OBJECT OF THE INVENTION
[0001] The present invention relates to a number of improvements to palletizing platforms,
i.e. to the so-called "pallets".
[0002] The said improvements are aimed at reducing the space that the pallets take up when
not in use and hence also to cut down on loadless carriage costs.
BACKGROUND OF THE INVENTION
[0003] It is a known fact that conventional pallets or load platforms comprise a platform
as such, upon which the load is to be placed, which platform is separated from the
ground by means of short legs in order provide some space for the arms of a fork-lift
truck that is normally used to handle palletized loads.
[0004] Obviously, these legs, essential when handling the loaded platform, are a hindrance
when carrying and storing loadless pallets, for such legs are several times higher
than the thickness of the platform as such and, especially when carrying the same
since the pallets do not weigh overmuch, the size of the load depends upon the space
they occupy.
[0005] In an attempt at overcoming this problem, there are pellets that are coupled to each
other by "tonguing and grooving", namely pallets with hollow legs open at their top
or operative face that allow the said pallets to be coupled to each other by gradually
diverging towards the mouth thereof. More specifically, in this sense there exist
metal sheet pellets with embedded legs, and plastic or wooden pallets with the said
hollow legs moulded.
[0006] These solutions nevertheless clearly increase the manufacturing costs of the pallet
as compared with conventional solutions using solid legs.
DESCRIPTION OF THE INVENTION
[0007] The improvements subject of the invention are designed to yield the same results
as the aforesaid pallets, i.e., to make the most of the space available by coupling
the loadless pallets to each other in the best possible fashion, but with a cost that
is roughly the same as conventional pallets with solid legs.
[0008] More specifically and in order to achieve the above, the improvements of the invention
comprise providing the platform with concealable legs so that when the pallet is not
in use the said legs are concealed in the spaces defined between the bars that make
up the load platform as such, without projecting either from the contour of such platform
or from either face thereof.
[0009] The said concealable legs are attached to the platform as such through rods, hinges,
tie bars or any other means permitting their moving from their operative position
to their position when not in use and vice versa, and furthermore means to block such
elements to stabilize the said legs both when not in use and when in use, thereby
to avoid unintentional or accidental changes in such position.
[0010] According to an embodiment of the invention, the planks making up the load platform
are attached to each other with angle brackets, angle brackets also being provided
at a lower height for the planks or bars forming the legs to be supported and fixed,
the rods being hinged to such brackets.
[0011] The unit also has an angle iron, one of the branches of which is longer and hinged
close to one of its ends to the plank at either end of the lower part, while the shorter
branch is as high as the spacing between the planks in the platform as such and the
said lower plank to which the said angle iron is hinged, moreover characterised in
that the lateral edge defined between the end sector opposite the angle iron branch
hinge and the actual shorter or narrower branch as such has a notch where a spigot
or like element provided for such purpose on the end plank in the upper platform sector
can be fixed, the relevant planks, i.e. the top and lower planks, therefore resting
upon the shorter branch so that when folded such iron is previously rotated or swung
for the longer branch thereof to be backed to the front of the top sector end plank,
while the smaller arm will actually be backed to the top face of such lower plank,
without hindering maximum folding at all, since the thickness of the wings of such
angle iron will not exceed the thickness of the angle brackets precisely supporting
the platform or pallet planks.
[0012] An abutment is also provided for one of the hinge rods so that when in use, the operator,
upon unfolding, is aware of the correct position in which the platform is to be left,
for if no abutment were provided, this obviously being for the hinge rods to be vertical,
the operator would have to check and find such vertical position and position the
angle iron by hand, for this is to be the locking element for such operative position,
since, as aforesaid, the shorter branch of such angle iron supports the top and lower
platform planks, thereby to block the same in order that folding does not come about,
unless such angle iron is acted upon and is folded in order to proceed to fold the
actual platform.
DESCRIPTION OF THE DRAWINGS
[0013] In order to provide a fuller description and contribute to the complete understanding
of the characteristics of this invention, a single sheet of drawings is attached to
the specification which, while purely illustrative and not fully comprehensive, shows
the following:
Figure 1.- Is a side elevation diagrammatic view of a palletizing platform provided
with the improvements subject of the present invention, shown when not in use or folded.
Figure 2.- Is a view similar to that of figure 1, showing the palletizing platform
when in use or with its legs unfolded.
Figure 3.- Is a perspective view of a palletizing platform in accordance with the
second embodiment of the improvements of the invention.
Figure 4.- Is a side elevation close view of a portion of the platform, showing the
abutment structure supporting one of the rods, displaying the correct unfolding of
the platform or, in other words, the vertical position of the rods for the platform
to be locked when in use. The dotted line of this figure shows the various stages
to fold the platform, establishing how the rod turns for the planks making up the
platform or upper part to be placed over the lower part, to take up a coplanar position
and minimize the thickness, and therefore the volume of the load platform as far as
possible when it is folded when not in use.
Figure 5.- Is, finally, a general perspective view of the angle iron that acts as
means to block the open or operative position of the platform as such.
PREFERRED EMBODIMENT OF THE INVENTION
[0014] In light of these figures, and more specifically figures 1 and 2, it is clear that
the palletizing platform made in accordance with the improvements subject of this
invention, just as a conventional palletizing platform, has a load platform or surface
as such (1), comprising a number of parallel planks duly attached to each other by
means of crossbars (2), but especially characterised in that the legs resting upon
the floor with which the said platform as such is provided are removable and more
specifically concealable, in turn comprising bars (3) that are no thicker than the
bars (2) making up the platform as such and wide enough so as to fit in spaces (4)
provided between the bars (2), the said legs (3) being connected to the bars (2) of
the platform as such through rods (5) or any other suitable means to attain two limiting
and stable positions, one in which such legs (3) are fully housed in the said spaces
(4) of the load platform as such, as shown in figure 1, and another position in which
such legs (3) project downward as shown in the diagram of figure 2, to be in a position
where they can be used.
[0015] Obviously, regardless of the means used to provide the said legs (3) with this movement,
i.e. the use of rods, arms, hinges, etc., the palletizing platform will moreover be
provided with appropriate means to stabilize the said legs, in both the operative
position of figure 2, to prevent these from leaving such working position, and when
not in use as shown in figure 1, to prevent such legs from hindering the handling
of the palletizing platforms, in other words loading, unloading and storage thereof.
[0016] It finally remains to be said that though in the embodiment shown in the figures
the legs (3) swing towards the lower face of the load platform as such, over an angle
of almost 90°, in the event of the palletizing platform structure so requiring, such
legs may swing in the opposite direction, over an angle of almost 270°, to reach the
top face of the platform as such.
[0017] Clearly, also, the length of the rods or swinging means for the legs (3) will be
appropriate for the load platform as such (1-2), when in use as in figure 2, to be
at a suitable distance from the base plane for insertion of the arms of a fork-lift
truck, a pallet carrier, etc.
[0018] Furthermore, the swinging means for the concealable legs and the rest of the pallet
structure will be rigid and strong in accordance with the load that such pallet or
palletizing platform is due to carry.
[0019] Though this description has hitherto been based upon marginal supports for the pallet,
clearly depending upon the size thereof and the kind of load it is to carry, it can
also have middle supports, concealable as before.
[0020] In accordance with a different embodiment shown in figures 3 to 5, the platform comprises
a number of wooden planks (11) on a top plane, and other planks (12) on a lower plane,
in such a way that the upper edges of the planks (11) are supported by an upper bracket
(13) provided at the sides, while the planks (12) are supported by another lower bracket
(14), likewise located at the sides. These upper wooden planks are actually linked
to the lower wooden planks, or in other words, brackets (13) and (14) to which such
wooden planks (11) and (12) are in fact fixed, through rods (15), the upper part of
which is hinged at (16) in respect of the external face of the relevant upper bracket
(13), while the lower part thereof is hinged at (17) in respect of the internal face
of the lower bracket (14), the lower sector of the rods (15) being inserted between
the ends of the lower planks (12) and the actual vertical wing of the bracket (14),
as clearly shown in figure 3.
[0021] Therefore, when the rods (15) swing, the upper bracket (13) will push against the
horizontal wing of the lower bracket (14), and the planks (11) fixed to such upper
bracket (13) will descend and be inserted between the lower planks (12), thereby to
take up little space, for the thickness will be slightly in excess of that of the
planks (11) or (12).
[0022] Obviously, unfolding will require finding the vertical point of the hinge rods (15)
in order to subsequently block the same in such correct position, to which end an
abutment (18) is provided for one of the edges of one of the rods (15) to contact,
thereby to establish the correct vertical position of such rods (15) and therefore
the correct or working position of the platform made up of the upper planks (11).
[0023] Such platform (11) is blocked in this position in order that it does not fold by
itself, by means of an angle iron (19) shown in figure 3, which includes two wings
(20) and (21) at a right angle to each other, the wing (20) being longer than the
wing (21), a point close to the lower end of the said wing (20), specifically hole
(22) shown in figure 5, being where the said angle iron (19) is hinged to the lower
end platform plank (12), while the edge of the part opposite such wing (20) has a
notch (23) with a pinched mouth, where a spigot (24) provided to such end on the upper
end plank (11) can be inserted, as shown in figure 3. For its part, the wing (21)
is located between such upper (11) and lower (15) planks, these latter being supported
by the horizontal edges, namely the upper and lower edges of such wing (21) in the
angle iron (19). In other words, this iron hinged at point (22) to the lower end plank
(12) can take up a folded position, in which case the wing (20) will be lie next to
the front or external cant of such lower plank (20), while the wing (21) will be placed
over the lower surface of the said plank (12), allowing the platform to fold by merely
rotating the rods (15), at the same time as such angle iron (11) can be turned by
hand to take up an operative position, making it turn upward in the direction opposite
that of the arrow shown in figure 3 until it locks the spigot (24) through the notch
(23), whereupon the wing (21) will be vertical between planks (11) and (12), thereby
to represent the blocking means that will prevent closure or folding of the actual
platform.
[0024] Obviously, the angle iron (19) can be hinged (22) by means of a rivet or any detachable,
adjustable or other means, while such iron (19) can stop at the operative position
through the notch (23) on the spigot or spindle (24), this latter being either fixed
to the plank (11) or adjustable or movable. In order to guarantee a better support
and stability of the said blocking element (19), both to the upper (11) and lower
(12) plank or crossbar, these latter can have a notch or slot to house the relevant
edge.
[0025] Finally, and going back to the basic pallet structure, it must be noted that the
lower horizontal branch of the angle brackets (13) in the upper pallet plane, at the
sector placed over the relevant wooden plank (12), are provided with notches (25)
that prevent these brackets (13) from hindering the said folding procedure.
[0026] Finally, and in order to render the pallet structure rigid, it has also been provided
that the said angle brackets (13) at the upper plane thereof be stiffened to each
other by means of a pair of diagonal rods (26), to which each of the upper planks
or bars (11) will preferably also be fixed.
[0027] We feel that the device has now been described at sufficient length for any expert
in the art to have grasped the full scope of the invention and the advantages it offers.
[0028] The materials, shape, size and layout of the elements may be altered provided that
this entails no modification of the essential features of the invention.
[0029] The terms used to describe the invention herein should be taken to have a broad rather
than a restrictive meaning.
1. Improvements to palletizing platforms, designed to minimise the space taken up thereby
when not in use, essentially characterised in comprising the provision of legs (3)
physically independent from the load platform as such (1), hinged to the said platform
(1), in order for such legs (3) to be able to be at a distance from the same as required
by the arms of a fork-lift truck or the like, in order to handle the pallet, or to
be concealed within such platform as such, when not in use, the pallet therefore being
dimensioned, both as regards length and breadth, and thickness, to coincide with the
actual load platform as such thereof.
2. Improvements to palletizing platforms, as in claim 1, characterised in that the legs
(3) comprise bars that are no thicker than the bars making up the load platform (1)
as such, their breadth being as large or less than the space (4) between these latter,
for such legs to be concealed in the spaces defined between the stiffening bars in
the said load platform as such.
3. Improvements to palletizing platforms, as in previous claims, characterised in that
the legs (3) are connected to the platform as such through rods (5), arms, hinges
or any other suitable means, which elements are fitted with blocking means stabilizing
such legs in limiting positions when in use or otherwise.
4. Improvements to palletizing platforms, applicable to platforms comprising upper planks
(11) and lower planks (12), such being spaced out in order to allow the insertion
of the arms of a fork-lift truck, the upper part being connected to the lower part
through hinge rods (15) that allow one part to be folded upon the other in order to
reduce the volume when not in use and to separate both parts when in use, essentially
characterised in that the ends of the upper (11) and lower (12) planks making up the
platform are supported by respective lateral angle brackets (13) and (14) to which
they are fixed and to which the relevant rods (15) to fold and unfold the assembly
are hinged; specifically characterised in that the blocking means when in use comprise
an angle iron (19) with two branches (20) and (21) of different length, such part
(19) being hinged through its arm (20) to the lower end plank (12) of the platform,
while above branch (21) of such part (19) there is a notch (23) in the actual hinge
branch (20) as a means to hook a spigot (24) provided for such purpose on the upper
end plank (11), in which position the longer branch (21) will be located between the
said upper (11) and lower (12) planks, supported by the same and representing the
blocking means to prevent the platform from folding.
5. Improvements to palletizing platforms, as in claim 4, characterised in that the lower
bracket (14) has an abutment (18) upon which one of the hinge rods (15) stumbles when
the same are vertical, when the actual platform is unfolded.
6. Improvements to palletizing platforms, as in claims 4 and 5, characterised in that
the rods (15) are hinged to the external face of the upper bracket (13) and to the
inner face of the lower bracket (14), the lower end sectors of such rods (15) being
in this latter event located between the vertical wing of such lower bracket (14)
and the end of the relevant lower plank (12).