BACKGROUND OF THE INVENTION
[0001] It has been found to be very useful to have enzymes in dishwashing detergent compositions
because enzymes are very effective in removing food soils from the surface of glasses,
dishes, pots, pans and eating utensils. The enzymes attack these materials while other
components of the detergent will effect other aspects of the cleaning action. However,
in order for the enzymes to be highly effective, the composition must be chemically
stable, and it must maintain an effective activity at the operating temperature of
the automatic dishwasher. Chemical stability is the property whereby the detergent
composition containing enzymes does not undergo any significant degradation during
storage. This is also known as shelf life. Activity is the property of maintaining
enzyme activity during usage. From the time that a detergent is packaged until it
is used by the customer, it must remain stable. Furthermore, during customer usage
of the dishwashing detergent, it must retain its activity. Unless the enzymes in the
detergent are maintained in a suitable environment, the enzymes will suffer a degradation
during storage which will result in a product that will have a decreased initial activity.
When enzymes are a part of the detergent composition, it has been found that the initial
free water content of the composition should be as low a level as possible, and this
low water content must be maintained during storage, since water will activate the
enzymes. This activation will cause a decrease in the initial activity of the detergent
composition.
[0002] After the detergent container is opened, the detergent will be exposed to the environment
which contains moisture. During each instance that the detergent is exposed to the
environment it could possibly absorb some moisture. This absorption occurs by components
of the detergent composition absorbing moisture, when in contact with the atmosphere.
This effect is increased as the container is emptied, since there will be a greater
volume of air in contact with the detergent, and thus more available moisture to be
absorbed by the detergent composition. This will usually accelerate the decrease in
the activity of the detergent composition. The most efficient way to prevent a significant
decrease in this activity is to start with an initial high activity of enzyme and
to use components in the dishwashing composition which have a low hygroscopicity and
a low alkalinity which will minimize any losses in activity as the detergent is being
stored or used.
[0003] The stability of an enzymatic liquid, nonaqueous detergent can be improved by using
an alkali metal silicate which has an alkali metal oxide: SiO₂ weight ratio greater
than 1:1 and of 1:2 to 1:3.4. In addition, the individual components of the detergent
composition should each have an initial free water content (unbound water at 100°C)
of less than 10 percent by weight, more preferably less than 9 percent by weight,
and most preferably less than 8 percent by weight. During manufacture the detergent
composition will take-up moisture from the atmosphere. As a result, the moisture content
of the detergent composition as it is being packaged will be greater than about 1
percent by weight, preferably less than 4 percent by weight and most preferably less
than 3 percent by weight.
[0004] Nonaqueous liquid dishwasher detergent compositions which contain enzymes can be
made more stable and to have a high activity, if the initial free water content of
the detergent composition is less than 6 percent by weight, more preferably less than
4 percent by weight and most preferably less than 3 percent by weight. A key aspect
is to keep the free water (non-chemically bonded water) in the detergent composition
at a minimum. It is critical that water not be added to the composition. Absorbed
and adsorbed water are two types of free water, and comprise the usual free water
found in a detergent composition. Free water will have the affect of deactivating
the enzymes. Furthermore, the pH of a 1.0 wt% aqueous solution of the liquid detergent
composition must be less than 10.5 more preferably less than 10.2, and most preferably
less than 9.5. This low alkalinity of the dishwashing detergent will also increase
the stability of the detergent composition which contains a mixture of enzymes, thereby
providing a higher initial activity of the mixture of the enzymes and the maintenance
of this initial high activity.
[0005] The free water content of the dishwashing detergent composition can be controlled
to a large extend by using components that have a low initial water content and a
low hygroscopicity. The individual components should have a water content of less
than 10.0 percent by weight, more preferably less than 9.0 percent by weight, and
most preferably less than 8.0 percent by weight. In addition, the organic components
of the dishwashing detergent composition should have low hydroxyl group content to
decrease the hydrogen bonding absorption of water. In place of the liquid carrier
such as ethylene glycols or glycerols, nonaqueous relatively low hydroxyl content
organics such as alcohol ethers and polyalkylene glycols can be used. In place of
polyacid suspending agents normally used in liquid automatic dishwashing detergent
compositions such as polyacrylic acid or salts of polyacrylic acids, there should
be used polyacid/acid anhydride copolymers such as polyacrylic acid/acid anhydride
copolymers. Maleic anhydride is a suitable acid anhydride. The net result is a decreased
hydroxyl group content which translates to a decreased hygroscopicity of the detergent
composition which helps maintain the stability and the activity.
[0006] A major concern in the use of automatic dishwashing compositions is the formulation
of phosphate-free compositions which are more safe to the environment while maintaining
superior cleaning performance and dish care. The present invention teaches the preparation
and use of liquid automatic dishwashing compositions which are phosphate-free and
have superior cleaning performance and dish care.
SUMMARY OF THE INVENTION
[0007] This invention is directed to producing a nonaqueous, phosphate-free, liquid enzyme-containing
automatic dishwashing detergent composition that has an increased chemical stability
and essentially a constant activity at wash operating temperatures of 40°C to 65°C,
wherein the composition also can be used as a laundry pre-soaking agent. This is accomplished
by controlling the alkalinity and the hygroscopicity of the detergent composition
and using a mixture of enzymes. An alkali metal silicate is used in the liquid dishwashing
detergent compositions which will have a free water content of less than about 6 percent
by weight, more preferably less than 4 percent by weight, and most preferably less
than 3 percent by weight thought its usage. The Na₂O:SiO₂ ratio can exceed 1:3.4 but
should not be below 1:2. The preferred builder system of the instant compositions
comprises a mixture of a low molecular weight polyacrylate, sodium citrate and/or
sodium carbonate. Furthermore, each of the organic components should have a low hydroxyl
group content in order to decrease the potential hydrogen bonding absorption of water
in the composition.
[0008] Conventional liquid automatic dishwashing compositions usually contain a low foaming
surface-active agent, solvent which is usually water, a chlorine bleach, alkaline
builder materials, and usually minor ingredients and additives. The incorporation
of chlorine bleach requires special processing and storage precautions to protect
composition components which are subject to deterioration upon direct contact with
the active chlorine. The stability of the chlorine bleach is also critical and raises
additional processing and storage difficulties. In addition, it is known that automatic
dishwasher detergent compositions may tarnish silverware and damage metal trim on
china as a result of the presence of a chlorine-containing bleach therein. Accordingly,
there is a standing desire to formulate detergent compositions for use in automatic
dishwashing operations which are free of active chlorine and which are capable of
providing overall hard surface cleaning and appearance benefits comparable to, or
better than, active chlorine-containing detergent compositions. This reformulation
is particularly delicate in the context of automatic dishwashing operations, since
during those operations, the active chlorine prevents the formation and/or deposition
of troublesome protein and protein-grease complexes on the hard dish surfaces and
no surfactant system currently known is capable of adequately performing that function.
[0009] Various attempts have been made to formulate bleach-free low foaming detergent compositions
for automatic dishwashing machines, containing particular low foaming nonionics, builders,
filler materials and enzymes. US Patent 3,472,783 to Smille recognized that degradation
of the enzyme can occur when an enzyme is added to a highly alkaline automatic dishwashing
detergent.
[0010] French Patent No. 2,102,851 to Colgate-Palmolive, pertains to rinsing and washing
compositions for use in automatic dishwashers. The compositions disclosed have a pH
of about 6 to 7 and contain an amylolytic and, if desired, a proteolytic enzyme, which
have been prepared in a special manner from animal pancreas and which exhibit a desirable
activity at a pH in the range of 6 to 7. German Patent No. 2,038,103 to Henkel & Co.
relates to aqueous liquid or pasty cleaning compositions containing phosphate salts,
enzymes and an enzyme stabilizing compound. US Patent No. 3,799,879 to Francke et
al, teaches a detergent composition for cleaning dishes, with a pH of from 7 to 9
containing an amylolytic enzyme, and in addition, optionally a proteolytic enzyme.
[0011] US Patent 4,101,457 to Place et al teaches the use of a proteolytic enzyme having
a maximum activity at a pH of 12 in an automatic dishwashing detergent.
[0012] US Patent 4,162,987 to Maguire et al teaches a granular or liquid automatic dishwashing
detergent which uses a proteolytic enzyme having a maximum activity at a pH of 12
as well as an amylolytic enzyme having a maximum activity at a pH of 8.
[0013] US Patent No 3,827,938 to Aunstrup et al, discloses specific proteolytic enzymes
which exhibit high enzymatic activities in highly alkaline systems. Similar disclosures
are found in British Patent Specification No. 1,361,386, to Novo Terapeutisk Laboratorium
A/S. British Patent Specification No. 1,296,839, to Novo Terapeutisk Laboratorium
A/S, discloses specific amylolytic enzymes which exhibit a high degree of enzymatic
activity in alkaline systems.
[0014] Thus, while the prior art clearly recognizes the disadvantages of using aggressive
chlorine bleaches in automatic dishwashing operations and also suggests bleach-free
compositions made by leaving out the bleach component, said art disclosures are silent
about how to formulate an effective bleach-free liquid automatic dishwashing compositions
capable of providing superior performance at low alkalinity levels during conventional
use.
[0015] US Patent Nos. 3,821,118 and 3,840,480; 4,568,476, 4,501,681 and 4,692,260 teach
the use of enzymes in automatic dishwashing detergents, as well as Belgian Patent
895,459; French Patents 2,544,393 and 1,600,256; European Patents 256,679; 266,904;
271,155; 139,329; and 135,226; and Great Britain Patent 2,186,884.
[0016] The aforementioned prior art fails to provide a nonaqueous liquid automatic dishwashing
detergent which is phosphate-free and contains a mixture of enzymes for the simultaneous
degradation of both proteins and starches, wherein the combination of enzymes have
a maximum activity at a pH of less than 9.5 as measured by Anson method and the liquid
automatic dishwashing detergent has optimized cleaning performance in a temperature
range of 40°C to 65°C.
[0017] It is an object of this invention to incorporate an enzyme mixture in a phosphate-free,
nonaqueous, dishwasher detergent composition for use in automatic dishwashing operations
capable of providing at least equal or better performance at operating temperatures
of 40°C to 65°C.
DETAILED DESCRIPTION
[0018] The present invention relates to a nonaqueous liquid automatic dishwashing detergent
compositions which comprise a nonionic surfactant, a nonaqueous liquid carrier, sodium
silicate, a phosphate-free builder system, a stabilizing system, and a mixture of
an amylase enzyme and a protease enzyme, wherein said dishwashing composition comprises
in percent by weight :

said liquid carrier being selected from higher glycols, polyglycols, polyoxides and
glycol ethers, and the nonaqueous liquid automatic dishwashing detergent composition
having a pH of less than 11, preferably 9.5 in the washing liquor at a concentration
of 10 grams per liter of water and the nonaqueous liquid dishwashing detergent composition
exhibits maximum cleaning efficiency for both proteins and starches at a wash temperature
of 40°C to 65°C.
[0019] The liquid nonionic surfactants that can be used in the present nonaqueous liquid
automatic dishwasher detergent compositions are well known. A wide variety of the
these surfactants can be used.
[0020] The nonionic synthetic organic detergents are generally described as ethoxylated
propoxylated fatty alcohols which are low-foaming surfactants and are possibly capped,
characterized by the presence of an organic hydrophobic group and an organic hydrophilic
group and are typically produced by the condensation of an organic aliphatic or alkyl
aromatic hydrophobic compound with ethylene oxide and/or propylene oxide (hydrophilic
in nature). Practically any hydrophobic compound having a carboxy, hydroxy, amido
or amino group with a free hydrogen attached to the nitrogen can be condensed with
ethylene oxide or with the polyhydration product thereof, polyethylene glycol, to
form a nonionic detergent. The length of the hydrophilic or polyoxy ethylene chain
can be readily adjusted to achieve the desired balance between the hydrophobic and
hydrophilic groups. Typical suitable nonionic surfactants are those disclosed in US
Patent Nos. 4,316,812 and 3,630,929.
[0021] Preferably, the nonionic detergents that are used are the low-foaming polyalkoxylated
lipophiles wherein the desired hydrophile-lipophile balance is obtained from addition
of a hydrophilic poly-lower alkoxy group to a lipophilic moiety. A preferred class
of the nonionic detergent employed is the poly-lower alkoxylated higher alkanol wherein
the alkanol is of 9 to 18 carbon atoms and wherein the number of moles of lower alkylene
oxide (of 2 or 3 carbon atoms) is from 3 to 15. Of such materials it is preferred
to employ those wherein the higher alkanol is a high fatty alcohol of 9 to 11 or 12
to 15 carbon atoms and which contain from 5 to 8 or 5 to 9 lower alkoxy groups per
mole. Preferably, the lower alkoxy is ethoxy but in some instances, it may be desirably
mixed with propoxy, the latter, if present, usually being major (more than 50%) portion.
Exemplary of such compounds are those wherein the alkanol is of 12 to 15 carbon atoms
and which contain 7 ethylene oxide groups per mole.
[0022] Useful nonionics are represented by the low foam Plurafac series from BASF Chemical
Company which are the reaction product of a higher linear alcohol and a mixture of
ethylene and propylene oxides, containing a mixed chain of ethylene oxide and propylene
oxide, terminated by a hydroxyl group. Examples include Product A(a C₁₃-C₁₅ fatty
alcohol condensed with 6 moles ethylene oxide and 3 moles propylene oxide). Product
B (a C₁₃-C₁₅ fatty alcohol condensed with 7 mole propylene oxide and 4 mole ethylene
oxide), and Product C (a C₁₃-C₁₅ fatty alcohol condensed with 5 moles propylene oxide
and 10 moles ethylene oxide). Particularly good surfactants are Plurafac LF132 and
LF231 which are capped nonionic surfactants.
[0023] Another liquid nonionic surfactant that can be used is sold under the tradename Lutensol
SC 9713.
[0024] Synperonic nonionic surfactant from ICI such as synperonic LF/D25 are especially
preferred nonionic surfactants that can be used in the nonaqueous liquid automatic
dishwasher detergent compositions of the instant invention.
[0025] Other useful surfactants are Neodol 25-7 and Neodol 23-6.5, which products are made
by Shell Chemical Company, Inc. The former is a condensation product of a mixture
of higher fatty alcohols averaging 12 to 13 carbon atoms and the number of ethylene
oxide groups present averages 6.5. The higher alcohols are primary alkanols. Other
examples of such detergents include Tergitol 15-S-7 and Tergitol 15-S-9 (registered
trademarks), both of which are linear secondary alcohol ethoxylates made by Union
Carbide Corp. The former is mixed ethoxylation product of 11 to 15 carbon atoms linear
secondary alkanol with seven moles of ethylene oxide and the latter is a similar product
but with nine moles of ethylene oxide being reacted.
[0026] Also useful in the present compositions as a component of the nonionic detergent
are higher molecular weight nonionics, such as Neodol 45-11, which are similar ethylene
oxide condensation products of higher fatty alcohols, with the higher fatty alcohol
being of 14 to 15 carbon atoms and the number of ethylene oxide groups per mole being
11. Such products are also made by Shell Chemical Company.
[0027] In the preferred poly-lower alkoxylated higher alkanols, to obtain the best balance
of hydrophilic and lipophilic moieties the number of lower alkoxies will usually be
from 40% to 100% of the number of carbon atoms in the higher alcohol, preferably 40
to 60% thereof and the nonionic detergent will preferably contain at least 50% of
such preferred poly-lower alkoxy higher alkanol.
[0028] The alkylpolysaccharides surfactants which are also useful alone or in conjunction
with the aforementioned surfactants and have a hydrophobic group containing from 8
to 20 carbon atoms, preferably from 10 to 16 carbon atoms, most preferably from 12
to 14 carbon atoms, and polysaccharide hydrophilic group containing from 1.5 to 10,
preferably from 1.5 to 4, and most preferably from 1.6 to 2.7 saccharide units (e.g.,
galactoside, glucoside, fructoside, glucosyl, fructosyl, and/or galactosyl units).
Mixtures of saccharide moieties may be used in the alkylpolysaccharide surfactants.
The number x indicates the number of saccharide units in a particular alkylpolysaccharide
surfactant. For a particular alkylpolysaccharide molecule x can only assume integral
values. In any physical sample can be characterized by the average value of x and
this average value can assume non-integral values. In this specification the values
of x are to be understood to be average values. The hydrophobic group (R) can be attached
at the 2-, 3-, or 4- positions rather than at the l-position, (thus giving e.g. a
glucosyl or galactosyl as opposed to a glucoside or galactoside). However, attachment
through the 1-position, i.e., glucosides, galactosides, fructosides, etc., is preferred.
In the preferred product the additional saccharide units are predominately attached
to the previous saccharide unit's 2-position. Attachment through the 3-, 4-, and 6-positions
can also occur. Optionally and less desirably there can be a polyalkoxide chain joining
the hydrophobic moiety (R) and the polysaccharide chain. the preferred alkoxide moiety
is ethoxide.
[0029] Typical hydrophobic groups include alkyl groups, either saturated or unsaturated,
branched or unbranched containing from 8 to 20, preferably from 10 to 16 carbon atoms.
Preferably, the alkyl group is a straight chain saturated alkyl group. The alkyl group
can contain up to 3 hydroxy groups and/or the polyalkoxide chain can contain up to
about 30, preferably less than 10, most preferably 0, alkoxide moieties.
[0030] Suitable alkyl polysaccharides are decyl, dodecyl, tetradecyl, pentadecyl, hexadecyl,
and octadecyl, di-, tri-, tetra-, penta-, and hexaglucosides, galactosides, lactosides,
fructosides, fructosyls, lactosyls, glucosyls and/or galactosyls and mixtures thereof.
[0031] The alkyl monosaccharides are relatively less soluble in water than the higher alkylpolysaccharides.
When used in admixture with alkylpolysaccharides, the alkylmonosaccharides are solubilized
to some extent. The use of alkylmonosaccharides in admixture with alkylpolysaccharides
is a preferred mode of carrying out the invention. Suitable mixtures include coconut
alkyl, di-, tri-, tetra-, and pentaglucosides and tallow alkyl tetra-, penta-, and
hexaglucosides.
[0032] The preferred alkylpolysaccharides are alkylpolyglucosides having the formula:
R₂O(C
nH
2nO)r(Z)
x
wherein Z is derived from glucose, R is a hydrophobic group selected from the group
consisting of alkyl, alkylphenyl, hydroxyalkylphenyl, and mixtures thereof in which
said alkyl groups contain from 10 to 18, preferably from 12 to 14 carbon atoms; n
is 2 or 3 preferably 2, r is from 0 to about 10, preferable 0; and x is from 1.5 to
about 8, preferably from 1.5 to 4, most preferably from 1.6 to 2.7. To prepare these
compounds a long chain alcohol (R₂OH) can be reacted with glucose, in the presence
of an acid catalyst to form the desired glucoside. Alternatively the alkylpolyglucosides
can be prepared by a two step procedure in which a short chain alcohol (R₁OH) an be
reacted with glucose, in the presence of an acid catalyst to form the desired glucoside.
Alternatively the alkylpolyglucosides can be prepared by a two step procedure in which
a short chain alcohol (C₁₋₆) is reacted with glucose or a polyglucoside (x=2 to 4)
to yield a short chain alkyl glucoside (x=1 to 4) which can in turn be reacted with
a longer chain alcohol (R₂OH) to displace the short chain alcohol and obtain the desired
alkylpolyglucoside. If this two step procedure is used, the short chain alkylglucoside
content of the final alkylpolyglucoside material should be less than 50%, preferably
less than 10%, more preferably less than 5%, most preferably 0% of the alkylpolyglucoside.
[0033] The amount of unreacted alcohol (the free fatty alcohol content) in the desired alkylpolysaccharide
surfactant is preferably less than 2%, more preferably less than 0.5% by weight of
the total of the alkylpolysaccharide. For some uses it is desirable to have the alkylmonosaccharide
content less than 10%.
[0034] The used herein, "alkylpolysaccharide surfactant" is intended to represent both the
preferred glucose and galactose derived surfactants and the less preferred alkylpolysaccharide
surfactants. Throughout this specification, "alkylpolyglucoside" is used to include
alkyl- polyglycosides because the stereo chemistry of the saccharide moiety is changed
during the preparation reaction.
[0035] An especially preferred APG glycoside surfactant is APG 625 glycoside manufactured
by the Henkel Corporation of Ambler, PA. APG 625 is a nonionic alkylpolyglycoside
characterized by the formula:
C
nH
2n+1O(C₆H₁₀O₅)
xH
wherein n=10 (2%); n=12 (65%); n=14 (21-28%); n=16 (4-8%) and n=18 (0.5%) and x (degree
of polymerization) = 1.6. APG 625 has: a pH of 6-8 (10% of APG 625 in distilled water)
; a specific gravity at 25°C of 1.1 grams/ml; a density at 25°C of 9.1 kgs/gallons;
a calculated HLB of 12.1 and a Brookfield viscosity at 35°C, 21 spindle, 5-10 RPM
of 3,000 to 7,000 cps. Mixtures of two or more of the liquid nonionic surfactants
can be used and in some cases advantages can be obtained by the use of such mixtures.
[0036] The liquid nonaqueous nonionic surfactant has dispersed therein a builder system
which comprises a mixture of phosphate-free particles which is a builder salt and
a low molecular weight polyacrylate. A preferred solid builder salt is an alkali metal
carbonate such as sodium carbonate or sodium citrate or a mixture of sodium carbonate
and sodium citrate. When a mixture of sodium carbonate and sodium citrate is used,
a weight ratio of sodium carbonate to sodium citrate is 9:1 to 1:9, more preferably
3:1 to 1:3.
[0037] Other builder salts which can be mixed with the sodium carbonate and/or sodium citrate
are gluconates, phosphonates, and nitriloacetic acid salts. In conjunction with the
builder salts are optionally used low molecular weight polyacrylates having a molecular
weight of 1,000 to 100,000, more preferably 2,000 to 80,000. Preferred low molecular
weight polyacrylate are Sokalan
tm CP45 and Sokalan
tmCP5 manufactured by BASF and having a molecular weight of 70,000. Another preferred
low molecular weight polyacrylate is Acrysol
tmLMW45ND manufactured by Rohm and Haas and having a molecular weight of 4,500.
[0038] Sokalan
tmCP45 is a copolymer of a polyacid and an acid anhydride. Such a material should have
a water absorption at 38°C and 78 percent relative humidity of less than 40 percent
and preferably less than 30 percent. The builder is commercially available under the
tradename of Sokalan
tmCP45. This is a partially neutralized copolymer of methacrylic acid and maleic acid
anhydride sodium salt. Sokalan
tmCP5 is the totally neutralized copolymer of methacrylic acid and maleic acid anhydride.
Sokolan
tmCP45 is classified as a suspending and anti-deposition agent. This suspending agent
has a low hygroscopicity as a result of a decreased hydroxyl group content. An objective
is to use suspending and anti-redeposition agents that have a low hygroscopicity.
Copolymerized polyacids have this property, and particularly when partially neutralized.
Acusol
tm640ND provided by Rohm & Haas is another useful suspending and anti-redepositing agent.
Another builder is Sokalan
tm9786X which is a copolymer of maleic acid and acrylic acid with a molecular weight
of 70,000.
[0039] The alkali metal silicates are useful builder salts which also function to make the
composition anti-corrosive to eating utensils and to automatic dishwashing machine
parts. Sodium silicates of Na₂O/SiO₂ ratios of from 1.6/1 to 1:3.4 especially 1/1
to 1/2.8 are preferred. Potassium silicates of the same ratios can also be used. The
preferred alkali metal silicates are sodium disilicate (hydrated), sodium disilicate
(anhydrous), sodium metasilicate and mixture thereof, wherein the preferred silicate
is hydrated disilicate.
[0040] Another class of builders useful herein are the water insoluble aluminosilicates,
both of the crystalline and amorphous type. Various crystalline zeolites (i.e. alumino-silicates)
are described in British Patent No. 1,504,168, U.S. Patent No. 4,409,136 and Canadian
Patent Nos. 1,072,835 and 1,087,477. An example of amorphous zeolites useful herein
can be found in Belgium Patent No. 835,351. The zeolites generally have the formula
(M₂O)
x(Al₂O₃)
y(SiO₂)
x wH₂O
wherein x is 1, y is from 0.8 to 1.2 and preferably 1, z is from 1.5 to 3.5 or higher
and preferably 2 to 3 and w is from 0 to 9, preferably 2.5 to 6 and M is preferably
sodium. A typical zeolite is type A or similar structure, with type 4A particularly
preferred. The preferred aluminosilicates have calcium ion exchange capacities of
200 milliequivalents per gram or greater, e.g. 400 meq/g.
[0041] The alkali metal silicates are useful anti-corrosion agents which function to make
the composition anti-corrosive to eating utensils and to automatic dishwashing machine
parts. Sodium silicates of Na₂O/SiO₂ ratios of from 1:1 to 1:3.4 especially 1:2 to
1:3 are preferred. Potassium silicates of the same ratios can also be used. The preferred
silicates are sodium disilicate (hydrated or anhydrous) and sodium metasilicate.
[0042] The thickening agents that can be used to ensure the physical stability of the suspension
and viscosity enhancement are those that will swell and develop thixotropic properties
in a nonaqueous environment. These include organic polymeric materials and inorganic
and organic modified clays. Essentially, any clay can be used as long as it will swell
in a nonaqueous medium and develop thixotropic properties. A preferred clay is bentonite.
A swelling agent is used with the bentonite clay. The preferred swelling agent is
a combination of propylene carbonate and tripropylene glycol methyl ether. However,
any other substance that will cause bentonite to swell in a nonaqueous environment
and thus develop thixotropic properties can be used.
[0043] Essentially, any compatible anti-foaming agent can be used. Preferred anti-foaming
agents are silicone anti-foaming agents. These are alkylated polysiloxanes and include
polydimethyl siloxanes, polydiethyl siloxanes, polydibutyl siloxanes, phenyl methyl
siloxanes, dimethyl silanated silica, trimethysilanated silica and triethylsilanated
silica. Suitable anti-foaming agents are Silicone L7604 and TP201 from Union Carbide.
Another suitable anti-foaming agent is Silicone DB100 from Dow Corning used at 0.2
to 1.0 weight %, sodium stearate used at a concentration level of 0.5 to 1.0 weight%
and LPKN 158 (phosphoric ester) sold by BASF used at a concentration level of 0 to
1.5 weight percent, more preferably 0.2 to 1.0 weight percent. The perfumes that can
be used include lemon perfume and other natural scents. Essentially, any opacifier
pigment that is compatible with the remaining components of the detergent formulation
can be used. A useful and preferred opacifier is titanium dioxide at a concentration
level of 0 to 1.5 weight percent.
[0044] The nonaqueous liquid carrier materials that can be used for the liquid automatic
dishwashing detergent compositions are contained in the composition at a concentration
level of at least 40 wt. percent to 65 wt. percent, more preferably, at least 45 wt.
percent to 60 wt. percent, are those that have a low hygroscopicity. These include
the higher glycols, polyglycols, polyoxides and glycol ethers. Suitable substances
are propylene glycol, polyethylene glycol, polypropylene glycol, diethylene glycol
monoethyl ether, diethylene glycol monopropyl ether, diethylene glycol monobutyl ether,
tripropylene glycol methyl ether, propylene glycol methyl ether (PM), dipropylene
glycol methyl ether (DPM), propylene glycol methyl ether acetate (PMA), dipropylene
glycol methyl ether acetate (DPMA), ethylene glycol n-butyl ether and ethylene glycol
n-propyl ether. A preferred nonaqueous carrier of the instant invention is polyethylene
glycol 200 (PEG200) or polyethylene glycol 300 (PEG300).
[0045] Other useful solvents are ethylene oxide/propylene oxide, liquid random copolymer
such as Synalox solvent series from Dow Chemical (e.g. Synalox 50-50B). Other suitable
solvents are propylene glycol ethers such as PnB, DPnB and TPnB (propylene glycol
mono n-butyl ether, dipropylene glycol and tripropylene glycol mono n-butyl ethers
sold by Dow Chemical under the tradename Dowanol. Also tripropylene glycol mono methyl
ether "TPM Dowanol" from Dow Chemical is suitable. Another useful series of solvents
are supplied by CGA Biochem, b.v. of Holland such as Plurasolv®ML, Plurasolv®EL(s),
Plurasolv®EL, Plurasolv®IPL and Plurasolv®BL.
[0046] Mixtures of PEG solvent with Synalox or PnB, DPnB, TPnB and TPM solvents are also
useful . Preferred mixtures are PEG 300/Synalox 50-50B and PEG 300/TPnB in weight
ratios of 95:5 to 20:80, more preferably of 90:10 to 50:50. EP/PO capped nonionic
surfactants can be used as a liquid solvent carrier and an example of such a nonionic
surfactant is Plurafac LF/132 sold by BASF.
[0047] The system used in the instant compositions to ensure phase stability (stabilizing
system) comprises a finely divided silica such as Cab-o-Sil M5, Cab-o-Sil EH5, Cab-o-Sil
TS720 or Aerosil 200 which are used at a concentration level of 0 to 4.0 weight percent,
more preferably 0.5 to 3.0 weight%. Also employed as a stabilizing system are mixtures
of finely divided silica such as Cab-o-Sil and nonionic associative thickeners such
as Dapral T210, T212 (Akzo) which are low molecular weight dialkyl polyglycol ethers
with a dumbbell-like structure or Pluracol TH 916 and TH 922 (BASF) associative thickeners
having star-like structure with a hydrophilic core and hydrophobic tail. These thickeners
are used at concentration levels of 0 to 5.0 weight percent together with 0 to 2.0
weight percent of finely divided silica. Another useful stabilizing system are blends
of organoclay gel and hydroxypropyl cellulose polymer (HPC). A suitable organoclay
is Bentone NL27 sold by NL Chemical. A suitable cellulose polymer is Klucel M cellulose
having a molecular weight of 1,000,000 and is sold by Aqualon Company. Bentone gel
contains 9 percent Bentone NL 27 powder (100 percent active), 88 percent TPM solvent
(tripropylene glycol mono methyl ether) and 3 percent propylene carbonate (polar additive).
The organic modified clay thickener gels are used at concentration levels of 0.0 weight
percent to 1.5 weight percent in conjunction with Klucel M at concentration levels
of 0 to 0.6 weight percent, more preferably 0.2 weight percent to 0.4 weight percent.
Another useful thickening agent is a high molecular weight long chain alcohol such
as Unilin
tm 425 sold by Petrolite Corp.
[0048] The detergent composition of the present invention can possibly include a peroxygen
bleaching agent at a concentration level of 1 to 15 wt. percent. The oxygen bleaching
agents that can be used are alkali metal perborate, percarbonate, perphthalic acid,
and potassium monopersulfate. A preferred compound is sodium perborate monohydrate.
The peroxygen bleaching compound is preferably used in admixture with an activator
thereof. Suitable activators are those disclosed in U.S. Patent No. 4,264,466 or in
column 1 of U.S. Patent No. 4,430,244. Polyacrylated compounds are preferred activators.
Suitable preferred activators are tetraacetyl ethylene diamine ("TAED"), pentaacetyl
glucose and ethylidene benzoate acetate.
[0049] The activator which is present at a concentration of 0.5 to 5.0 wt. percent usually
interacts with the peroxygen compound to form a peroxyacid bleaching agent in the
wash water. It is preferred to include a sequestering agent of high complexing power
to inhibit any undesired reaction between such peroxyacid and hydrogen peroxide in
the wash solution in the presence of metal ions. Suitable sequestering agents include
the sodium salts of nitroilotriacetic acid (NA), ethylene diamine tetraacetic acid
(EDTA), diethylene triamine pentaacetic acid (DETPA), diethylene triamine pentamethylene
phosphonic acid (DTPMP) sold under the tradename DEQUEST 2066 and ethylene diamine
tetramethylene phosphoric acid (EDITEMPA).The sequestering agents can be used alone
or in an admixture.
[0050] The detergent formulation also contains a mixture of a proteolytic enzyme and an
amylotytic enzyme and optionally, a lipolytic enzyme that serves to attack and remove
organic residues on glasses, plates, pots, pans and eating utensils. Proteolytic enzymes
attack protein residues, lipolytic enzymes fat residues and amylolytic enzymes starches.
Proteolytic enzymes include the protease enzymes subtilism, bromelin, papain, trypsin
and pepsin. Amylolytic enzymes include amylase enzymes. Lipolytic enzymes include
the lipase enzymes. The preferred amylase enzyme is available under the name Maxamyl,
derived from Bacillus licheniformis and is available from Gist-Brocades of the Netherlands
in the form of a nonaqueous slurry (18 wt. % of enzyme) having an activity of 40,000
TAU/g. One of the preferred protease enzyme is available under the name Maxacal derived
from Bacillus alcalophilus, and is supplied by Gist-Brocades, of the Netherlands in
a nonaqeous slurry activity of 1,000,000 ADU/g. Preferred enzyme activities per wash
are Maxacal-420-840 KDU per wash and Maxamyl-4,000-8,000 TAU per wash. Another preferred
protease enzyme is available under the name Maxapem 15 or Maxapem 42 which is a high
alkaline mutant proteolytic enzyme derived from Bacillus alcalophylus, and is supplied
by Gist-Brocades, of the Netherlands in a nonaqueous slurry (5.55 wt % of enzyme/activity
of about 390,000 ADE/g). Preferred enzyme activities per wash are Maxapem 42-420-840
KDU per wash. Preferred enzyme activities per wash are Maxapem 42-420-840 KDU per
wash and Maxamyl-4,000-8,000 TAU per wash.
[0051] Another preferred protease enzyme is available under the name Maxatase derived from
a novel Bacillus strain designated "PB92" wherein a culture of the Bacillus is deposited
with the Laboratory for Microbiology of the Technical University of Delft and has
the numner OR-60, is supplied by Gist-Brocades, of the Netherlands in a nonaqueous
slurry (22 wt.% of enzyme/activity of about 4000,000 Du/g). Preferred enzyme activities
per wash are Maxatase-100-800 KDU per wash.
[0052] The weight ratio of the slurry of the proteolytic enzyme to the amylolytic in the
nonaqueous liquid automatic dishwasher detergent compositions is 6:1 to 1:1, and more
preferably 5:1 to 1.1:1.
[0053] In a preferred embodiment, the protease enzyme is Maxacal and the amylase enzyme
is Maxamyl amylase enzyme, a weight ratio of said protease enzyme to said amylase
enzyme being 6:1 to 1:1, the detergent dishwashing composition (1% aqueous solution)
having a pH of less than 10.2.
[0054] In an other preferred embodiment, the protease enzyme is Maxapem 15 or Maxapen 42
Protease enzyme and the amylase enzyme is Maxamyl amylase enzyme, a weight ratio of
the protease enzyme to the amylase enzyme being 6:1 to 1:1, the pH of the detergent
dishwashing composition (1% aqueous solution) being less than 10.0.
[0055] In a still other preferred embodiment, the protease enzyme is Maxatase Protease enzyme
and the amylase enzyme is Maxamyl amylase enzyme, a weight ratio of the protease enzyme
to the amylase enzyme being 25:1 to 1:1, the pH of the detergent dishwashing composition
(1% aqueous solution) being less than 11.
[0056] The detergent composition can have a fairly wide ranging composition. The surfactant
can comprise 0 to 15 percent by weight of the composition, more preferably 2 to 15
percent by weight, and most preferably 4 to 12 percent by weight. The anti-foaming
agent will be present in an amount of 0 to 1.5 percent by weight, more preferably
0.1 to 1.2 percent by weight and most preferably 0.3 to 1 percent by weight. The builder
system, which is preferably sodium citrate, and more preferably sodium carbonate or
a mixture of sodium carbonate and sodium citrate in a weight ratio of 9:1 to 1:9,
more preferably 3:1 to 1:3, is present in an amount of 2 to 25 percent by weight,
more preferably 4 to 20 percent by weight and most preferably 5 to 18 percent by weight
in the detergent composition. The builder system also preferably contains the low
molecular weight noncrosslinked polyacrylate type polymer at a concentration level
of 0 to 25 weight percent, more preferably 1.0 to 20 weight percent and most preferably
2 to 15 weight percent.
[0057] The thickener that can be used to provide phase stability to the detergent composition
is preferably a bentonite clay gel which is a mixture of propylene carbonate and tripropylene
glycol monomethyl ether (TPM) and Bentone NL27. It is present in an amount of 0 to
15 percent by weight, more preferably 5 to 12 percent by weight and most preferably
7 to 10 percent by weight. Propylene carbonate in the gel will be present in an amount
of 2 to 4 percent by weight, and the TPM is present at 80 to 90 weight percent. Also
one can employ a bentonite clay gel/hydroxypropyl cellulose polymer.
[0058] The alkali silicate, which is a corrosion inhibitor, wherein sodium disilicate (hydrated)
is preferred, will be present in an amount of 0 to 20 percent by weight, more preferably
3 to 15 percent by weight and most preferably 6 to 12 percent by weight.
[0059] The opacifier pigment will be present in the composition in an amount of 0 to 1.0
percent by weight, more preferably 0.1 to 1.0 percent by weight and most preferably
0.4 percent by weight. The preferred stabilizing system are Cab-o-Sil M5 and Cab-o-Sil
EH5 which are present at a preferred concentration of 0 to 3.0 weight percent, more
preferably 0.1 to 3.0 weight percent, and most preferably 0.3 to 2.5 weight percent.
[0060] The enzymes will be present in the composition in an amount in slurry form (18 wt%
enzyme powder in PEG 400/PEG 4000 liquid carrier) of 0.8 to 16.0 percent by weight,
more preferably 0.9 to 14.0 percent by weight, and most preferably 1.0 to 12.0 percent
by weight. The protease enzyme slurry will be comprised in the automatic dishwashing
composition at 0.5 to 12.0 percent by weight, more preferably at 0.7 to 10.0 weight
percent and most preferably at about 0.8 to 8.0 percent by weight. The amylase enzyme
will be comprised 0.3 to 6.0 percent by weight, more preferably 0.4 percent to 3.0
weight percent and most preferably 0.5 to 2.0 weight percent. The lipase enzyme will
be comprised at 0 to 8.0 percent by weight of the detergent composition. A suitable
lipase is Lipolase 100 SL from Novo Corporation. Another useful lipase enzyme is Amano
PS lipase provided by Amano International Enzyme Co, Inc. The lipase enzymes are especially
beneficial in reducing grease residues and related filming problems on glasses and
dishware.
[0061] Other components such as perfumes and color will be comprised at 0.0 to 1.0 percent
by weight of the detergent composition. The remainder of the detergent composition
will be comprised of the nonaqueous carrier. This will range from 15 to 65 weight
percent, more preferably 25 to 57 weight percent, and most preferably 40 to 55 weight
percent.
[0062] The detergent formulation is produced by combining the liquid components consisting
of the carrier, surfactant and anti-foam agent and then adding the builder salt, suspending
and anti-redeposition agent (copolymerized polyacrylic acid) and alkali metal silicate.
This mixture is then ground in a ball mill to a particle size of less than 10 microns,
and preferably to a size of 4 to 5 microns. The enzyme mixture is then added. The
enzymes preferably will be in a polyethylene glycol slurry. This enzyme mixture is
mixed into the ground slurry. Then the thickener, phase stabilizing system, opacifiers,
brighteners and perfumes are added. After a thorough mixing, the detergent composition
is packaged.
[0063] The concentrated nonaqueous liquid nonionic automatic dishwashing detergent compositions
of the present invention dispenses readily in the water in the dishwashing machine.
The presently used home dishwashing machines have a measured capacity for 40cc to
60cc or 40 grams to 80 grams of detergent. In normal use, for example, for a full
load of dirty dishes 45 grams of powdered detergent are normally used.
[0064] In accordance with the present invention only 20cc to 35cc of the concentrated liquid
nonionic detergent composition is needed. The normal operation of an automatic dishwashing
machine can involve the following steps or cycles: washing, rinse cycles with cold
water and rinse cycles with hot water. The entire wash and rinse cycles require about
80-90 minutes. The temperature of the wash water in European dishwashers is 50°C to
65°C, depending on the chosen washing program, and the temperature of the rinse water
is 65°C, whatever the performed dishwashing program.
[0065] The highly concentrated nonaqueous liquid automatic dishwashing detergent compositions
exhibit excellent cleaning properties for protein residues such as egg and starchy
carbohydrates residues such as oatmeal and minimizes the formation of spots and film
on the dishware and glassware.
[0066] In an embodiment of the invention, the phase stability of the builder salts, the
polyacrylate type polymer and the alkali metal silicate in the composition during
storage and the dispersibility of the composition in water is improved by grinding
and reducing the particle size of the solid ingredients to less than 100 microns,
preferably less than 40 microns and more preferably to less than 10 microns. The solid
builders are generally supplied in particle sizes of about 100, 200 or 400 microns.
The nonionic liquid surfactant phase can be possibly mixed with the solid builders
prior to carrying out the grinding operation.
[0067] In the grinding operation it is preferred that the proportion of solid ingredients
be high enough (e.g. at least 40%, such as 50%) that the solid particles are in contact
with each other and are not substantially shielded from one another by the nonionic
surfactant liquid. After the grinding step any remaining liquid nonionic surfactant
can be added to the ground formulation. Mills which employ grinding balls (ball mills)
or similar mobile grinding elements give very good results. Thus, one may use a laboratory
batch attritor having 8 mm diameter steatite grinding balls. For larger scale work
a continuously operating mill in which there are 1 mm. or 1.5 mm diameter grinding
balls working in a very small gap between a stator and a rotor operating at a relatively
high speed e.g. a CoBall mill or a Netzsch ball mill may be employed. When using such
a mill, it is desirable to pass the blend of nonionic surfactant and solids first
through a mill which does not effect such fine grinding (e.g. to 40 microns) prior
to the step of grinding to an average particle diameter below 10 microns in the continuous
ball mill.
[0068] In a preferred embodiment the detergent builder particles have a particle size distribution
such that no more than 10% by weight of said particles have a particle size of more
than 10 microns.
[0069] It is also contemplated within the scope of this invention to form compositions without
grinding, wherein the particle size has a distribution of 60-120 microns.
DESCRIPTION OF THE PREFERRED EMBODIMENTS
Example 1
[0072] The above described examples of illustrative compositions of the invention were evaluated
for performance according to the following laboratory test methods.
[0073] All cleaning performance were carried out under European washing conditions in automatic
dishwashers with a built-in heater and water softening ion-exchange resin, at a temperature
range of about 50°C to about 65°C with 3 ml of a rinse aid (Galaxy Rinse Aid) used
in the later stages of the cycle (automatically dispersed by a built-in closing device
during the last rinse cycle). Twenty-five grams of the illustrative compositions were
used as a simple dose per wash.
[0074] In the so-called soil-cleaning test four sets of plates were identically soiled with
food (oatmeal soil, hardened egg soil and microwave oven-cooked egg soil). Oatmeal
soil was prepared by boiling 24 grams of Quaker Oats in 400 ml of tap water for ten
minutes and then homogenized with a high shearing device (Ultrawax). 3 grams of this
mixture were spread as thin film onto 7.5 inch china plates. The plates were aged
for 2 hours at 80°C, and then stored overnight at room temperature. Hardened egg soil
was prepared by mixing egg yolk with an equal amount of 2.5N calcium chloride solution.
0.4 grams of this mixture was applied as a thin crosswise film to the usable surface
of 7.5 inch china plates. Microwave egg soil was prepared by mixing hot egg yolk and
cooked margarine with an homogenizer (Ultraturax device). 5 grams of this mixture
were spread as thin film onto 7.5 inch china plates, and the soiled plates were based
afterwards for one minute in a microwave oven. The two type of egg soils were stored
overnight at room temperature. Six plates of oatmeal and three plates of each egg
were used per wash, together with six clean glasses. The twelve soiled plates and
the six glasses were always placed in the same positions in the dishwasher at each
run. In each test four different compositions were assessed according to a Latin Square
procedure using a series of four dishwashers. Cleaning performance results for each
composition are average of the four runs conducted in the four dishwashers.
[0075] All washed plates were scored each run by determining the percent area cleaned (percentage
of soil removal) with the aid of a reference scale of gradually cleaned plates. Average
percentages of soil removal for each type of soil after four runs were converted in
a 0 to 10 scale, 0 being for no soil removal and 10 for perfect cleaning. Glasses
were rated in a viewing box for global aspect and filming and spotting performance,
also according to a scale ranging from 0 (bad performance) to 10 (perfectly clean
glasses) with the aid of reference glasses.
[0076] In the multisoil cleaning test different dishware/soil combinations were used. The
dishwasher load included each run six plates of oatmeal, three plates of hardened
egg, three plates of microwave-egg, one dish of white sauce, one dish of rice, four
glasses soiled with tomato juice four glasses soiled with tomato juice, four glasses
soiled with cocoa and four soiled with milk. Pieces of cutlery (forks, knives and
spoons, six each) were also included and soiled with porridge soil, rice and rice
with cheese soils.
[0077] Same Latin Square procedure was used as for soil cleaning test. Percentages of soil
removal on all the dishware and glasses were converted in 0 to 10 scale, 0 being for
no soil removal and 10 for perfect cleaning. Glasses were also scored for filming,
spotting and redeposition of soils, according to a 0 (bad performance) to 4 (very
good performance) scale with the aid of reference glasses. A different scale was used
to distinguish the data from soil removal performance. Results tabulated were average
of four runs.
[0078] In the greasy residue build-up test, the dishwasher load included six clean plates
in the lower basket, six clean glasses in the upper basket and sixteen plastic tiles
in the cutlery basket. The soil load was consisting of 50 g of a greasy soil mixture
prepared by mixing mustard (42 weight %) white vinegar (33 wt. %), corn oil (15 wt.
%) and lard (10 wt. %) altogether.
[0079] Up to twelve cumulated runs were conducted for each tested composition using a series
of four dishwashers in which four different compositions were assessed at the same
time. The test method consisted of a combination of three Latin Squares procedures,
so that each composition was used twelve times, with three rotations of the four detergent
compositions in the four dishwashers. 50 grams of greasy soil mixture were poured
each run in the wash bath together with twenty-five grams of the detergent composition
used as a single dose per wash.
[0080] After each run, the upper basket containing the six glasses, the cutlery basket with
the plastic tiles as well as the dishwasher filter elements were moved from one dishwasher
to the following one, before conducting the next run. Such a procedure was used to
assess the performance of compositions on glasses and on plastic dishware surfaces
under conditions of repeated washer in the presence of said greasy soil mixture.
[0081] After each series of four repeated runs, glasses were scored in a viewing box for
global aspect, and filming and spotting performance according to the same 0 (bad performance)
to 10 (perfectly clean glasses) scale as for the so-called soil cleaning test with
the aid of reference glasses. Also plastic tiles were weighted after a series of four
runs. A greasy build-up index was determined for each tested composition according
to the equation [(P2-P1)/P1] X 10,000 with P1 being the weight of the sixteen clean
plastic tiles and P2 the final weight of the sixteen tiles after four runs.
[0082] The same procedure was repeated three times using the same set of glasses and same
set of plastic tiles so as to calculate average performance results for each composition
after series of respectively four, eight and twelve sums. The dishwashers filter parts
were also inspected after four, eight and twelve runs to evidence greasy deposit build-up
differences between compositions.
[0083] The physical stability of typical compositions was assessed by measuring the phase
separation between the liquid phase and the solid dispersed phase that occurred on
opening respectively at room temperature, 4°C and 35°C. The degree of phase separation
at the different temperatures was expressed as height percentage of the total product
as measured in appropriate tubes containing about 100 grams of composition, after
a given period of time.
Example 2
[0084] The concentrated nonaqueous liquid nonionic surfactant detergent compositions were
formulated from the following ingredients in the amounts specified.

[0085] Laboratory performance of the compositions of the example were carried out under
European cleaning conditions in a Bauknecht machine which has a built-in heater and
water softening ion-exchange resin at a temperature range of about 50°C to about 65°C
with 3 ml of a rinse aid (Galaxy Rinse Aid) used in the later stages of the cycle
(automatically dispensed during the rinse cycle). Egg soil was prepared by mixing
egg yolk with an equal amount of 2.5 N calcium chloride solution. 0.4 grams of this
mixture was applied as thin cross-wise film to the usable surface of 7.5 inch china
plates. The plates were aged in 50% relative humidity overnight. Oatmeal soil was
prepared by boiling 24 grams of Quaker Oats in 400 ml of tap water for ten minutes.
3 grams of this mixture was spread as thin film onto a 7.5 inch china plate. The plates
were aged for 2 hours at 80°C. They were then stored overnight at room temperature.
Six plates of each egg and oatmeal were used per wash. The plates were placed in the
same positions in the dishwasher. Twenty five grams of the detergent was used as a
single dose per wash. All plates were scored by measuring the percent area cleaned.
The multi-soil cleaning test results are reported below. The results tabulated were
average of at least 4 runs.

[0086] The above described examples of illustrative compositions of the invention were evaluated
for performance according to the following laboratory test methods.
[0087] All cleaning performance were carried out under European washing conditions in automatic
dishwashers with a built-in heater and water softening ion-exchange resin, at a temperature
range of about 50°C to about 65°C with 3 ml of a rinse aid (Galaxy Rinse Aid) used
in the later stages of the cycle (automatically dispersed by a built-in closing device
during the last rinse cycle). Twenty-five grams of the illustrative compositions were
used as a simple dose per wash.
[0088] In the so-called soil-cleaning test four sets of plates were identically soiled with
food (oatmeal soil, hardened egg soil and microwave oven-cooked egg soil). Oatmeal
soil was prepared by boiling 24 grams of Quaker Oats in 400 ml of tap water for ten
minutes and then homogenized with a high shearing device (Ultrawax). 3 grams of this
mixture were spread as thin film onto 7.5 inch china plates. The plates were aged
for 2 hours at 80°C, and then stored overnight at room temperature. Hardened egg soil
was prepared by mixing egg yolk with an equal amount of 2.5N calcium chloride solution.
0.4 grams of this mixture was applied as a thin crosswise film to the usable surface
of 7.5 inch china plates. Microwave egg soil was prepared by mixing hot egg yolk and
cooked margarine with an homogenizer (Ultraturax device). 5 grams of this mixture
were spread as thin film onto 7.5 inch china plates, and the soiled plates were based
afterwards for one minute in a microwave oven. The two type of egg soils were stored
overnight at room temperature. Six plates of oatmeal and three plates of each egg
were used per wash, together with six clean glasses. The twelve soiled plates and
the six glasses were always placed in the same positions in the dishwasher at each
run. In each test four different compositions were assessed according to a Latin Square
procedure using a series of four dishwashers. Cleaning performance results for each
composition are average of the four runs conducted in the four dishwashers.
[0089] All washed plates were scored each run by determining the percent area cleaned (percentage
of soil removal) with the aid of a reference scale of gradually cleaned plates. Average
percentages of soil removal for each type of soil after four runs were converted in
a 0 to 10 scale, 0 being for no soil removal and 10 for perfect cleaning. Glasses
were rated in a viewing box for global aspect and filming and spotting performance,
also according to a scale ranging from 0 (bad performance) to 10 (perfectly clean
glasses) with the aid of reference glasses.
[0090] In the multisoil cleaning test different dishware/soil combinations were used. The
dishwasher load included each run six plates of oatmeal, three plates of hardened
egg, three plates of microwave-egg, one dish of white sauce, one dish of rice, four
glasses soiled with tomato juice four glasses soiled with tomato juice, four glasses
soiled with cocoa and four soiled with milk. Pieces of cutlery (forks, knives and
spoons, six each) were also included and soiled with porridge soil, rice and rice
with cheese soils.
[0091] Same Latin Square procedure was used as for soil cleaning test. Percentages of soil
removal on all the dishware and glasses were converted in 0 to 10 scale, 0 being for
no soil removal and 10 for perfect cleaning. Glasses were also scored for filming,
spotting and redeposition of soils, according to a 0 (bad performance) to 4 (very
good performance) scale with the aid of reference glasses. A different scale was used
to distinguish the data from soil removal performance. Results tabulated were average
of four runs.
[0092] In the greasy residue build-up test, the dishwasher load included six clean plates
in the lower basket, six clean glasses in the upper basket and sixteen plastic tiles
in the cutlery basket. The soil load was consisting of 50 g of a greasy soil mixture
prepared by mixing mustard (42 weight %) white vinegar (33 wt. %), corn oil (15 wt.
%) and lard (10 wt. %) altogether.
[0093] Up to twelve cumulated runs were conducted for each tested composition using a series
of four dishwashers in which four different compositions were assessed at the same
time. The test method consisted of a combination of three Latin Squares procedures,
so that each composition was used twelve times, with three rotations of the four detergent
compositions in the four dishwashers. 50 grams of greasy soil mixture were poured
each run in the wash bath together with twenty-five grams of the detergent composition
used as a single dose per wash.
[0094] After each run, the upper basket containing the six glasses, the cutlery basket with
the plastic tiles as well as the dishwasher filter elements were moved from one dishwasher
to the following one, before conducting the next run. Such a procedure was used to
assess the performance of compositions on glasses and on plastic dishware surfaces
under conditions of repeated washer in the presence of said greasy soil mixture.
[0095] After each series of four repeated runs, glasses were scored in a viewing box for
global aspect, and filming and spotting performance according to the same 0 (bad performance)
to 10 (perfectly clean glasses) scale as for the so-called soil cleaning test with
the aid of reference glasses. Also plastic tiles were weighted after a series of four
runs. A greasy build-up index was determined for each tested composition according
to the equation [(P2-P1)/P1] X 10,000 with P1 being the weight of the sixteen clean
plastic tiles and P2 the final weight of the sixteen tiles after four runs.
[0096] The same procedure was repeated three times using the same set of glasses and same
set of plastic tiles so as to calculate average performance results for each composition
after series of respectively four, eight and twelve sums. The dishwashers filter parts
were also inspected after four, eight and twelve runs to evidence greasy deposit build-up
differences between compositions.
[0098] The above described examples of illustrative compositions of the invention were evaluated
for performance according to the following laboratory test methods.
[0099] All cleaning performance were carried out under European washing conditions in automatic
dishwashers with a built-in heater and water softening ion-exchange resin, at a temperature
range of about 50°C to about 65°C with 3 ml of a rinse aid (Galaxy Rinse Aid) used
in the later stages of the cycle (automatically dispensed during the last rinse cycle).
Twenty-five grams of the illustrative compositions were used as a single dose per
wash.
[0100] In the so-called soil-cleaning test four sets of plates were identically soiled with
food (oatmeal soil, hardened egg soil and microwave oven-cooked egg soil). Oatmeal
soil was prepared by boiling 24 grams of Quaker Oats in 400 ml of tap water for ten
minutes and then homogenized with a high shearing device (Ultraturax). 3 grams of
this mixture were spread as thin film onto 7.5 inch china plates. The plates were
aged for 2 hours at 80°C, and then stored overnight at room temperature. Hardened
egg soil was prepared by mixing egg yolk with an equal amount of 2.5N calcium chloride
solution. 0.4 grams of this mixture was applied as a thin crosswise film to the usable
surface of 7.5 inch china plates. Microwave egg soil was prepared by mixing hot egg
yolk and cooked margarine with an homogenizer (Ultraturax device). 5 grams of this
mixture were spread as thin film onto 7.5 inch china plates, and the soiled plates
were baked afterwards for one minute in a microwave oven. The two type of egg soils
were stored overnight at room temperature. Six plates of oatmeal and three plates
of each egg were used per wash, together with six clean glasses. The twelve soiled
plates and the six glasses were always placed in the same positions in the dishwasher
at each run. In each test four different compositions were assessed according to a
Latin Square procedure using a series of four dishwashers. Cleaning performance results
for each composition are average of the four runs conducted in the four dishwashers.
[0101] All washed plates were scored each run by determining the percent area cleaned (percentage
of soil removal) with the aid of a reference scale of gradually cleaned plates. Average
percentages of soil removal for each type of soil after four runs were converted in
a 0 to 10 scale, 0 being for no soil removal and 10 for perfect cleaning. Glasses
were rated in a viewing box for global aspect and filming and spotting performance,
also according to a scale ranging from 0 (bad performance) to 10 (perfectly clean
glasses) with the aid of reference glasses.
[0102] In the multisoil cleaning test different dishware/soil combinations were used. The
dishwasher load included each run six plates of oatmeal, three plates of hardened
egg, three plates of microwave-egg, one dish of white sauce, one dish of rice, four
glasses soiled with tomato juice four glasses soiled with tomato juice, four glasses
soiled with cocoa and four soiled with milk. Pieces of cutlery (forks, knives and
spoons, six each) were also included and soiled with oatmeal soil, rice and rice with
cheese soils.
[0103] Same Latin Square procedure was used as for soil cleaning test. Percentages of soil
removal on all the dishware and glasses were converted in 0 to 10 scales, 0 being
for no soil removal and 10 for perfect cleaning. Glasses were also scored for filming,
spotting and redeposition of soils, according to a 0 (bad performance) to 4 (very
good performance) scale with the aid of reference glasses. A different scale was used
to distinguish the data from soil removal performance. Results tabulated were average
of four runs.
[0104] In the greasy residue build-up test, the dishwasher load included six clean plates
in the lower basket, six clean glasses in the upper basket and sixteen plastic tiles
in the cutlery basket. The soil load was consisting of 50 g of a greasy soil mixture
prepared by mixing mustard (42 weight %) white vinegar (33 wt. %), corn oil (15 wt.
%) and lard (10 wt. %) altogether.
[0105] Up to twelve cumulated runs were conducted for each tested composition using a series
of four dishwashers in which four different compositions were assessed at the same
time. The test method consisted of a combination of three Latin Squares procedures,
so that each composition was used twelve times, with three rotations of the four detergent
compositions in the four dishwashers. 50 grams of greasy soil mixture were poured
each run in the wash bath together with twenty-five grams of the detergent composition
used as a single dose per wash.
[0106] After each run, the upper basket containing the six glasses, the cutlery basket with
the plastic tiles as well as the dishwasher filter elements were moved from one dishwasher
to the following one, before conducting the next run. Such a procedure was used to
assess the performance of compositions on glasses and on plastic dishware surfaces
under conditions of repeated washer in the presence of said greasy soil mixture.
[0107] After each series of four repeated runs, glasses were scored in a viewing box for
global aspect, and filming and spotting performance according to the same 0 (bad performance)
to 10 (perfectly clean glasses) scale as for the so-called soil cleaning test with
the aid of reference glasses. Also plastic tiles were weighted after a series of four
runs. A greasy build-up index was determined for each tested composition according
to the equation [(P2-P1)/P1] X 10,000 with P1 being the weight of the sixteen clean
plastic tiles and P2 the final weight of the sixteen tiles after four runs.
[0108] The same procedure was repeated three times using the same set of glasses and same
set of plastic tiles so as to calculate average performance results for each composition
after series of respectively four, eight and twelve sums. The dishwashers filter parts
were also inspected after four, eight and twelve runs to evidence greasy deposit build-up
differences between compositions.
[0109] The physical stability of typical compositions was assessed by measuring the phase
separation between the liquid phase and the solid dispersed phase that occurred on
ageing respectively at room temperature, 4°C and 35°C. The degree of phase separation
at the different temperatures was expressed as height percentage of the total product
as measured in appropriate tubes containing about 100 grams of composition, after
a given period of time.