying system 1 for the two cycle engine according
to this invention can be also given a structure for opening the three-way solenoid
valve 8 only once when starting the engine 2 with a kick-type starter. When given
such a structure, the three-way solenoid valve 8 is opened only when kicked for the
first time after the main switch 14 is turned on.
[0147] In addition, it is also possible to make, when starting the engine 2 after it is
left out of operation for long, the lubricating oil return period longer by correction
than that determined by the system 1 according to this invention just after the engine
is started until the engine revolution speed exceeds a predetermined speed or until
a predetermined time lapses, because it is thought that some lubricating oil is collected
in the engine. Further, it is also possible to construct the system 1 according to
this invention so that the control of this invention may not be started just after
the engine is started until the engine revolution speed exceeds a predetermined speed
or until a Predetermined time lapses.
[0148] As described above, since the lubricating oil supplying system in this embodiment
is provided with a supply starting timing setting means which, while keeping the lubricating
oil supply period constant, determines the lubricating oil return interrupting timing
according to the current engine operating condition, the lubricating oil supply amount
becomes that appropriate for the current engine operating condition when the engine
operating condition changes. Therefore, the followability of the lubricating oil supply
to the change of the engine operating condition can be raised and the accuracy of
lubricating oil supply can be raised with this method.
[0149] Since the lubricating oil supplying system according to another aspect of this embodiment
is constructed by composing the supply starting timing setting means of the lubricating
oil supplying system of a supply amount calculating means for calculating the lubricating
oil supply amount to the engine side from the engine revolution speed, a consumption
amount calculating means for calculating the lubricating oil consumption amount in
the engine from the engine revolution speed, throttle opening and the lapse of time
after the switching valve is switched to the return passage side, and a residue amount
detecting means for switching the switching valve from the return passage side to
the supply passage side when the lubricating oil supply amount and the lubricating
oil consumption amount agree with each other, the lubricating oil is newly supplied
to the engine side after the lubricating oil supplied from the switching valve to
the engine side has been consumed. Therefore, the lubricating oil can be supplied
always with an appropriate supply amount and white smoke is restrained from being
generated from the engine as far as possible.
1. Method for lubricating a two-cycle internal combustion engine, wherein the lubricating
oil discharged from an oil pump driven in timed relationship by the engine and delivering
a substantially fixed amount of lubricant during each cycle of its operation, is fed
to a control valve for selectively controlling the flow of the lubricant to the engine,
said control valve having a flow position in which lubricant flow to the engine is
permitted and a non-flow position in which lubricant flow to the engine is precluded
and a return flow of lubricant from the control valve to the suction side of the oil
pump is established,
characterised in that
the control valve is operated in response to engine operating conditions to vary the
period of time when the control valve is in its flow or non-flow positions for controlling
the amount of lubricant delivered to the engine.
2. Method as claimed in claim 1,
characterised in that
the control valve is solenoid-operated and a control unit provides a control of the
duty ratio and/or a duty control period (one ON/OFF cycle) of the solenoid.
3. Method as claimed in claims 1 or 2,
characterised in that
a flow position of the control valve is provided during an OFF state of the solenoid
whereas a non-flow position of the control valve is established during an activated
ON state of the solenoid.
4. Method as claimed in at least one of the preceding claims 1 to 3,
characterised in that
the duty control period is shortened in response to an increase in engine speed and
is prolongated in response to a decrease in engine speed.
5. Method as claimed in as least one of the preceding claims 1 to 4,
characterised in that
the duty control period is shortened in response to an increase, specifically a rapid
increase of an opening movement of an engine throttle.
6. Method as claimed in at least one of the preceding claims 1 to 4,
characterised in that
the amount of lubricant discharged from the oil pump is supplied from a supply port
of the control valve to the engine in a non-excited condition of the solenoid representing
a flow position of the control valve and the amount of lubricant discharged from the
oil pump is completely returned to the suction side of the oil pump in an excited
active condition of the solenoid representing a non-flow position of the control valve.
7. Method as claimed in at least one of the preceding claims 1 to 3,
characterised in that
a plurality of duty ratios optimal for supplying an appropriate amount of lubricating
oil to the engine under corresponding engine operating conditions is stored in a memory
of the control unit, an instant engine operating condition is detected and instant
duty ratio and/or duty control period is calculated and said calculated duty ratio
and/or duty control period is modified to approach to the predetermined optimal duty
ratio read-out from the memory for the detected engine running condition until said
calculated duty ratio is equal to the stored duty ratio belonging to the corresponding
engine operating condition.
8. Method as claimed in at least one of the preceding claims 1 to 6,
characterised in that
the duty control period comprises one lubricating oil supply period and one lubricating
oil return period and the modification of the calculated duty ratio is performed by
keeping constant either the lubricating oil supply period or the lubricating oil return
period while varying the respective other period.
9. Method as claimed in claim 8,
characterised in that
a termination timing of the period is varied in order to vary the duration of said
variable period.
10. Method as claimed in at least one of the preceding claims 7 to 9,
characterised in that
the OFF period of the solenoid is kept constant while the ON period is made variable
setting the OFF period to a value assuring a least amount of lubricating oil necessary
for running the engine is supplied thereto.
11. Method as claimed in at least one of the preceding claims 7 to 9,
characterised in that
the OFF period of the solenoid is variable in response to the engine operating conditions,
specifically in a stepwise manner to be variable with a fixed rate according to the
engine revolution speed while the ON period is variable according to the engine operating
conditions.
12. Method as claimed in at least one of the preceding claims 7 to 11,
characterised in that
the duty control period is changed according to the duty ratio suited to the instant
engine operating conditions.
13. Method as claimed in at least one of the preceding claims 1 to 3,
characterised in that
a calculating means of a control unit calculates a desired amount of lubricating oil
in response to the detected engine revolution speed to determine an oil return interruption
timing, a calculating means of the control unit calculates the amount of oil consumption
through the engine in response to the detected engine revolution speed, the throttle
opening conditions and the time lapsed from the last change over of the control valve
to establish a return flow of lubricating oil and that a start timing for supplying
oil to the engine is set by a timer means switching the control valve from its non-flow
position to its flow position when the amount of oil supplied to the engine is substantially
equal to the amount of oil consumption through the engine.
14. Method as claimed in claim 13,
characterised in that
an OFF period of the solenoid is kept constant while its ON period is varied according
to the engine operating conditions.
15. Method as claimed in claims 13 or 14,
characterised in that
the timer means for setting the start timing of oil supply subtracts the amount of
oil consumption through the engine from the amount of oil supplied through the oil
pump and integrates the obtained difference to switch the solenoid when the resulting
value becomes zero or negative.
16. Method as claimed in claim 15,
characterised in that
the timer means for setting the start timing of oil supply, after integrating the
subtraction results, compares whether the oil return period during which a return
flow of lubricating oil to the suction side of the oil pump is established, is longer
or shorter than a predetermined period in order to switch off the solenoid regardless
of the results of the integration of the subtraction results when said oil return
period is longer than said predetermined period.
17. Method as claimed in claim 8
characterised in that
the lubricating oil supply period is kept constant while an oil supply start timing
setting means sets the timing for interruptina the oil return period to switch the
control valve from its non-flow condition to its flow condition according to the instant
engine operating conditions.
18. Method as claimed in claim 17,
characterised in that
a calculating means of a control unit calculates a desired amount of lubricating oil
on the engine side in response to a detected engine revolution speed, a calculating
means of the control unit calculates the amount of oil consumption through the engine
in response to the detected engine revolution speed, the throttle opening conditions
and the time lapsed from the last change-over of the control valve to establish a
return flow of lubricating oil to the suction side of the oil pump, and a detecting
means detects a residue amount for switching the control valve from the non-flow condition
to the flow condition when said amount of oil supply and said amount of oil consumption
are substantially equal to each other, said supply and consumption amounts calculating
means and said detecting means for the residue amount establishing the setting means
for setting the oil supply start timing.
19. Method as claimed in at least one of the preceding claims 1 to 3, 7 or 17,
characterised in that
the lubricating oil supply period is variable according to a predetermined duty ratio
and/or duty control period at which an amount of oil supply to the engine appropriate
for the instant engine operating conditions, specifically the instant engine revolution
speed, can be obtained.
20. Lubricating system for an internal combustion engine comprising a lubricant pump driven
in timed relation by said engine, said lubricant pump delivering a substantially fixed
amount of lubricant during each cycle of its operation, conduit means extending from
said lubricant pump to said engine for delivering lubricant thereto, valve means in
said conduit means for selectively controlling the flow of lubricant to said engine,
said valve means having a flow position in which lubricant flow to said engine is
permitted and a non-flow position in which lubricant flow to said engine is interrupted,
characterised by
control means for operating said valve means for varying the time period when said
valve means is in its flow position and/or is in its non-flow position for controlling
the amount of lubricant delivered to said engine.
21. Lubricating system as claimed in claim 20,
characterised in that
the control means for operating the valve means is responsive to the engine operating
conditions, particulary to an engine revolution speed, a throttle position or a vehicle
speed.
22. Lubricating system as claimed in claims 20 or 21,
characterised in that
the lubricating pump is of the reciprocating type driven by the engine.
23. Lubricating system as claimed in at least one of the preceding claims 20 to 22,
characterised in that
a lubricating oil pump (3) is connected to the engine (2) through a supply passage
(4), an oil tank (5) is connected to the suction side of the lubricating oil pump
(2) through an introducing passage (6), a return passage (7) connects the supply passage
(4) with the introducing passage (6) so as to bypass the lubricating oil pump (3)
and a three-way solenoid valve (8) is provided which is disposed at the connection
of the supply passage (4) with the return passage (7), said three-way solenoid control
valve (8) being composed of a valve case (9) having a supply port (9a) communicated
to the supply passage (4) and a return port (9b) communicated to the return passage
(7), a valve body (10) disposed in the valve case (9) to close either one of the supply
ports (9a) and the return port (9b) when the other is opened, said valve body (10)
being prebiased by an urging spring (11) into its rest position for opening the supply
port (9a), and a solenoid coil (12) for moving the valve body (10) to its activated
position for opening the return port (9b) when energized, said three-way solenoid
valve (8) being controlled by a control unit (13) which receives signals indicating
the engine operating conditions to compute the lubricating oil amount necessary for
the engine (2) on the basis of these signals, duty-controlling the energization of
the solenoid coil (12) of the three-way solenoid control valve (8) according to the
results of said signal processing.
24. Lubricating system as claimed in at least one of the preceding claims 20 to 23,
characterised in that
the control unit (13) is connected to a vehicle battery (15) through a main switch
(14) and is connected with an ignition system (16) while being provided with a microprocessor
(18) which receives input from a revolution speed calculating means (17) which receives
a signal from the ignition system (16) to feed the microcomputer (18), said microcomputer
(18) is provided with a ROM wherein duty ratio maps with optimal duty ratios for certain
engine operating conditions are stored, said microcomputer (11) providing an output
signal to a supply or return interrupt timing setting means and a time counting means
in order to control the solenoid of the control valve in compliance with an optimized
duty ratio control method.
25. Lubricating system as claimed in at least one of the preceding claims 20 to 23,
characterised in that
the control unit (13) receives input signals from an ignition system (16) and a throttle
sensor (21), said control unit comprising a transistor circuit for energizing the
solenoid coil (12) providing a short circuit proof arrangement.
26. Lubricating system as claimed in claim 25,
characterised in that
said control unit comprises a revolution speed calculating means (17) receiving a
signal from the ignition system (16) and an oil supply interruption timing means (22)
receiving signals of a timer (23), a calculating means (24) for calculating the amount
of oil supply to the engine (2) and a calculating means (25) for calculating the amount
of oil consumed through the engine (2), a ROM (26) and an oil supply start timing
setting means (27) adapted to integrate a difference between the supply amount calculated
by the calculating means (24) and the consumption amount calculated by the calculating
means (25).