[0001] This invention relates to series-connected networks, and more particularly to such
a network integrated into a surface mounted component having only two terminals.
[0002] Prior art components having a network including a capacitor integrated with a resistor
or inductor traditionally have been constructed by uniting the inductor or resistor
in parallel connection with a multilayer ceramic capacitor. The prior art parallel
construction has been facilitated by connecting one terminal of the capacitor to one
terminal of the inductor or resistor, and the other terminal of the capacitor to the
other terminal of the inductor or resistor.
[0003] Prior art series-connected circuits have required more complex constructions employing
three terminal networks wherein one end of the capacitor is connected to one end of
the inductor or resistor, while the other end of the capacitor and the other end of
the inductor or resistor are each provided with its own terminal.
[0004] It is an object of this invention to provide a two-terminal series-connected network.
[0005] In accordance with the invention, there is provided a two-terminal component comprising
an integral series-connected network of a multilayer capacitor and another functional
device selected from a resistor and an inductor, said component having a ceramic body
with a first terminal at one end and a second terminal at another end, one set of
interdigitated electrodes of said capacitor buried in said body and connected to said
first terminal, the other set of interdigitated electrodes of said capacitor buried
in said body and exposed at an edge of said body remote from said first terminal and
said second terminal, said another functional device located on said body and connected
between said exposed electrodes and said second terminal. An overglaze is preferably
employed to encase the capacitor and the inductor or resistor so as to leave the two
terminals exposed for utlilization as a surface mount device.
[0006] By way of example, an embodiment of a network according to the invention will now
be described with reference to the accompanying drawings, in which:-
Figure 1 is a perspective view of the network of the present invention showing the
exposed terminations at the ends of the device with the body between the terminations
being overglazed.
Figure 2 is a perspective view of the device of Figure 1 having cutaway portions to
show the interrelationship of the members of the network.
[0007] Drawing Figures 1 and 2 show a network 10 having a body portion 20 disposed between
two exposed terminations 50 and 60. Body portion 20 includes a capacitor 30 and another
functional device 40 which are interconnected at terminations 60 and 70.
[0008] Capacitor 30 is a multilayer ceramic capacitor having alternating electrode layers
32 and 34 which are interdigitated with all layers 32 being interconnected at termination
50. Alternate electrode layers 34 are all interconnected at termination 70. None of
electrodes 32 and 34 is connected to termination 60 which serves instead as the second
termination for the series connected network 10.
[0009] Functional device 40 is interconnected in series with capacitor 30 at terminations
70 and 60. Device 40 is preferably an inductor or a resistor so as to provide with
capacitor 30 an LC network or an RC network having terminations 50 and 60. Device
40 is interconnected in series with capacitor 30 at termination 70 by having one end
of device 40 connected to electrodes 34 and the other end of device 40 being connected
by itself to termination 60.
[0010] The internal construction of multilayer capacitor 30 follows known methods for producing
alternate layers of ceramic material and electrode material, which methods are suitable
for the requirements of this invention. The electrodes are deposited on ceramic material
according to a pattern that exposes alternate electrodes such that the alternate electrode
layers are interconnectable at edges of the ceramic stack. Again, in this invention
electrodes 32 are interconnectable at termination 50, and electrodes 34 are interconnectable
at termination 70, with no electrode connectable at termination 60.
[0011] The interconnection of the several electrodes 32 or 34 of either set of electrodes
is accomplished by conventionally known methods, such as by dipping the capacitor
body into what is commonly called an electrode pick-up ink containing silver and binders.
The ink adheres to the exposed edges of electrodes 32 and 34, and is thereafter fixed
so as to provide the interconnection of a set of electrodes and the pick-up for further
termination practices.
[0012] Terminations 50, 60 and 70 are all shown as having three layers, because of the convenience
of dipping the capacitor body without having to mask any edges of the capacitor body.
The innermost layers 52, 62 and 72 are conventionally protected against any potential
damage, e.g. during surface mount soldering into electronic assemblies, by providing
barrier layers 54, 64 and 74, preferably of nickel. Outer layers 56, 66 and 76 are
preferably formed of tin and are provided to facilitate subsequent soldering processes.
These outer terminals may also comprise conventional silver-palladium termination
materials.
[0013] The functional device 40 is an inductor or a resistor which is deposited on body
20 in connection between terminations 70 and 60 by conventional methods, such as painting
on the inductor or by screening the resistor. Proper value of the functional device
40 is achieved by trimming with known device, such as a laser trimmer.
[0014] The network component of this invention is completed by the provision of a protective
coating, such as a known insulating glass overglaze, which covers the body 20 including
termination 70 and which leaves exposed only terminations 50 and 60.
[0015] This embodiment provides a surface mounted component having two exposed terminals
for a series-connected network.
[0016] Having described the preferred form of the invention, it should be appreciated that
variations may be made thereto without departing from the contemplated scope of the
invention. As such, the preferred description is intended to be illustrative rather
than limiting. The true scope of the invention is set forth in the Claims appended
hereto.
1. A two-terminal component comprising an integral series-connected network of a multilayer
capacitor and another functional device selected from a resistor and an inductor,
said component having a ceramic body with a first terminal at one end and a second
terminal at another end, one set of interdigitated electrodes of said capacitor buried
in said body and connected to said first terminal, the other set of interdigitated
electrodes of said capacitor buried in said body and exposed at an edge of said body
remote from said first terminal and said second terminal, said another functional
device located on said body and connected between said exposed electrodes and said
second terminal.
2. The component of Claim 1 wherein said other set of electrodes is interconnected at
said edge, and said device is joined to said interconnection.
3. The component of Claim 1 or Claim 2 wherein said network is provided with a protective
coating that exposes only said first terminal and said second terminal.
4. The component of any one of Claims 1 to 3 wherein said first terminal and said second
terminal are of multilayer construction with the exposed layer being suitable for
surface mount applications.
5. The component of Claim 4 wherein said multilayer construction is of three layer construction
which includes an inner most layer comprising silver as an electrode pick-up, a middle
layer comprising nickel, and an outer conductive mounting layer suitable for solder
mounting of said network as a surface mount device.