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(11) |
EP 0 517 720 B1 |
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EUROPEAN PATENT SPECIFICATION |
| (45) |
Mention of the grant of the patent: |
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22.11.1995 Bulletin 1995/47 |
| (22) |
Date of filing: 27.02.1991 |
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| (86) |
International application number: |
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PCT/GB9100/304 |
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International publication number: |
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WO 9112/945 (05.09.1991 Gazette 1991/21) |
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WARE DRYING
TROCKNUNG VON KERAMIKARTIKELN
SECHAGE D'ARTICLES DE FAIENCE
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Designated Contracting States: |
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DE FR GB IT |
| (30) |
Priority: |
28.02.1990 GB 9004518
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Date of publication of application: |
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16.12.1992 Bulletin 1992/51 |
| (73) |
Proprietor: K&S (201) LIMITED |
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Newcastle-under-Lyme
Staffordshire (GB) |
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Inventor: |
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- WEDGWOOD, Sidney,
Interdri Limited, Spencroft Road
Newcastle-under-Lyme,
Staffordshire ST5 (GB)
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| (74) |
Representative: Sales, Robert Reginald |
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Swindell & Pearson,
48 Friar Gate Derby DE1 1GY Derby DE1 1GY (GB) |
| (56) |
References cited: :
EP-A- 0 242 503 FR-A- 979 120 FR-A- 2 277 658 FR-E- 2 324 GB-A- 631 656 GB-A- 2 034 631
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DE-A- 3 104 499 FR-A- 1 368 847 FR-A- 2 422 915 GB-A- 574 724 GB-A- 1 037 856 US-A- 2 561 629
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| Note: Within nine months from the publication of the mention of the grant of the European
patent, any person may give notice to the European Patent Office of opposition to
the European patent
granted. Notice of opposition shall be filed in a written reasoned statement. It shall
not be deemed to
have been filed until the opposition fee has been paid. (Art. 99(1) European Patent
Convention).
|
[0001] This invention concerns improvements in or relating to apparatus for, and a method
of, drying ware, and to automatic ware forming machines.
[0002] In a conventional automatic ware forming machine, such as for making mugs, clay is
supplied into a plaster of paris mould. The mould is subsequently moved to a making
machine where the clay is pressed into the required shape to form ware. The mould
is then passed under a plurality of streams of hot air or gas to dry the ware prior
to the removal thereof from the mould for subsequent processing. A plurality of such
moulds are generally carried on the machine by an endless chain or belt, or on a carousel.
[0003] DE 3104499 discloses a drying oven including a chamber in which a large number of
ceramic articles can be located. An air flow is provided through the chamber such
that reduced pressure is provided therein.
[0004] According to the present invention there is provided ware drying apparatus comprising
a mould upon which ware can be carried, the mould defining a chamber for the ware,
selectively operable means for substantially closing the chamber, means for producing
below ambient pressure in the chamber, and means for applying heat therein, characterised
in that the apparatus is arranged such that ware is locatable between the heat applying
means and the mould.
[0005] Preferably the apparatus includes means for providing a flow of gas through the chamber.
The gas flow may be of air or any other suitable gas or mixture of gases.
[0006] The closing means may comprise a cover engageable with an upper part of the chamber.
[0007] The cover and/or chamber may be movable relative to each other in a substantially
vertical direction between a lowered position of the cover engaging the chamber and
a raised disengaged position.
[0008] One or more apertures may be provided in the apparatus through which the flow of
gas may enter into the chamber. The or each aperture may be provided in the cover.
[0009] The apparatus may also comprise means for sealingly closing a hole in a lower part
of the chamber. The lower hole closing means may be operable by virtue of below ambient
pressure being produced in the chamber.
[0010] The lower hole closing means may comprise a closure member movable between a position
closing said hole and a position clear from said hole, the position preferably being
spaced beneath the hole.
[0011] The heat applying means is preferably constructed so as to be locatable within hollow
ware when the chamber is closed. Alternatively the heat applying means may be locatable
substantially adjacent flatware within the chamber.
[0012] The heat applying means may comprise an electrical heating element which may be mounted
on the cover. The heating element preferably provides radiant heat and is desirably
controllable. The heating element preferably comprises a plurality of heating zones
which may be separately controllable. The heating element may be an infra red radiation
source.
[0013] One or more of the apertures permitting gas to enter the chamber may be provided
adjacent the heat applying means such that gas entering the chamber is warmed.
[0014] The means for producing below ambient pressure may comprise a vacuum pump in communication
with the interior of the chamber, preferably through the cover.
[0015] The communication with the vacuum pump may provide an outlet from the interior of
the chamber through which the gas may flow. Preferably the means for producing below
ambient pressure substantially causes the gas flow through the chamber.
[0016] Alternatively, the means permitting gas to flow through the chamber may be provided
by pores in the mould structure. A coating may be applied to the mould to reduce the
porosity to a suitable value.
[0017] Also according to the present invention there is provided an automatic ware forming
machine including drying apparatus according to any of the preceding thirteen paragraphs.
[0018] The ware forming machine preferably comprises a plurality of moulds movable along
an endless path. Certain of the moulds are arranged to locate in part of the endless
path at any one time, and the drying apparatus is preferably in operative relationship
with the moulds when the latter are in said part of the path, preferably providing
a drying unit for each mould in said part of the path. Said part of the endless path
is desirably positioned between a location where clay can be shaped in moulds to form
ware and a location where shaped ware can be removed from the moulds.
[0019] Said part of the endless path may comprise zones such that different drying conditions
may be applied to the moulds in each zone.
[0020] The machine may include means for introducing warm air on to the moulds subsequent
to removal of the shaped ware and prior to filling with clay. The warm air introducing
means is preferably in communication with an arrangement for warming air by passing
air over the heat applying means of the drying apparatus not located in moulds.
[0021] The drying apparatus may be mounted on a movable carrier located above said part
of the endless path and selectively lowerable to engage with respective moulds on
the path and the carrier may comprise a rotatable carousel.
[0022] The machine may be operable on any of hollow ware, flatware, cast ware, moulded ware,
and pressed ware.
[0023] Further according to the present invention there is provided a method of drying ware
in a mould, the method comprising substantially closing the mould, producing below
ambient pressure in the closed mould, and applying heat, characterised in that the
ware is located between the heat applying means and the mould.
[0024] A flow of gas may be provided through the mould.
[0025] The below ambient pressure may be produced during only a part of the drying method.
The below ambient pressure may be ceased when the percentage of water in the ware
has been reduced to a predetermined percentage, which may be in the range 2-6%.
[0026] Embodiments of the present invention will now be described by way of example only
with reference to the accompanying drawings in which:-
Fig. 1 is a diagrammatic sectional side view of part of an automatic ware forming
machine according to the invention;
Fig. 2 is a plan view of the machine of fig. 1;
Fig. 3 is a diagrammatic side view of part of the machine of fig. 1;
Fig. 4 is a diagrammatic sectional side view of part of an automatic ware forming
machine according to a second embodiment of the present invention;
Fig. 5 is a diagrammatic view of a part of an automatic ware forming machine according
to a third embodiment of the present invention;
Fig. 6 is a similar view to fig. 1 of a modified machine according to the invention;
and
Fig. 7 is a diagrammatic plan view of an automatic ware forming machine according
to a fourth embodiment of the present invention;
Figs. 1 to 3 of the drawings show an automatic ware forming machine 10 suitable
for forming hollow ware such as mugs. The machine 10 has an endless track 12 defined
by side rails 14, 16 with a chain 18 running on the inner side rail 16. A first part
20 of the track 12 follows a substantial part of a circle, and a second part 22 extends
therefrom to define an elbow outside of the circle.
[0027] A plurality of pairs of mould carriers 24 are respectively movably located on the
rails 14, 16 with the outer carrier 24A mounting a guide wheel 26 and the inner carrier
24B being mounted on the chain 18. Mounted between each pair of the carriers 24 is
an open ended frusto conical mould casing 28. A suitably shaped plaster of paris mould
30 is carried in the casing 28. A passage 32 is provided through the base of the mould
30 to permit air to be sucked therefrom during the locating and shaping of clay therein.
A washer 34 mounted on a vertically movable spindle 36 is located within a cavity
38 below the passage 32 such that in a raised position the washer 34 closes the lower
end of the passage 32.
[0028] Provided at the downstream end, of the second part 22 of the track relative to the
direction of movement of the chain 18, is a making machine 40 which shapes clay into
ware within the moulds 30. Immediately upstream of the making machine 40 is a clay
extruder 42 for supplying a required amount of clay into the moulds 30. Upstream of
the extruder 42 is an area 44 where warm air can be blown onto the moulds 30 when
empty to provide drying thereof prior to filling with clay. At the upstream end 46
of the second part 22 is a product transfer device (not shown) for removing ware after
drying from the moulds 30 by for example means of suction.
[0029] Coaxially mounted above the first part 20 of the track is a carousel 48 which mounts
around the perimeter a plurality of vertically aligned rams 50. A cap 52 is provided
on the lower end of each ram 50. A downwardly pointing lip 54 is provided around the
periphery of the cap 52 with an annular seal 56 on its lower edge. The cap 52 is dimensioned
to sealingly close the upper end of a respective one of the mould casings 28, when
lowered thereonto, and hence close the respective mould 30 within a chamber C. A cylindrical
heating element 58 extends coaxially beneath the cap 52, and is of a size to fit within
an item of ware 60 in the mould 30. An electric lead 62 extends through the cap 52
from the element 58. A passage 64 also extends through the cap 52 and connects via
flexible piping 66 to a vacuum pump.
[0030] In use, the chain 18 and carousel 48 are driven and indexed relative to each other.
As a mould 30 passes beneath the extruder 42 a required amount of clay is supplied
therefrom. The making machine 40 subsequently presses the clay into the required shape
against the sides of the mould 30 to form an item of ware. As the clay is being supplied
into the mould 30 and shaped therein air is sucked through the hole 32 by a further
vacuum pump (not shown) to assist these processes. As a mould 30 moves on to the first
part 20 of the track it passes beneath the carousel 48 which is indexed to lower a
cap 54 thereonto by the action of a respective one of the rams 50. When a cap 54 is
thus fitted suction is applied through the piping 66 and passage 64. The reduced pressure
created within the mould 30 causes the washer 34 to rise and thus close the passage
32. Simultaneously heat is applied internally of the mould 30 by the element 58. Heat
and suction are applied as the mould travels around the first part 20 until the second
part 22 of the track is reached whereat the ram 50 raises the cap 52 off the mould
30. The ware 60 is subsequently removed from the mould 30 by the product transfer
device and warm drying air blown onto the mould 30 at the area 44. The warm drying
air may have been heated by passing over the heating elements 58 which are in a raised
position.
[0031] In a second embodiment as shown in Fig. 4, relatively narrow inlet passages 63A are
provided extending through the heating element 58. The inlets 63A connect the interior
of the mould 30 with inlet passages 63B extending through the cap 52 to the exterior
thereof. The suction of the vacuum pump draws air into the chamber C from outside
through the inlets 63A,B. As air flows through the inlets 63A,B it is heated by the
element 58. The air flows from the inlets 63A,B, through the chamber C and exits through
the passage 64. This flow of warm air facilitates the drying of the ware by assisting
the removal of the relatively wet atmosphere within the chamber C, through the passages
64 and replacing it with warm dry air. The warm air flow enables the temperature in
the chamber C, to be reduced whilst still achieving effective drying. This is energy
efficient and may help prolong the life of moulds. Instead of using air a supply of
a specific gas or mixture of gases may be connected to the inlets 63B.
[0032] It is to be appreciated that the dimension and numbers of inlets 63A,B are predetermined
relative to the capacity of the vacuum pump and the degree of reduced ambient pressure
required in the chamber C. The making machine 40 can be used in forming and drying
cast ware, moulded ware and pressed ware, including hollow ware and flatware.
[0033] Fig. 5 shows a part of a ware forming machine according to a third embodiment of
the present invention, for drying flatware. The machine includes a mould casing 128
mountable between a pair of carriers (not shown) similar to the carriers 24A,B. A
plaster of paris mould 130 is carried in the casing 128. A passage 132 is provided
in the base of the mould 130 to permit air to be sucked therefrom during the locating
and shaping of the clay therein. A washer and spindle arrangement (not shown) may
be provided to close the end of the passage 132, to be operable in a similar manner
to the washer 34 and spindle 36 described above.
[0034] A cap 152 is provided on the lower end of each ram on the carousel 48. The cap 152
has a downwardly extending wall 154 around its periphery which seals with the casing
128 on its lower edge, in a similar manner as hereinbefore described, to form a chamber
C₂. A planar ceramic heating plaque 158 extends beneath the cap 152 to a position
directly above the ware in the mould 130. The heating plaque 158 includes a plurality
of coaxial heating elements arranged in annular zones to enable the heating effect
of the plaque 158 to be varied across the radius thereof. For example, if the ware
is of relatively small diameter, (a saucer) then the heating effect may be required
less towards the periphery of the casing 128 and more towards the centre. Consequently
the zones towards the centre of the plaque 158 only would be activated. Electric leads
162 extend through the cap 152 from the plaque 158 to a heating control (not shown).
The plaque 158 is an infra red radiation source, but any other suitable heating means
may be used.
[0035] A passage 164 extends through the cap 152 and connects to a vacuum pump. One or more
further passages 163 extend through the wall 154. These passages 163 provide inlets
into the chamber C₂. Air is drawn into the chamber C₂ through the inlets 163 under
the influence of the suction provided by the vacuum pump. The air flows through the
chamber C₂ and exits through the passage 164. As it flows through the chamber C₂ the
air is warmed by the plaque 158. The flow of air through the chamber helps the removal
of water in the atmosphere of the chamber and thereby facilitates drying of the ware.
Insulation 165 may be provided on the underside of the cap 152 to help reduce heat
loss through the cap 152.
[0036] Fig. 7 Shows a ware forming machine 200 according to a fourth embodiment of the present
invention, for drying flatware. The machine 200 has an endless track 212 which is
substantially rectangular but one end of the rectangular extends outwardly to define
an elbow 222. The track may take any conventional form such as illustrated in Figs.
1-3 and will thus not be described in any detail. A plurality of mould casings 128
bearing moulds 130, of the type illustrated in Fig. 5, are movably located on the
track, their movement being precisely indexed.
[0037] Each side of the rectangle has a section 270 defining positions for ten adjacent
casings 128. Between the respective sides of the rectangle are defined four further
sections 272 of ten positions for the casings 128. Means are provided for moving the
casings 128, normally all ten simultaneously on each section, between respective sections.
Such moving means may comprise pivoting lift bars (not shown).
[0038] A cap 152 (Fig. 5) is provided above each of the positions of the sections 272. The
cap 152 is movable by a ram to engage or disengage a casing 128 provided there beneath
to permit drying of an article of flatware held in the casing.
[0039] A ware making machine 240 is provided at the apex of the elbow 222. Upstream of the
making machine 240 are mould cleaning and mould conditioning equipment (not shown).
Further upstream from this equipment is a stage (not shown) where the ware is unloaded
from the casings 128. The unloading stage may connect to a similar apparatus for white
drying the ware. In such similar apparatus the ware is obviously not mounted in mould
but suitable shape closable containers are provided in which the ware is supported.
The white drying apparatus may subsequently connect to a kiln.
[0040] In use, the track 212 rotates in a clockwise directions as shown is Fig. 7. Movement
of the track is precisely indexed to ensure that the casings 128 thereon move at precisely
the required time and move to the exact required position. When ten casings 128 fill
each of the positions in the section 270 the casings will be moved at a required time
by pivoted arms to the respective positions in the lowermost (as shown in Fig. 7)
section 272. In the section 272 caps 152 are lowered onto the casings 128 to provide
a first drying at a required temprature for a required period. It has often been found
advantageous in the first heating section 272 to only apply heat and not reduced pressure,
thereby stabilising the ware. At the required time the casings are moved to the next
section 272 where a further drying process is applied this time under reduced pressure.
Two further such drying stages are carried out in the further section 272 and the
casings 128 are finally moved onto the upper run of the track 212. The casings are
then moved, again precisely indexed, to the unloading station where the ware is removed
for subsequent drying and firing. The casings 128 and moulds 130 therein are thereafter
cleaned and conditioned.
[0041] There are thus described automatic ware forming machines with a number of advantageous
features. The provision of reduced pressure in the mould lowers the boiling point
of water thus providing for enhanced drying. The suction from the vacuum pump and
where provided the flow of gas through the chamber remove the steam and water vapour
created away from the ware further enhancing drying. Closing the mould provides for
more localised and thus efficient heating of the ware. Locating the heating element
within the ware for hollow ware, and closely adjacent the ware for flat ware, and
the ware being located between the heating element and the mould provides for less
heating of and thus damage to the mould. Accordingly the required drying can be carried
out more efficiently and quickly
[0042] With the described machines the drying times have been reduced to 50-55 seconds from
90-100 seconds for hollow ware and from 19-20 minutes to 3-4 minutes for flatware.
Accordingly it has been possible to make a machine with twenty-eight moulds rather
than the conventional fourty-five which thus reduces the floor space required which
is often of a premium. This machine is ideally suited for relatively small runs, in
that gas is not required nor is the removal of burnt waste gases.
[0043] The drying process hereinbefore described refer primarily to the drying stage commonly
termed "mould release". This is a state of dryness which when reached allows the ware
to be removed from the mould. The percentage of water in the ware at this stage is
usually in the range 10-15%
[0044] Often the next stage is to further dry the ware, subsequent to removal from the mould,
until the percentage of water in the ware is in the range 1-2%. This is commonly termed
"white drying". The present invention may readily be used to "white dry" ware. In
this instance the ware is placed on a support such as a perforated plate, within a
substantially sealed container. An outlet to a vacuum pump and a heating element is
provided within the container substantially as hereinbefore described. Gas inlets
may also be provided in the container as described above. During operation, the pump
causes an atmosphere in the container of below ambient pressure and also, if applicable,
a flow of gas through the container as above. The vacuum pump may be turned off before
the ware has been finally dried perhaps when the water content is in the order 3-5%.
The removal of below ambient pressure prior to final drying has been found to reduce
the likelihood of the dried ware cracking.
[0045] Various other modifications may be made without departing from the scope of the invention
as defined in the accompanying claims. For example, as illustrated in fig. 4, the
washer for closing the passage through the mould may be replaced by a short stroke
ram 70 which closes the bottom surface of the mould casing 28 and hence mould 30.
The moulds and/or caps may be moved by different means and the caps could be raised
and lowered other than by the described rams, or the moulds could themselves be raised
and lowered rather than the caps.
[0046] Also, the cap 52,152 and the corresponding lip 54 and wall 154 may seal directly
onto the mould 30,130. This makes the provision of the casing 28,128 unnecessary.
In such cases, the inlets for the gas may be provided by the pores in the structure
of the mould. Further, a coating may be applied to the mould to reduce the porosity
of the mould to a suitable value such that the drying process as hereinbefore described
will function. Alternatively or additionally moulds of material other than plaster
of paris may be used.
1. Ware drying apparatus (10) comprising a mould (30,130) upon which ware (60) can be
carried, the mould (30,130) defining a chamber (C) for the ware (60), selectively
operable means (52,152) for substantially closing the chamber (C), means (64,164)
for producing below ambient pressure in the chamber (C), and means (58,158) for applying
heat therein, characterised in that the apparatus (10,200) is arranged such that the
ware is locatable between the heat applying means (58,158) and the mould (30,130).
2. Ware drying apparatus according to Claim 1, characterised in that the apparatus (10)
includes means (32,63B,132) for providing a flow of gas through the chamber (C).
3. Ware drying apparatus according to Claim 2, characterised in that the gas flow is
of air.
4. Ware drying apparatus according to any of the preceding Claims, characterised in that
the closing means comprises a cover (64,164) engageable with an upper part of the
chamber (C).
5. Ware drying apparatus according to Claim 4, characterised in that the cover (64,164)
and/or chamber (C) are movable relative to each other in a substantially vertical
direction between a lowered position of the cover (64,164) engaging the chamber (C)
and a raised disengaged position.
6. Ware drying apparatus according to Claims 2 or 3, or Claims 4 or 5 when dependent
on Claims 2 or 3, characterised in that one or more apertures (32,63B,132) is provided
in the apparatus (10) through which the flow of gas may enter into the chamber (C).
7. Ware drying apparatus according to Claim 6 when dependent on Claims 4 or 5, characterised
in that the or each aperture (63B) is provided in the cover (52).
8. Ware drying apparatus according to any of the preceding Claims characterised in that
the apparatus (10) comprises means, (34) for sealingly closing a hole (32,132) in
a lower part of the chamber (C).
9. Ware drying apparatus according to Claim 8, characterised in that the lower hole closing
means (34) is operable by virtue of below ambient pressure being produced in the chamber
(C).
10. Ware drying apparatus according to Claims 8 or 9, characterised in that the lower
hole closing means comprises a closure member (34) movable between a position closing
said hole and a position clear from said hole.
11. Ware drying apparatus according to any of the preceding Claims, characterised in that
the heat applying means (58) is constructed so as to be locatable within hollow ware
(60) when the chamber is closed.
12. Ware drying apparatus according to any of Claims 1 to 10, characterised in that the
heat applying means (158) is locatable substantially adjacent flatware within the
chamber.
13. Ware drying apparatus according to any of the preceding Claims, characterised in that
the heat applying means (58,158) comprises an electrical heating element.
14. Ware drying apparatus according to Claim 13 characterised in that the heating element
(58,158) is controllable.
15. Ware drying apparatus according to Claim 14, characterised in that the heating element
(158) comprises a plurality of heating zones.
16. Ware drying apparatus according to Claim 15, characterised in that the heating zones
are seperately controllable.
17. Ware drying apparatus according to any of Claims 13 to 16, characterised in that the
heating element (158) is an infra red radiation source.
18. Ware drying apparatus according to Claim 4 or any of Claims 5 to 17 when dependent
on Claim 4, characterised in that the heat applying means (58,158) is mounted on the
cover (52,152).
19. Ware drying apparatus according to Claim 6, or any of Claims 7 to 18 when dependent
on Claim 6, characterised in that one or more of the apertures (63B) permitting gas
to enter the chamber (C) is provided adjacent the heat applying means (58) such that
the gas entering the chamber, (C) is warmed.
20. Ware drying apparatus according to any of the preceding Claims, characterised in that
the means for producing below ambient pressure comprises a vacuum pump in communication
with the interior of the chamber (C).
21. Ware drying apparatus according to Claim 20 when dependent on at least Claim 4, characterised
in that the vacuum pump communicates with the interior of the chamber (C) through
the cover (52,152).
22. Ware drying apparatus according to Claims 20 or 21 when dependent on at least Claim
2, characterised in that the communication (64,164) with the vacuum pump provides
an outlet from the interior of the chamber (C) through which the gas may flow.
23. Ware drying apparatus according to Claim 22, characterised in that the means for producing
below ambient pressure substantially causes the gas flow through the chamber (C).
24. Ware drying apparatus according to Claim 2, or any of Claims 3 to 23 when dependent
on Claim 2, characterised in that the means permitting gas to flow through the chamber
is provided by pores in the mould (30,130) structure.
25. Ware drying apparatus according to Claim 24, characterised in that a coating is applied
to the mould (30,130) to reduce the porosity to a suitable value.
26. An automatic ware forming machine characterised in that the machine includes drying
apparatus (10) according to any of the preceding Claims.
27. A ware forming machine according to Claim 26, characterised in that the machine comprises
a plurality of moulds (130) movable along an endless path (212).
28. A ware forming machine according to Claim 27, characterised in that certain of the
moulds (130) are arranged to locate in part (272) of the endless path (212) at any
one time, and the drying apparatus is in operative relationship with the moulds (130)
when the latter are in said part (222) of the path (212).
29. A ware forming machine according to Claim 28, characterised in that a drying unit
is provided for each mould (130) in said part (272) of the path.
30. A ware forming machine according to Claims 28 or 29, characterised in that said part
(272) of the endless path is positioned between a location where clay can be shaped
in moulds (130) to form ware and a location where shaped ware can be removed from
the moulds (130).
31. A ware forming machine according to any of Claims 28 to 30, characterised in that
said part (272) of the endless path comprises zones such that different drying conditions
may be applied to the moulds (130) in each zone.
32. A ware forming machine according to any of Claims 30 or 31, characterised in that
the machine includes means for introducing warm air on to the moulds (130) subsequent
to removal of the shaped ware and prior to filling with clay.
33. A ware forming machine according to Claim 32, characterised in that the warm air introducing
means is in communication with an arrangement for warming air by passing air over
the heat applying means (158) of the drying apparatus not located in moulds (130).
34. A ware forming machine according to any of Claims 27 to 33, characterised in that
the drying apparatus (10) is mounted on a movable carrier located above said part
(272) of the endless path and selectively lowerable to engage with respective moulds
on the path.
35. A ware forming, machine according to Claim 34, characterised in that the carrier comprises
a rotatable carousel.
36. A method of drying ware (60) in a mould (30,130), the method comprising substantially
closing the mould (30,130), producing below ambient pressure in the closed mould (30,130),
applying heat, characterised in that the ware (60) is located between the heat applying
means (58,158) and the mould (30,130).
37. A method according to Claim 36, characterised in that a flow of gas is provided through
the mould (30,130).
38. A method according to any of Claims 36 to 37, characterised in that the below ambient
pressure is produced during only a part of the drying method.
39. A method according to Claim 38, characterised in that the below ambient pressure is
ceased when the percentage of water in the ware (60) has been reduced to a predetermined
percentage.
40. A method according to Claim 39, characterised in that the predetermined percentage
is in the range 2-6%.
1. Vorrichtung (10) zum Trocknen von Ware, mit einer die Ware (60) tragenden Form (30,
130), wobei die Form (30, 130) eine Kammer (C) für die Ware (60) bildet, mit selektiv
betreibbaren Mitteln (52, 152) zum festen Verschließen der Kammer (C), mit Mitteln
(64, 164) zum Erzeugen eines unterhalb des Umgebungsdruckes liegenden Unterdrucks
in der Kammer (C) und mit Mitteln (58, 158) zur Anwendung von Wärme in ihr, dadurch
gekennzeichnet, daß die Vorrichtung (10, 200) so ausgebildet ist, daß die Ware zwischen
den Wärmeanwendungsmitteln (58, 158) und der Form (30, 130) anordenbar ist.
2. Vorrichtung zum Trocknen von Ware nach Anspruch 1, dadurch gekennzeichnet, daß die
Vorrichtung (10) Mittel (32, 63B, 132) zum Durchführen eines Gasstroms durch die Kammer
(C) enthält.
3. Vorrichtung zum Trocknen von Ware nach Anspruch 2, dadurch gekennzeichnet, daß der
Gasstrom aus Luft besteht.
4. Vorrichtung zum Trocknen von Ware nach einem der vorstehenden Ansprüche, dadurch gekennzeichnet,
daß die Verschlußmittel eine Abdeckung (64, 164) enthalten, die mit einem oberen Teil
der Kammer (C) in Eingriff bringbar ist.
5. Vorrichtung zum Trocknen von Ware nach Anspruch 4, dadurch gekennzeichnet, daß die
Abdeckung (64, 164) und/oder Kammer (C) relativ zueinander in einer im wesentlichen
vertikalen Richtung zwischen einer abgesenkten, mit der Kammer (C) in Eingriff stehenden
Position und einer angehobenen, außer Eingriff stehenden Position der Abdeckung (64,
164) bewegbar sind.
6. Vorrichtung zum Trocknen von Ware nach Anspruch 2 oder 3, oder Anspruch 4 oder 5,
wenn abhängig von Anspruch 2 oder 3, dadurch gekennzeichnet, daß eine oder mehr Öffnungen
(32, 63B, 132) in der Vorrichtung vorgesehen sind, durch die der Gasstrom in die Kammer
(C) eintreten kann.
7. Vorrichtung zum Trocknen von Ware nach Anspruch 6, wenn abhängig von Anspruch 4 oder
5, dadurch gekennzeichnet, daß die oder jede Öffnung (63B) in der Abdeckung (52) vorgesehen
ist.
8. Vorrichtung zum Trocknen von Ware nach einem der vorstehenden Ansprüche, dadurch gekennzeichnet,
daß die Vorrichtung (10) Mittel (34) zum dichten Verschließen eines Loches (32, 132)
in einem unteren Teil der Kammer (C) enthält.
9. Vorrichtung zum Trocknen von Ware nach Anspruch 8, dadurch gekennzeichnet, daß die
das untere Loch verschließenden Mittel (34) aufgrund von in der Kammer (C) erzeugtem,
unterhalb des Umgebungsdrucks liegenden Unterdruck betätigbar sind.
10. Vorrichtung zum Trocknen von Ware nach Anspruch 8 oder 9, dadurch gekennzeichnet,
daß die das untere Loch verschließenden Mittel ein Verschlußglied (34) enthalten,
das zwischen einer das Loch verschließenden Position und einer vom Loch freien Position
bewegbar ist.
11. Vorrichtung zum Trocknen von Ware nach einem der vorstehenden Ansprüche, dadurch gekennzeichnet,
daß die Wärmeanwendungsmittel (58) so ausgebildet sind, daß sie bei geschlossener
Kammer innerhalb einer hohlen Ware (60) anordenbar ist.
12. Vorrichtung zum Trocknen von Ware nach einem der Ansprüche 1 bis 10, dadurch gekennzeichnet,
daß die Wärmeanwendungsmittel (158) innerhalb der Kammer einer flachen Ware im wesentlichen
gegenüberliegend angeordnet werden können.
13. Vorrichtung zum Trocknen von Ware nach einem der vorstehenden Ansprüche, dadurch gekennzeichnet,
daß die Wärmeanwendungsmittel (58, 158) ein elektrisches Heizelement enthalten.
14. Vorrichtung zum Trocknen von Ware nach Anspruch 13, dadurch gekennzeichnet, daß das
Heizelement (58, 158) steuerbar ist.
15. Vorrichtung zum Trocknen von Ware nach Anspruch 14, dadurch gekennzeichnet, daß das
Heizelement (158) eine Mehrzahl von Heizzonen enthält.
16. Vorrichtung zum Trocknen von Ware nach Anspruch 15, dadurch gekennzeichnet, daß die
Heizzonen gesondert steuerbar sind.
17. Vorrichtung zum Trocknen von Ware nach einem der Ansprüche 13 bis 16, dadurch gekennzeichnet,
daß das Heizelement (158) eine Infrarotstrahlungsquelle ist.
18. Vorrichtung zum Trocknen von Ware nach Anspruch 4 oder einem der Ansprüche 5 bis 17,
wenn abhängig von Anspruch 4, dadurch gekennzeichnet, daß die Wärmeanwendungsmittel
(58, 158) an der Abdeckung (52, 152) befestigt sind.
19. Vorrichtung zum Trocknen von Ware nach Anspruch 6 oder einem der Ansprüche 7 bis 18,
wenn abhängig von Anspruch 6, dadurch gekennzeichnet, daß eine oder mehrere der Öffnungen
(63B), die Gas in die Kammer (C) eintreten lassen, den Wärmeanwendungsmitteln (58)
benachbart angeordnet sind, so daß das in die Kammer (C) eintretende Gas erwärmt wird.
20. Vorrichtung zum Trocknen von Ware nach einem der vorstehenden Ansprüche, dadurch gekennzeichnet,
daß die Mittel zum Erzeugen des Unterdrucks eine mit dem Inneren der Kammer (C) in
Verbindung stehende Vakuumpumpe enthalten.
21. Vorrichtung zum Trocknen von Ware nach Anspruch 20, wenn abhängig mindestens von Anspruch
4, dadurch gekennzeichnet, daß die Vakuumpumpe durch die Abdeckung (52, 152) hindurch
mit dem Inneren der Kammer (C) verbunden ist.
22. Vorrichtung zum Trocknen von Ware nach Anspruch 20 oder 21, wenn abhängig mindestens
von Anspruch 2, dadurch gekennzeichnet, daß die Verbindung (64, 164) mit der Vakuumpumpe
einen Auslaß aus dem Inneren der Kammer (C) bildet, durch den hindurch das Gas strömen
kann.
23. Vorrichtung zum Trocknen von Ware nach Anspruch 22, dadurch gekennzeichnet, daß die
Mittel zum Erzeugen des Unterdrucks den Gasstrom durch die Kammer (C) im wesentlichen
verursachen.
24. Vorrichtung zum Trocknen von Ware nach Anspruch 2 oder einem der Ansprüche 3 bis 23,
wenn abhängig von Anspruch 2, dadurch gekennzeichnet, daß die den Gasstrom durch die
Kammer ermöglichenden Mittel durch Poren in der Struktur der Form (30, 130) gebildet
werden.
25. Vorrichtung zum Trocknen von Ware nach Anspruch 24, dadurch gekennzeichnet, daß eine
Beschichtung auf die Form (30, 130) aufgebracht ist, um die Porosität auf einen geeigneten
Wert zu reduzieren.
26. Automatische Warenformmaschine, dadurch gekennzeichnet, daß die Maschine eine Trocknungsvorrichtung
(10) nach einem der vorstehenden Ansprüche enthält.
27. Warenformmaschine nach Anspruch 26, dadurch gekennzeichnet, daß die Maschine eine
Mehrzahl von Formen (130) enthält, die entlang eines endlosen Weges (212) bewegbar
sind.
28. Warenformmaschine nach Anspruch 27, dadurch gekennzeichnet, daß bestimmte der Formen
(130) sich zu jeder Zeit in einem Teil (272) des endlosen Weges (212) befinden und
die Trocknungsvorrichtung in Wirkbeziehung mit den Formen (130) steht, wenn diese
in dem genannten Teil (222) des Weges (212) sind.
29. Warenformmaschine nach Anspruch 28, dadurch gekennzeichnet, daß in dem genannten Teil
(272) des Wegs für jede Form (130) eine Trocknungseinheit vorgesehen ist.
30. Warenformmaschine nach Anspruch 28 oder 29, dadurch gekennzeichnet, daß der genannte
Teil (272) des endlosen Wegs zwischen einer Stelle, wo zur Bildung der Ware Ton in
die Formen (130) eingebracht werden kann, und einer Stelle, wo geformte Ware aus den
Formen (130) entnommen werden kann, angeordnet ist.
31. Warenformmaschine nach einem der Ansprüche 28 bis 30, dadurch gekennzeichnet, daß
der genannte Teil (272) des endlosen Wegs Zonen enthält, so daß in jeder Zone verschiedene
Trocknungsbedingungen auf die Formen (130) angewandt werden können.
32. Warenformmaschine nach einem der Ansprüche 30 oder 31, dadurch gekennzeichnet, daß
die Maschine Mittel zum Einführen von Warmluft auf die Formen (130) anschließend an
das Entfernen der geformten Ware und vor dem Befüllen mit Ton enthält.
33. Warenformmaschine nach Anspruch 32, dadurch gekennzeichnet, daß die Warmlufteinführmittel
mit einer Einrichtung zum Erhitzen von Luft durch Leiten der Luft über die Wärmeanwendungsmittel
(158) der nicht in den Formen (130) angeordneten Trocknungsvorrichtung in Verbindung
stehen.
34. Warenformmaschine nach einem der Ansprüche 27 bis 33, dadurch gekennzeichnet, daß
die Trocknungsvorrichtung (10) auf einem bewegbaren Träger montiert ist, der oberhalb
des genannten Teils (272) des endlosen Wegs angeordnet und wahlweise absenkbar ist,
um mit den jeweiligen Formen auf dem Weg in Eingriff zu gelangen.
35. Warenformmaschine nach Anspruch 34, dadurch gekennzeichnet, daß der Träger ein drehbares
Karussell enthält.
36. Verfahren zum Trocknen von Ware (60) in einer Form (30, 130), wobei das Verfahren
ein festes Verschließen der Form (30, 130), Erzeugen eines unterhalb des Umgebungsdrucks
liegenden Unterdrucks in der geschlossenen Form (30, 130) und Anwendung von Wärme
enthält, dadurch gekennzeichnet, daß die Ware (60) zwischen den Wärmeanwendungsmitteln
(58, 158) und der Form (30, 130) angeordnet ist.
37. Verfahren nach Anspruch 36, dadurch gekennzeichnet, daß ein Gasstrom durch die Form
(30, 130) hindurch vorgesehen ist.
38. Verfahren nach einem der Ansprüche 36 oder 37, dadurch gekennzeichnet, daß der Unterdruck
während nur eines Teils des Trocknungsverfahren erzeugt wird.
39. Verfahren nach Anspruch 38, dadurch gekennzeichnet, daß der Unterdruck beendet wird,
wenn sich der Wassergehalt in der Ware (60) auf einen vorbestimmten Gehalt verringert
hat.
40. Verfahren nach Anspruch 39, dadurch gekennzeichnet, daß der vorbestimmte Gehalt im
Bereich von 2-6% liegt.
1. Appareil (10) de séchage d'articles, comprenant un moule (30, 130) sur lequel des
articles (60) peuvent être portés, le moule (30, 130) définissant une chambre (C)
pour les articles (60), des moyens (52, 152) actionnables sélectivement pour fermer
substantiellement la chambre (C), des moyens (64, 164) pour produire une pression
inférieure à l'ambiante dans la chambre (C), et des moyens (58, 158) pour y appliquer
de la chaleur, caractérisé en ce que l'appareil (10, 200) est agencé en sorte que
les articles peuvent être placés entre les moyens applicateurs de chaleur (58, 158)
et le moule (30, 130).
2. Appareil de séchage d'articles selon la revendication 1, caractérisé en ce que l'appareil
(10) comprend des moyens (32, 63B, 132) pour fournir un écoulement de gaz à travers
la chambre (C).
3. Appareil de séchage d'articles selon la revendication 2, caractérisé en ce que l'écoulement
de gaz est de l'air.
4. Appareil de séchage d'articles selon l'une quelconque des revendications précédentes,
caractérisé en ce que les moyens de fermeture comprennent un couvercle (64, 164) pouvant
se mettre en prise avec une partie supérieure de la chambre (C).
5. Appareil de séchage d'articles selon la revendication 4, caractérisé en ce que le
couvercle (64, 164) et/ou la chambre (C) sont mobiles l'un par rapport à l'autre dans
une direction sensiblement verticale, entre une position abaissée du couvercle (64,
164) en prise avec la chambre et une position soulevée hors de prise.
6. Appareil de séchage d'articles selon les revendications 2 ou 3, ou les revendications
4 ou 5 prises en dépendance des revendications 2 ou 3, caractérisé en ce qu'une ou
plusieurs ouvertures (32, 63B, 132) est/sont prévue(s) dans l'appareil (10), à travers
laquelle/lesquelles l'écoulement de gaz peut entrer dans la chambre (C).
7. Appareil de séchage d'articles selon la revendication 6 prise en dépendance avec les
revendications 4 ou 5, caractérisé en ce que la ou chaque ouverture (63B) est prévue
dans le couvercle (52).
8. Appareil de séchage d'articles selon l'une quelconque des revendications précédentes,
caractérisé en ce que l'appareil (10) comprend des moyens (34) pour fermer hermétiquement
un trou (32, 132) dans une partie inférieure de la chambre (C).
9. Appareil de séchage d'articles selon la revendication 8, caractérisé en ce que les
moyens de fermeture (24) du trou inférieur sont actionnables par suite de ce qu'une
pression inférieure à l'ambiante est produite dans la chambre (C).
10. Appareil de séchage d'articles selon la revendication 8 ou 9, caractérisé en ce que
les moyens de fermeture du trou inférieur comprennent un élément de fermeture (34)
mobile entre une position fermant ledit trou et une position dégagée dudit trou.
11. Appareil de séchage d'articles selon l'une quelconque des revendications précédentes,
caractérisé en ce que les moyens applicateurs de chaleur (58) sont construits en sorte
de pouvoir être placés à l'intérieur d'articles creux (60) lorsque la chambre est
fermée.
12. Appareil de séchage d'articles selon l'une quelconque des revendications 1 à 10, caractérisé
en ce que les moyens applicateurs de chaleur peuvent être placés sensiblement adjacents
à des articles plats à l'intérieur de la chambre.
13. Appareil de séchage d'articles selon l'une quelconque des revendications précédentes,
caractérisé en ce que les moyens applicateurs de chaleur (58, 158) comprennent un
élément chauffant électrique.
14. Appareil de séchage d'articles selon la revendication 13, caractérisé en ce que l'élément
chauffant (58, 158) est contrôlable.
15. Appareil de séchage d'articles selon la revendication 14, caractérisé en ce que l'élément
chauffant (158) comprend une pluralité de zones chauffantes.
16. Appareil de séchage d'articles selon la revendication 15, caractérisé en ce que les
zones chauffantes sont contrôlables séparément.
17. Appareil de séchage d'articles selon l'une quelconque des revendications 13 à 16,
caractérisé en ce que l'élément chauffant (158) consiste en une source de rayonnement
infra-rouge.
18. Appareil de séchage d'articles selon l'une quelconque des revendications 5 à 17, prise
en dépendance avec la revendication 4, caractérisé en ce que les moyens applicateurs
de chaleur (58, 158) sont montés sur le couvercle (52, 152).
19. Appareil de séchage d'articles selon la revendication 6, ou l'une quelconque des revendications
7 à 18 prise en dépendance avec la revendication 6, caractérisé en ce qu'une ou plusieurs
des ouvertures (638) permettant au gaz d'entrer dans la chambre (C) est/sont prévue(s)
adjacente(s) aux moyens applicateurs de chaleur (58) en sorte que le gaz entrant dans
le chambre (C) est chauffé.
20. Appareil de séchage d'articles selon l'une quelconque des revendications précédentes,
caractérisé en ce que les moyens de production d'une pression inférieure à l'ambiante
comprennent une pompe à vide en communication avec l'intérieur de la chambre (C).
21. Appareil de séchage d'articles selon la revendication 20 prise en dépendance avec
au moins la revendication 4, caractérisé en ce que la pompe à vide communique avec
l'intérieur de la chambre (C) à travers le couvercle (52, 152).
22. Appareil de séchage d'articles selon la revendication 20 ou 21 prise en dépendance
avec au moins la revendication 2, caractérise en ce que la communication (64, 164)
avec la pompe à vide fournit une sortie depuis l'intérieur de la chambre (C) à travers
laquelle le gaz peut s'écouler.
23. Appareil de séchage d'articles selon la revendication 22, caractérisé en ce que les
moyens de production d'une pression inférieure à l'ambiante provoquent substantiellement
l'écoulement du gaz à travers la chambre (C).
24. Appareil de séchage d'articles selon la revendication 2, ou l'une quelconque des revendications
3 à 23, prise en dépendance avec la revendication 2, caractérisé en ce que les moyens
permettant au gaz de s'écouler à travers la chambre consistent en des pores prévus
dans la structure du moule (30, 130).
25. Appareil de séchage d'articles selon la revendication 24, caractérisé en ce qu'un
revêtement est appliqué au moule (30, 130) pour réduire la porosité à une valeur convenable.
26. Machine automatique de formage d'articles, caractérisée en ce que la machine comprend
un appareil de séchage (10) selon l'une quelconque des revendications précédentes.
27. Machine de formage d'articles selon la revendication 26, caractérisée en ce que la
machine comprend une pluralité de moules (130) mobiles le long d'une voie sans fin
(212).
28. Machine de formage d'articles selon la revendication 27, caractérisée en ce que certains
des moules (130) sont agencés pour se placer à tout moment dans une partie (272) de
la voie sans fin (212), et l'appareil de séchage est en relation opérationnelle avec
les moules (130) lorsque ces derniers sont dans ladite partie (222) de la voie (121).
29. Machine de formage d'articles selon la revendication 28, caractérisée en ce qu'une
unité de séchage est prévue pour chaque moule (130) dans ladite partie (272) de la
voie.
30. Machine de formage d'articles selon la revendication 28 ou 29, caractérisée en ce
que ladite partie (272) de la voie sans fin est placée entre un endroit où de l'argile
peut être mis en forme dans des moules (130) pour former les articles et un endroit
où les articles formés peuvent être retirés des moules (130).
31. Machine de formage d'articles selon l'une quelconque des revendications 28 à 30, caractérisée
en ce que ladite partie (272) de la voie sans fin comprend des zones telles que des
conditions de séchage différentes peuvent être appliquées aux moules (130) dans chaque
zone.
32. Machine de formage d'articles selon l'une quelconque des revendications 30 ou 31,
caractérisée en ce que la machine comprend des moyens pour introduire de l'air chaud
sur les moules (130) après le retrait des articles formés et avant le remplissage
avec de l'argile.
33. Machine de formage d'articles selon la revendication 32, caractérisée en ce que les
moyens d'introduction d'air chaud sont en communication avec un ensemble pour chauffer
l'air, en faisant passer l'air par-dessus les moyens applicateurs de chaleur (158)
de l'appareil de séchage non situé dans les moules (130).
34. Machine de formage d'articles selon l'une quelconque des revendications 27 à 33, caractérisée
en ce que l'appareil de séchage (10) est monté sur un support mobile placé au-dessus
de ladite partie (272) de la voie sans fin et abaissable de manière sélective pour
se mettre en prise avec des moules respectifs sur la voie.
35. Machine de formage d'articles selon la revendication 34, caractérisée en ce que le
support comprend un carrousel rotatif.
36. Procédé de séchage d'articles (60) dans un moule (30, 130), le procédé comprenant
substantiellement le fait de fermer le moule (30, 130), de produire une pression inférieure
à l'ambiante dans le moule fermé (30, 130), d'appliquer de la chaleur, caractérisé
en ce que les articles (60) sont placés entre les moyens applicateurs de chaleur (58,
158) et le moule (30, 130).
37. Procédé selon la revendication 36. caractérisé en ce qu'un écoulement de gaz est établi
à travers le moule (30, 130).
38. Procédé selon l'une quelconque des revendications 37 à 67, caractérisé en ce que la
pression inférieure à l'ambiante est produite pendant seulement une partie du procédé
de séchage.
39. Procédé selon la revendication 38, caractérisé en ce que la pression inférieure à
l'ambiante est arrêtée lorsque le pourcentage d'eau dans les articles (60) a été réduit
jusqu'à un pourcentage prédéterminé.
40. Procédé selon la revendication 39, caractérisé en ce que le pourcentage prédéterminé
est dans le domaine de 2 à 6%.