BACKGROUND OF THE INVENTION
[0001] The present invention relates to a printing machine for a printer using a magnetic
linear encoder.
[0002] In a conventional printer printing machine, there has been used an optical system
having a scale in which an optical sensor and a slit band are combined as a linear
encoder. In the optical linear encoder, the scale must be made with high precision
in order to improve resolving power. Due to this, the manufacturing cost increases.
Moreover, if dirt and dust of a printer ink are adhered to the surface of the scale,
light is not easily transmitted, and an erroneous measured value of the linear encoder
is obtained. Therefore, this causes erroneous operation and trouble of the printer
printing machine.
SUMMARY OF THE INVENTION
[0003] An object of the present invention is to provide a printer printing machine having
high reliability even under an environment in which the machine is easily contaminated.
[0004] In order to attain the above object, the printer printing machine of the present
invention, which controls the position by use of the linear encoder, uses a high resolving
magnetic recording medium, which is formed of an alloy containing iron, chrome and
cobalt (hereinafter simply called as an alloy), as a memory of the linear encoder,
and detects the magnetic record by a magnetic head.
[0005] The composition of the alloy can be freely set in accordance with a requested magnetic
characteristics. It is preferable that the composition of the alloy consist of chrome:
13 to 32%, cobalt: 5 to 20%, and iron: residue, by weight % (herein simply expressed
as %). In particular, it is preferable that the composition of the alloy consist of
chrome: 16 to 25%, cobalt: 7 to 16%, and iron: residue. Moreover, in order to improve
machinability and a magnetic characteristic, 0.05 to 3% of each of titanium, vanadium,
molybdenum, and tungsten may be added.
[0006] It is general that the magnetic recording medium is long-shaped such as a wire or
a band.
[0007] It is preferable to make the shape of the cross section of the magnetic recording
medium circular since an oil impregnated bearing can be used as a sliding mechanism
of the magnetic head and a gap between the magnetic recording medium and the magnetic
detecting head can be easily held constant.
[0008] The following meaning is found in that the cross section of the recording medium
is formed such that a magnetic recording surface and a bottom surface thereof are
parallel to each other:
[0009] The detecting head must be precisely moved to be parallel to the recording medium.
If the magnetic recording surface is parallel to the bottom surface, the bottom surface
which act as a fixing surface of the recording medium and the parallel movement mechanism
are easily adjusted, thereby the recording surface and the detecting head can be automatically
moved parallel to each other with precision. By use of the above-mentioned structure,
assembly can be made easy.
[0010] The magnetic head to be used in the printer printing machine of the present invention
may be a well known magnetic sensor of magneto-resistance effect type. It is preferably
possible to use a magnetic sensor of magneto-resistance effect type, which can obtain
an effective output even in a high temperature atmosphere as disclosed in Patent Application
No. Hei 2-199123.
[0011] As a mounting mechanism of the magnetic head, it is preferable to use a mechanism
in which the magnetic head is formed in a gap holding part, which is movably fitted
to the long magnetic recording medium, and the gap holding part moves along the long
magnetic recording medium.
[0012] Also, the gap holding part and the long magnetic recording medium may be relatively
moved. In other words, the long magnetic recording medium may be movable.
BRIEF DESCRIPTION OF THE DRAWINGS
[0013] The embodiments of the printer printing machine of the present invention will be
explained with reference to the drawings.
Fig. 1 is a perspective view of one embodiment of the present invention;
Fig. 2 is an exploded perspective view of a gap holding part of the other embodiment
of the present invention; and
Fig. 3 is a perspective view of a gap holding mechanism of one embodiment of the present
invention.
DESCRIPTION OF THE PREFERRED EMBODIMENTS
First embodiment
[0014] The first embodiments of the printer printing machine of the present invention will
be explained with reference to the drawings.
[0015] Reference numeral (1) denotes a wire-shaped magnetic recording medium. The magnetic
recording medium is formed by the way that an alloy material containing iron, chrome
and cobalt is processed to be wire-shaped by the well-known method such as rolling
and drawing, thereafter an N pole and an S pole are alternately magnetized.
[0016] Reference (2) denotes a gap holding part having a magnetic head. The above part may
be structured as specifically shown in Fig. 2. In Fig. 2, a magnetic element mount
(11) whose cross section is U-shaped is mounted on the wire-shaped magnetic recording
medium (1). A magnetic sensor (13) is fixed onto the magnetic element mount (11).
Further, a bearing (14), which has a hole into which a round bar-like magnetic recording
medium is inserted in its central portion, is fixed to both ends of the magnetic element
mount (11). Since the magnetic element mount (11) slides along the rod-shaped magnetic
recording medium (1), serving as an axis, together with the magnetic sensor (13),
the rod-shaped magnetic recording medium (1) is arranged to be floated in the hollow.
[0017] Reference numeral (3) denotes a printing head. In the printer printing machine, various
types of printing heads such as an ink jet type, a dot impact type, a laser printer,
and a thermal transferring type may be used.
[0018] Reference numeral (4) denotes a slide guide shaft for guiding a printing head. In
the present invention, the guide mechanism other than one shown in the drawing may
be used.
Second Embodiment
[0019] Fig. 3 shows a gap holding mechanism (5) of the other embodiment of the present invention.
In this mechanism, the magnetic head (2) is supported by a magnetic head support (6)
so as to face the magnetic recording medium (1). The magnetic head support (6) is
guided by a support guide (7). As a result, the gap between the magnetic head (2)
and the magnetic recording medium (1) can be maintained to be a suitable value.
[0020] The magnetic recording medium is formed by that an alloy material containing iron,
chrome and cobalt is processed to a bar-shape with a rectangular cross section by
the well-known method such as rolling and drawing, thereafter an N pole and an S pole
are alternately magnetized over the surface of the bar.
[0021] The magnetic head uses a magneto-resistance effect element, and is fixed to a printing
head of a printer printing machine. The printer printing machine uses a printing head
such as an ink jet type, a dot impact type, and a thermal transferring type. The printing
mechanism moves in relative to a printing paper.
[0022] Since the magnetic head fixed to the printing head moves in relative to the printing
paper, the magnetic recording medium is fixed to a body of the printer printing machine.
[0023] As shown in Fig. 3, the magnetic detecting surface of the magnetic head (2) fixed
to the printing head and the magnetized surface of the magnetic recording medium (1)
face each other, and are controlled through the gap holding mechanism (5) so as to
maintain the gap having a constant distance.
[0024] According to the above structure, the magnetic recording medium (1) and the magnetic
head (2) can be used in a mechanically non-contact state and no sliding resistance
state.
[0025] As is obvious from the above explanation, the printer printing machine of the present
invention brings about the following effects.
① As compared with the conventional printer printing machine using an optical linear
encoder, the printer printing machine of the present invention is economical.
② The printer printing machine of the present invention is not influenced by a contamination
environment such as a printer ink and paper fragments, and high reliability can be
obtained, and time for maintenance can be reduced.
1. A printing machine for performing a positional control by a linear encoder, comprising:
a linear encoder memory having a magnetic recording medium formed of an alloy containing
iron, chrome and cobalt; and
a magnetic head for detecting said magnetic record.
2. The printing machine according to claim 1, wherein said magnetic recording medium
is a member having a circular cross section.
3. The printing machine according to claim 1, wherein said magnetic recording medium
is a member having a cross section in which a magnetic recording surface and a bottom
surface thereof are parallel to each other.
4. The printing machine according to claim 1, wherein said magnetic recording medium
is a long member and said magnetic head is formed on a gap holding part movably fitted
to said long member, and said gap holding part moves along said long member.
5. The printing machine according to claim 1, wherein said magnetic recording medium
is a long member and said magnetic head is formed on a gap holding part movably fitted
to said long member, and said gap holding part and said long member relatively move.
6. The printing machine according to claim 1, wherein said magnetic recording medium
is a long member and a gap holding mechanism is formed on said long member, and said
magnetic head and said long member relatively move while maintaining a gap.
7. The printing machine according to claim 1, wherein said magnetic recording medium
comprises chrome: 13 to 32%, cobalt: 5 to 20%, and iron: residue by weight %.
8. The printing machine according to claim 7, wherein said magnetic recording medium
further comprises 0.05 to 3 weight % of one or plural elements selected from the group
consisting of titanium, vanadium, molybdenum and tungsten.