[0001] The invention relates to a piston-cylinder type actuator in which a cylinder tube
is fitted with at least one end wall which at least partly is received in the cylinder
tube.
[0002] Mounting of end walls to cylinder tubes in actuators, usually comprise bolt joints,
either short bolts extending through flanges on the cylinder tube and the end walls
or tension rods bridging both end walls and the entire length of the cylinder tube.
Other common end wall mountings comprise mating threads cut directly on the cylinder
tube and on the end walls, or lock rings securing the end walls relative to the cylinder
tube.
[0003] In all the above related prior art actuators, there is required extra machining of
the cylinder tube and/or additional mounting elements, like bolts and nuts, for mounting
the end walls to the cylinder tube. There is also required valuable labour time to
carry out the assembly work.
[0004] The main object of the invention is to create a piston-cylinder type actuator and
an end wall mounting method for the same by which the end wall and cylinder tube design
as well as the assembly work is substantially simplified and, thereby, less costly.
[0005] A preferred embodiment of the invention is hereinbelow described in detail with reference
to the accompanying drawings.
[0007] Fig 1 shows a longitudinal section through a piston-cylinder type actuator according
to the invention.
[0008] Figs 2a-c illustrate in three steps the end wall mounting method according to the
invention.
[0009] Fig 3 shows the completed end wall mounting carried through as illustrated in Figs
2a-c.
[0010] Fig 4 shows an enlarged fraction of Fig 3.
[0011] Fig. 5 shows an end view of the device in Fig 3.
[0012] The actuator shown in Fig 1 comprises a cylinder tube 10 with pressure medium communication
ports 11, 12 and two end walls 13, 14. One of the end walls 14 has a central opening
16 through which a piston rod 17 extends. The latter has a threaded bore 18 at its
outer end for connection to an external load and a threaded inner portion 19 by which
a piston 20 is rigidly attached.
[0013] The piston 20 carries both a seal ring 22 and guide elements 23 for contact with
the cylindrical inner surface 24 of the cylinder tube 10. A seal ring 25 is mounted
in the end wall opening 16 to sealingly cooperate with the piston rod 17. A coil spring
27 is inserted between the front end wall 14 and the piston 20 to exert a bias load
on the latter towards the rear end wall 13.
[0014] The end walls 13, 14 are formed with circumferential grooves 28 and 29, respectively,
for supporting seal rings 30, 31. The end walls 13, 14 are also formed with circumferential
mounting grooves 33, 34, which are engaged by lock lugs 35, 36 extending radially
inwardly from the inner surface 24 of the cylinder tube 10. The lugs 35, 36, which
extend throughout the inner circumference of the cylinder tube 10, are formed by plastic
deformation of the latter and form together with the grooves 33, 34 a rigid and permanent
mounting means for the end walls 13, 14. Thereby, the flat end surfaces 37, 38 of
the end walls 13, 14 are flush with the end surfaces of the cylinder tube 10.
[0015] As being illustrated in Figs 2a-c, the formation of the lock lug 35 is carried out
simultaneously with the introduction of the end wall 13 into the cylinder tube 10.
[0016] The end wall mounting is carried out by means of a mounting tool 40 which serves
both as an end wall guiding and introduction means and as a cylinder tube upsetting
pressing tool. For these purposes, the tool 40 is formed with a flat front surface
41 and an annular ridge 42 of substantially rectangular cross section and protruding
in front of the front surface 41. This ridge 42 has an inner diameter to fit the outside
surface 37 of the end wall 13, and the axial extent of the ridge 42 is equal to the
distance between the outer end surface 37 of the end wall 13 and the mounting groove
33. The width of the ridge 42 is chosen so as to generate a lug 35 of a correct size
to match the groove 33 when pressed against and into the end surface of the cylinder
tube 10. The deformation ridge 42 engages the end surface portion 43 of the cylinder
tube 10 located at the inner circumference of the latter. See Fig 2b.
[0017] In the mounting step illustrated in Fig 2b, the end wall 13 is engaged by the tool
40 and is introduced in the cylinder tube 10. An axially directed force F is applied
on the tool 40, and in Fig 2c there is illustrated the final mounting step where the
end wall 13 is fully introduced in the cylinder tube 10 and a lug 35 is formed by
the pressing tool ridge 42. The lug 35 is actually formed into the groove 33 to thereby
fill out the latter completely. A positive locking of the end wall 13 relative to
the cylinder tube 10 is obtained. In Fig 3, and in Fig 4 in particular, the completed
end wall mounting is shown.
[0018] It is to be understood that the embodiments of the invention are not limited to the
above described example which includes the formation of a single annular lock lug
35 extending over the entire circumference of the cylinder tube 10. Instead, the lock
means may comprise a number of shorter lugs distributed over the circumference of
the cylinder tube 10, and the mounting groove 33 may as well be replaced by a number
of shorter grooves to match the lugs. In such a case, the mounting tool 40 is formed
with a number of short ridge portions for producing such lugs.
1. Piston-cylinder type actuator, comprising a cylinder tube (10), a piston (20) reciprocably
guided in said cylinder tube (10) and at least one end wall (13, 14) which is at least
partly received in said cylinder tube (10),
characterized in that each of said end walls (13, 14) has one or more peripheral grooves (33, 34),
and that said cylinder tube (10) has one or more radially inwardly extending peripheral
lugs (35, 36) formed by plastic deformation of the end surface of said cylinder tube
(10) and arranged to engage said groove or grooves (33, 34) to lock rigidly said end
wall (13, 14) relative to said cylinder tube (10).
2. Actuator according to claim 1, wherein said one or more peripheral grooves (33, 34)
comprise a single groove extending throughout the circumference of said end wall (13,
14).
3. Actuator according to claim 2, wherein said one or more peripheral lugs (35, 36) comprise
a single lug extending throughout the inner circumference of said cylinder tube (10).
4. Actuator according to anyone of claims 1-3, wherein said end wall (13, 14) has a flat
outer end surface (37, 38) which is located flush with the respective end surface
of the cylinder tube (10) as the end wall (13, 14) is mounted in the cylinder tube
(10).
5. Method for rigidly mounting an end wall (13, 14) to a cylinder tube (10) of a piston-cylinder
actuator according to anyone of claims 1-4, wherein said end wall (13, 14) is to be
received at least partly in said cylinder tube (10) and is formed with one or more
periferal grooves (33, 34),
characterized by a one-step process in which said end wall (13, 14) is introduced into the cylinder
tube (10) simultaneously with the application of a pressing force (F) onto the end
surface of the cylinder tube (10) to form by plastic deformation of the latter one
or more radially inwardly extending lugs (35, 36) for locking engagement with said
peripheral groove or grooves (33, 34) on said end wall (13, 14).
6. Method according to claim 5, wherein said lug or lugs (35, 36) are formed by said
pressing force (F) being applied on one or more portions (42) of said cylinder tube
end surface, said portions (42) being located at the inner circumference of said end
surface.
7. Method according to claim 5 or 6, wherein said pressing force (F) is exerted simultaneously
with the introduction of said end wall (13, 14) into said cylinder tube (10) by means
of a mounting tool (40).