[0001] The invention relates to a method in the regulation of an air-conditioning plant
and an air-conditioning plant according to the method.
[0002] A problem related to room air-conditioning plants of prior art is the condensation
of water into.heat transfer pipes. Said problem causes great disadvantages, since
the removal of the condensation water has not succeeded in known device solutions
in the best possible way. Removal solutions of the condensation water are known in
prior art, in which the condensation water is collected into a separate intermediate
storage, from which it may further be led away. Separate condensation-water evaporation
systems are also known.
[0003] When the surface temperature of the water pipe of the heat transfer device is below
the condensation point temperature, the condensation of water onto said surface begins.
Said situation may occur unexpectedly, e.g. when a window is opened or if a steaming
kettle is brought in the room space. If the number of persons in the room to be air
conditioned changes, it may also cause changes in the air of the room space, which
lead into a condensation problem of water. Condensation problems occur especially
in air-conditioning plants, in which the plant comprises heat transfer means for cooling
the air of the room space and which air-conditioning plant comprises circulation means
for the air of the room space, whereby the circulation air of the room space is led
into contact with the heat transfer means.
[0004] It has been realized in the invention to observe the condensation point temperature
by means of an indicator device such that the room temperature is led in connection
with the indicator-device element observing the heat and a counter-element adjacent
to said element, its temperature, is regulated such that a condensation point occurs
between the element T
max and T
min. The increase or the decrease in the temperature of said element occurs at the same
effect, whereby, when the condensation point is reached, energy is consumed in said
condensation point into a phase change and a change occurs in the temperature gradient
in connection with the temperature increase/decrease per time unit. In said change
point, the temperature decrease or the temperature increase decelerates. In the inventive
arrangement, a microprocessor observes said change, and when it observes at the phase-change
area a change in the temperature gradient, a control signal is produced for a heat
exchanger of the air-conditioning plant, preferably for fluid circulation circuit,
whereby the temperature of the fluid, preferably water, of the heat exchanger is maintained
or regulated above the condensation point temperature.
[0005] The invention tends to find a solution to the condensation problem occurring in connection
with a room-space air-conditioning plant. It has been realized in the invention to
avoid said problem by totally preventing the forming of the condensation water. In
one embodiment of the invention, the condensation phenomenon is observed at those
points of the plant, in which the condensation first occurs. When the condensation
is observed, a regulation information thereof is produced into the circulation of
the heat transfer fluid. In one embodiment of the invention, the water circulation
is interrupted completely for the period, until the condensation phenomenon stops.
Thus, the inventive device solution and method does not tend to avoid secondary problems,
i.e. problems related to the removal of the condensation water, but an attempt is
made to prevent the entire problem by preventing the condensation of water in the
plant.
[0006] The inventive method is mainly characterized in that in the method the condensation
of water is prevented by means of a heat exchanger in connection with the surface
of heat transfer means by maintaining the temperature of the heat exchanger above
a momentary condensation point temperature, whereby in the method the condensation
point temperature of the room space is observed experimentally, and on the basis of
said experimental information, the temperature of the heat exchanger (12) of the air-conditioning
plant is regulated above said observed condensation point temperature.
[0007] The inventive plant is many characterized in that observation devices for the condensation
of water are provided, by means of which the condensation point of the air of the
room space is observed, i.e. the temperature, in which the condensation of water on
the surface of the heat transfer means of the air-conditioning plant occurs, and that
in the method, on the basis of said condensation temperature, the temperature of the
heat exchanger is regulated above the condensation point temperature.
[0008] The invention is next described with reference to certain preferred embodiments of
the invention shown in the figures of the accompanying drawings, to which the invention
is not intended solely to be limited.
[0009] Fig. 1A shows the air-conditioning plant placed in a room space.
[0010] Fig. 1B shows schematically the plant of Fig. 1A. The condensation prevention system
is described on the basis of Fig. 1B.
[0011] Fig. 2A shows schematically the water circulation system of the room air-conditioning
plant of Fig. 1A. The figure shows schematically the inventive condensation prevention
system based on the water circulation regulation.
[0012] Fig. 2B shows the condensation-point observation equipment used in the regulation
of the system of Fig. 2A.
[0013] Fig. 2C shows graphically the operation of the equipment of Fig. 2B as a time/temperature
coordinate system.
[0014] Fig. 2D illustrates graphically a condensation-point calculation performed repeatedly.
[0015] Fig. 2E shows as a block diagram representation the inventive condensation-point
observation-device arrangement.
[0016] Fig. 3 shows a fluid circulation diagram of the room air-conditioning plant. The
reflation of the water temperature of the fluid circulation occurs by adjusting a
valve K of the water circulation.
[0017] Fig. 4 shows a second preferred embodiment of the inventive regulation.
[0018] Fig. 5 shows a third preferred embodiment of the inventive regulation
[0019] Fig. 6 shows a fourth preferred embodiment of the inventive regulation.
[0020] Fig. 1A shows the inventive air-conditioning plant placed in a room space.
[0021] Fig. 1B shows the plant of Fig 1A as a principal schematic representation. Via the
inventive plant, room air is circulated by means of circulation created by a blower
device 10. The entry of the circulation air into the plant is indicated by arrows
L
3A and the removal of the circulation air from the plant is indicated by arrows
3A. The blower device 10 creates the room-air circulation via a filter 11 and a heat
exchanger 12. Air is removed from the room space via a channel 13 (arrow L
2) and fresh air is brought into the room space via a channel 14 (arrow L
1). In this invention, the heat exchanger 12 may be of any type. However, a fluid and
most preferably water is preferably used as a heat transfer medium.
[0022] Fig. 2A illustrates the regulation of the water circulation of the heat exchanger
12 of the room air-conditioning plant. According to the figure, several room air-conditioning
plants 10 are coupled to the same water circulation system. The heating/cooling arrangement
of the plant is realized by means of water circulation. The figure shows three room
air-conditioning plants 10. They are located in different room spaces, i.e. in room
spaces H
1, H
2, H
3. Via the heat exchanger 12 of the room air-conditioning unit 10, the heat transfer
fluid, preferably water, is circulated by bringing it into the heat exchanger 12,
as shown by an arrow V
1, and by removing it from the heat exchanger 12, as shown by an arrow V
2. The fluid flow may be, according to each plant, regulated by means of a valve K.
The inlet water flow V
1 is brought from a heating unit C
1 or from a cooling unit C
2 of a central device F depending on the fact, whether heat is removed from the room
H
1, H
2, H
3 or whether heat is brought via the heat exchanger into the room space. Thus, by controlling
valves E
1, E
2 and M
1, M
2, the heat transfer medium preferably water, of frame channels R
1, R
2 is circulated either to the heating unit C
1 or via the cooling unit C
2. The heating and cooling units C
1 and C
2 are located in the central device F.
[0023] Fig. 2A illustrates the condensation temperature by a condensation-temperature observation
device 15. The embodiment of the figure illustrates the condensation temperature in
a room space such that the observation device 15 comprises a surface, with which the
room air is in contact, and a temperature element in contact with said surface, the
temperature of which element is increased and/or decreased at the same heat effect.
The equipment further comprises a central unit, preferably a microprocessor, which
observes the temperature change per time unit occurring in the temperature elements,
and when an abrupt change occurs in the temperature gradient, i.e. in the temperature
increase or decrease per time unit, a control information is produced thereof further
to the control of the heat exchanger 12 for maintaining the temperature above a condensation
point temperature T
k. If the heat exchanger 12 uses a fluid circulation system, a control information
is produced for the valve K, or generally into the heat-transfer-fluid circulation
system, whereby the temperature of the heat transfer fluid, preferably water, is adjusted
above the above-mentioned observed condensation point temperature T
k.
[0024] Fig. 2B shows the inventive observation and indicator device 15 observing the condensation
point temperature. The observation device 15 comprises a temperature element C and
a heat-transfer and test surface D, between which prevails a thermal contact. The
temperature of the temperature element is increased or decreased by bringing a constant
heating or cooling effect into the temperature element C, whereby the increase or
decrease in temperature per time unit of the temperature element C is observed, and
when a change occurs in said temperature gradient when reaching the condensation point
temperature T
k, a control information thereof is produced to a central unit 100, preferably a microprocessor.
The microprocessor 100 further adjusts the temperature of the heat exchanger 12 of
the air-conditioning plant 10, preferably the temperature of the heating fluid when
using fluid circulation, such that it is above the observed condensation point temperature
T
k. Thus, the method utilizes such an observation device, which, on the basis of a phase
change occurring in the condensation point, adjusts the temperature of the heat exchanger
12 of the air-conditioning plant 10 above the condensation point temperature point
T
k observed. The above-mentioned adjustment may occur, when the heat exchanger 12 is
provided with fluid circulation, by adjusting the temperature of the fluid circulation
above the condensation point temperature. Said adjustment may occur e.g. by closing
for a certain period of time the valve K of the fluid circulation, whereby the temperature
of the heat transfer fluid in the heat exchanger increases.
[0025] Fig. 2C shows the inventive test arrangement. In the vertical coordinate system is
shown the temperature T of the temperature element, and in the horizontal coordinate
system is shown the time t. In the figure, between a time interval t
1-t
2 occurs the cooling of the element at a constant effect. At the time t
k is reached the condensation point temperature T
k, whereby energy is bound to the phase change and the temperature decrease of the
element C decelerates and the temperature gradient thus changes. The inventive test
may be performed either by increasing or decreasing the temperature T of the temperature
element C. It is then essential that the condensation point temperature T
k is by-passed in the change range of the temperature of the temperature element C.
[0026] Fig. 2D shows a test arrangement performed during several periods of time. The test
may be performed at certain time intervals or continuously, since the condensation
point changes according to the changing of the atmosphere conditions of the room H.
[0027] Fig. 2E shows as a block diagram representation the inventive condensation-point
observation arrangement. The temperature difference between a test surface P of the
condensation-point indicator and the temperature element C to be cooled is regulated
by cooling/heating the temperature element C at a constant effect. The indicator G
produces a temperature communication from the temperature element C to the microprocessor
100, which observes the temperature change of the temperature element C as a function
of time and produces a control information to the control circuit of the heat exchanger
12 of the air-conditioning plant 10, preferably to the circulation circuit of the
heat transfer fluid, which control information is based on the momentary and last-measured
condensation-point temperature information T
k of the room space H. The microprocessor 100 transmits the control communications
to the process. The power supply circuit supplies power to the microprocessor as well
as to the power regulation circuit.
[0028] Fig. 3 shows schematically a solution, in which several room air-conditioning plants
10 are coupled to the same water circulation system. By means of the water circulation
is realized the heating/cooling arrangement of the plant. The figure shows three room
air-conditioning plants 10. They are located in different room spaces H
1, H
2, H
3. Via the heat exchanger 12 of the room air-conditioning unit 10, the heat transfer
fluid, preferably water, is circulated by bringing it into the heat exchanger 12,
as shown by an arrow V
1, and by removing it from the heat exchanger 12, as shown by an arrow V
2. The fluid flow may be, according to each plant, regulated by means of a valve K.
The inlet flow V
1 is brought from a heating unit C
1 or from a cooling unit C
2 of a central unit F depending on the fact, whether heat is removed from the room
H
1, H
2, H
3 or whether heat is brought via the heat exchanger into the room space. Thus, by controlling
valves E
1, E
2 and M
1, M
2, the heat transfer medium, preferably water, of frame channels R
1, R
2 is circulated either via the heating unit C
1 or via the cooling unit C
2. The heating and cooling units C
1 and C
2 are located in the central device F.
[0029] According to Fig. 3, the water circulation of the heat exchanger 12 of each plant
10 is regulated by means of the condensation observation device 15. The condensation
observation device 15 observes the condensation from the surface of the heat transfer
pipe. From the observation device 15, preferably a sensor, is transmitted a signal
S along a signal line 16a to a central unit 17, which compares the inlet signal S
to a set value signal S
1, which represents a state, in which no condensation occurs. In a normal state, the
signal S = S
1. When the condensation begins, the measurement information S deviates from the set
value information S
1. The central unit 17 further controls the temperature of the heat exchanger 12 and
preferably closes the water-circulation valve K The control information of the valve
K is transmitted from the central unit 17 to the valve K along the signal line 16b.
[0030] Thus, when observing the beginning of the condensation, the valve K is shut immediately.
This also prevents the condensation, since the cooling water and its circulation stops
and the cooling liquid and thereby the temperature of the cooling pipe exceeds the
condensation point temperature.
[0031] According to Fig. 3, each room air-conditioning plant 10 and the circulation of heat
transfer fluid of the room air-conditioning plant 10 are regulated, which is based
on the above-mentioned observation of the water condensed.
[0032] Fig. 4 shows a second preferred embodiment of the inventive condensation observation
device. In the embodiment, the fluid condensed on the surface of the water-circulation
inlet pipe is observed optically. According to the invention, a light-refracting prism
18 and a ray of light X are provided, which is controlled from a light source 19 in
compliance with the surface of a heat transfer pipe O towards the prism 18. The prism
18 diffracts the ray of light F further into a receiving detector 20, which measures
the signal received. When condensation occurs on the surface of the pipe O, an undisturbed
travel of the ray of light X to the detector 20 is prevented, and the equipment arrangement
observes, on the basis of the above-mentioned change, the occurrence of the condensed
water on the surface of the heat transfer pipe and produces thereof a signal information
to the central unit 17, which stops the heat transfer fluid circulation by adjusting
the valve K opening and shutting the heat-transfer-fluid pipe line into a closed position.
[0033] Fig. 5 shows a third preferred, also optical embodiment of the inventive plant, in
which a ray of light X is produced optically from a light source 19 via an optical
fiber into the vicinity of the heat transfer pipe O and in which it is led in compliance
with the pipe to a receiving detector 22. When the condensation of the fluid onto
the surface of the heat transfer pipe occurs, a condensation water drop scatters a
ray of light, whereby an information in the receiving detector 22 changes and the
change is observed in the central unit 17, which further stops the heat transfer fluid
the circulation.
[0034] Fig. 6 shows a fourth preferred embodiment of the invention, in which an electrical
sensor 23 measuring the capacitance is placed in the vicinity of the heat transfer
pipe O. When the fluid is condensed between the surface of the pipe O and the sensor
23, the capacitance between the sensor and the pipe changes and the information is
further transmitted to the central unit 17, which stops the fluid circulation.
[0035] By utilizing the inventive plant, the operation of the air-conditioning plant 10
may be made more effective. A lower inlet water temperature may be used. A lower inlet
water temperature may be used, since the condensation of water is fully in control
by means of the inventive plant, and it is not necessary to minimize at the air-conditioning
plant the probability of condensation by cutting the minimum values of the inlet water
temperature. As the heat transfer effect of the plant increases, water flows can thus
be decreased and led into smaller pipes. The costs of the piping are thus reduced
to a minimum. By means of the plant, also the water damages due to the condensation
are prevented. No condensation water tank is needed. Also, it is not necessary to
insulate the pipes, which in the solutions of prior art was a way of avoiding the
condensation of water onto the pipe surfaces.
[0036] The invention has been described above by way of example only, and modifications
may be made within the invention.
1. A method in the regulation of a room air-conditioning device (10), by means of which
the air of a room space (H) is circulated and flown via a heat exchanger (12) of the
air-conditioning plant (10), whereby the air-conditioning plant (10) comprises heat
transfer means such that the heat of the air of the room space may be transferred
by means of the heat exchanger (12) into a heat transfer medium, characterized in that in the method, the condensation of water is prevented by means of the heat
exchanger (12) in connection with the surface of the heat transfer means by maintaining
the temperature of the heat exchanger (12) above a momentary condensation point temperature
(Tk), whereby in the method, the condensation point temperature (Tk) of the room space is observed experimentally, and on the basis of said experimental
information, the temperature of the heat exchanger (12) of the air-conditioning plant
(10) is regulated above said observed condensation point temperature (Tk).
2. A method according to Claim 1, characterized in that in the method, the condensation point temperature of the air of the room
space (H) is observed experimentally by bringing the air of the room space in contact
with a test surface (D), on the other side of which test surface is located a heatable
and/or coolable temperature element (C), whereby in the method, the temperature of
the temperature element (C) is decreased and/or increased at a constant effect, and
the temperature change of the temperature element (C) is observed as a function of
time, and that in the method, on the basis of the change rate of the temperature,
when observing a vigorous deceleration in the temperature change in connection with
the reaching of the condensation point temperature (Tk) on the basis of said temperature information (Tk), the temperature of the heat exchanger (12) is regulated above said condensation
point temperature (Tk).
3. A method according to the preceding Claim, characterized in that in the method the calculation of said condensation point temperature (Tk) is performed automatically at certain time intervals or continuously.
4. A method according to Claim 1, characterized in that in the method the condensation of water is observed in connection with the
surface of the heat transfer means (12), and when observing the collection of the
condensed water, an information thereof is transmitted to a central unit (17), which
further stops the operation of the heat exchanger (12) or adjusts the fluid circulation
of the heat exchanger into such a state, wherein the temperature of the heat transfer
means increases, whereby the condensation point temperature (Tk) is exceeded and the condensation is thereby prevented.
5. A method according to Claim 4, characterized in that in the method, the fluid condensed is observed by using an optical detector
(20), whereby by means of the device is produced a ray of light (X) in the vicinity
of an observation surface from a light source (19) and it is controlled into the receiving
detector (20), and when the water condensates on the travel of the ray of light (X),
the central unit (17) observes said change, as the water condensed at least partially
refracts the ray of light in other directions than the deflector (20), whereby the
central unit (20) of the plant regulates the temperature of the heat exchanger (12)
on the basis of the observation information.
6. A method according to Claim 5, characterized in that in the method a ray of light is produced towards the detector (20) from an
optical fiber (21).
7. A method according to Claim 5 or 6, characterized in that in the method the ray of light (X) is transmitted to the detector (20) via
a prism (18).
8. A method according of any of preceding Claims 4-7, characterized in that in the method, the occurrence of the condensation water is observed by utilizing
an electrical circuit, which measures the capacitance between a capacitance sensor
(23) and heat transfer means (12), preferably the surface of an inlet pipe (O) of
the heat exchanger, and when condensation occurs, this is observed as a change in
the capacitance, and on the basis of said change, the temperature of the heat exchanger
(12) and of the heat transfer means is adjusted such that the condensation is prevented.
9. A method according of any of preceding Claims 4-8, characterized in that in the method, a ray of light is produced from the detector (19) to the central
unit (17) as a measurement information (S), whereby the central unit (17) compares
the above-mentioned measurement information (S) to the set-value information (S1) entered into the central unit as a set-value information, which set-value information
(S1) corresponds to a state, wherein no condensation occurs, and when the central unit
observes the fact that an inlet signal (S) deviates from the set-value signal (S1) entered into the central unit (17), the central unit transmits a control information
by adjusting the heat exchanger (12) into a state, wherein the temperature of the
heat transfer means in-creases, whereby the condensation point temperature (Tk) is exceeded and the condensation of water is prevented.
10. An air-conditioning plant (10), by means of which the air of the room space (H) is
circulated and flown via the heat exchanger (12) of the air-conditioning plant (10),
whereby the air-conditioning plant (10) comprises heat transfer means such that the
heat of the air of the room space may be transferred by means of the heat exchanger
(12) into a heat transfer medium characterized in that water condensation observation devices (15) are provided, by means of which
the condensation point of the air of the room space, or the temperature (Tk), in which the condensation of water onto the surface of the heat transfer means
( 12) of the air-conditioning plant (10) occurs, and in the method, on the basis of
the above-mentioned condensation point temperature (Tk), the temperature of the heat exchanger (12) is adjusted above the observed condensation
point temperature (Tk).
11. A plant according to the preceding Claim, characterized in that the observation means (15) comprise a heat transfer surface (D), with which
the air of the room space (H) is in contact, and a temperature element (C) in a thermal
contact with said surface, the temperature of which element (C) is changed at a constant
heating/cooling effect, whereby the method comprises means, preferably a microprocessor
(100), by means of which the change gradient (ΔT/dt) of the temperature of said temperature
element (C), i.e. the change in temperature as a function of time, is observed, and
when a change occurs in the gradient (ΔT/dt) in the condensation point temperature
(Tk), as the temperature change decelerates, said condensation point (Tk) is observed and a control information based on said temperature information (Tk) is produced for means adjusting the temperature of the heat exchanger (12), whereby
the temperature of the heat exchanger is increased or maintained above the condensation
point temperature (Tk).
12. A plant according to the preceding Claim, characterized in that the air-conditioning plant (10) comprises a water-condensation observation
device (15), which observes the condensation of water on some surface of the heat
transfer means (12), preferably in connection with an inlet water pipe (O), and that
air-conditioning plant comprises a central unit (17), into which a control information
(S) from a detector (19) is transmitted, and that the plant comprises a signal line
(16b) for a valve (K) regulating the fluid circulation for closing the valve, or for
adjusting the temperature or a heat transfer medium, preferably water such that the
condensation point temperature (Tk) is exceeded and condensation is prevented.
13. A plant according to the preceding Claim, characterized in that the plant comprises a light source (19), from which a ray of light (X) is
produced to a detector (19), whereby, when the condensed water enters at the ray of
light, said condensation phenomenon is observed, measured by the detector (19), as
a change in the inlet signal (S), whereby the central unit (17) produces a control
information to the heat exchanger (12), preferably to the fluid-circulation valve
(K), and adjusts the valve into a closed position.
14. A plant according to Claim 12, characterized in that the plant comprises an optical fiber (21), into which the ray of light from
the light source (19) is transmitted and controlled from the fiber along the observation
surface to a detector (20).
15. A plant according to the preceding Claim, characterized in that the plant comprises
a prism (18) after the observation point, whereby the ray of light (X) is controlled
via the prism (18) to the detector (20) and further to the central unit (17).
16. A plant according to Claim 12, characterized in that plant comprises a capacitance
sensor (23), which measures the capacitance between the sensor (23) and observation
surface of the heat exchanger (12) of the air-conditioning plant, whereby the capacitance
information is produced to the central unit (17), which on the basis of the capacitance
information regulates the temperature of the heat exchanger (12).
17. A method for the regulation of an air-conditioning device (10), in which air from
a space (H) is circulated through a heat exchanger (12) of the air-conditioning plant
(10), wherein the heat exchanger (12) may remove heat from the air, characterized
in that condensation of water in the heat exchanger (12) is prevented by maintaining
the temperature of the heat exchanger (12) above the instantaneous condensation point
temperature (Tk), wherein the instantaneous condensation point temperature (Tk) of the air of the space (H) is measured experimentally, the temperature of the heat
exchanger (12) being regulated on the basis of the experimental measurements.
18. An air-conditioning plant (10) through which air from a space (H) is circulated, comprising
a heat exchanger (12) for removing heat from the air, characterized in that at least
one device (15) is provided, by means of which the condensation point of the air (Tk) may be observed, the temperature of the heat exchanger (12) being maintained above
the condensation point temperature (Tk) on the basis of the observation obtained from the device (15).