Test pattern signal generator and inspection method of display device using the same

Abstract

 In a test pattern signal generator, an infrared radiation generating section for generating a test pattern selecting infrared signal in response to a test pattern selecting signal given from a console box and a test pattern signal generating section for receiving the test pattern selecting infrared signal and for outputting a test pattern signal corresponding to the received signal are at least separated individually.
In an inspection method of a display device, the test pattern signal generator is used, and a display device to be inspected and adjusted and a test pattern signal generating section are moved in a state that they are previously connected through a cable, and an infrared radiation generating section is installed at a prescribed position, and when the display device and the test pattern signal generating section to be moved enter a prescribed working area, a test pattern selecting signal is sent from a console box to the infrared radiation generating section.

Description

BACKGROUND OF THE INVENTION

Field of the Invention:

[0001] The present invention relates to a test pattern signal generator for generating test pattern signals to perform inspection and adjustment of a display device in a manufacturing field of display devices using CRT, a liquid crystal or the like, and to an inspection method of the display device using the test pattern signal generator.

Description of the Prior Art:

[0002] FIG. 5 is a constitution diagram showing a working state in inspection and adjustment process of a display device in the prior art. In FIG. 5, numeral 1 designates a display device to be inspected and adjusted, numeral 2 designates a palette holding the display device 1 thereon, numeral 3 designates a conveyer for conveying a plurality of palettes 2 in the arrow direction, each palette 2 holding the display device 1, numeral 4 designates a plurality of workbenches arranged along the conveyer 3, numeral 5 designates a test pattern signal generator held on each workbench 4, numeral 6 designates a cable led from the test pattern signal generator 5, numeral 7 designates a connector being installed at the top end of the cable 6 and connected to the display device 1, and numeral 8 designates a worker disposed to each workbench 4 for performing the inspection and adjustment work.

[0003] Next, the operation will be described.

[0004] When the palettes 2 each holding the display device 1 are conveyed on the conveyer 3, each worker 8 first connects the connector 7 to the display device 1. Next, an operation switch (not shown) of the test pattern signal generator 5 is operated, and a prescribed test pattern signal is selectively generated and then inputted through the cable 6 and the connector 7 to the display device 1.

[0005] The test pattern signal is mainly composed of a synchronous signal and a pattern data signal, and reflects a prescribed test pattern on a screen of the display device 1.

[0006] FIG. 6 shows examples of test patterns, where FIG. 6(a) shows an example reflecting a raster 9 of all white surface on the screen 1a and FIG. 6(b) shows an example reflecting a lattice pattern 10 on the screen 1a. Using such various test patterns, adjustment of various characteristics such as screen size, luminance, screen position and the like is performed.

[0007] Since the inspection and adjustment work of the display device 1 in the prior art is performed as above described, the worker 8 must always connect the connector 7 to the display device 1 before performing the inspection and adjustment work, and must detach the connector 7 after finishing the inspection and adjustment work. Consequently, problems exist in that the work of individual worker 8 becomes troublesome, and the working efficiency is decreased and the fatigue degree is increased.

[0008] Also the test pattern signal generator 5 is constituted by an operation switch section for selecting test patterns and a test pattern signal source circuit section being integrated, and therefore becomes large scale. Since one test pattern signal generator of such large scale is allocated to each worker 8, problems exist in that the test pattern signal generator is inconvenient for its carrying and treatment.

SUMMARY OF THE INVENTION

[0009] In order to solve the above-mentioned problems in the prior art, a first object of the present invention is to provide a test pattern signal generator of small size capable of being treated easily.

[0010] A second object of the present invention is to provide a test pattern signal generator realizing such an inspection and adjustment method that a worker to perform the inspection and adjustment work need not connect or detach the connector directly.

[0011] A third object of the present invention is to provide an inspection method of a display device using a test pattern signal generator obtained by attaining the first and second objects.

[0012] In order to attain the first and second objects, a test pattern signal generator according to the present invention comprises an infrared radiation generating section for generating test pattern selecting infrared signals in response to test pattern selecting signals applied from the outside, and a test pattern signal generating section for receiving the test pattern selecting infrared signal 13 and for outputting a test pattern signal corresponding to the received signal. That is, in such constitution, in the test pattern signal generator, the infrared radiation generating section and the test pattern signal generating section are separated and made small size and light weight respectively, thereby its treatment becomes convenient.

[0013] In order to attain the third object, in an inspection method of a display device using a test pattern signal generator according to the present invention, the display device to be inspected and adjusted and the test pattern signal generating section are moved in a state that they are previously connected through a cable, and the infrared radiation generating section is installed at a prescribed position, and when the display device and the test pattern signal generating section to be moved enter a prescribed working area, the test pattern selecting signal is given to the infrared radiation generating section. That is, according to such method, since the worker to perform the inspection and adjustment work need not connect or detach the cable, the working efficiency is improved.

[0014] The foregoing and other objects and novel features of the present invention will more fully appear from the following detailed description when the same is read in connection with the accompanying drawing. It is to be expressly understood, however, that the drawing is for purpose of illustration only and is not intended as a definition of the limits of the invention.

BRIEF DESCRIPTION OF THE DRAWINGS

[0015] 

FIG. 1 is a constitution diagram of a test pattern signal generator according to an embodiment of the invention;

FIG. 2 is a fragmentary constitution diagram showing an inspection method of a display device using a test pattern signal generator according to an embodiment of the invention;

FIG. 3 is a constitution diagram showing an inspection and adjustment method of a display device using a test pattern signal generator according to an embodiment of the invention;

FIG. 4 is a flow chart showing an inspection method of a display device according to an embodiment of the invention;

FIG. 5 is a constitution diagram showing a state performing an inspection and adjustment work of a display device in the prior art; and

FIG. 6 is a constitution diagram showing examples of test patterns formed by a test pattern signal generator.

DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS

[0016] Preferred embodiments of the present invention will be described in detail referring to the accompanying drawings as follows.

[0017] FIG. 1 is a constitution diagram showing an embodiment of a test pattern signal generator according to the present invention.

[0018] In FIG. 1, numeral 11 designates a console box provided with operation switches 11a, numeral 12 designates an infrared radiation generating section for generating test pattern selecting infrared signals 13 in response to the operation of the operation switch 11a, numeral 14 designates a cable connecting the infrared radiation generating section 12 and the console box 11, and numeral 15 designates a test pattern signal generating section for receiving the test pattern selecting infrared signal 13 and for generating a test pattern signal.

[0019] The infrared radiation generating section 12 comprises an input terminal section 16 to which the cable 14 is connected, a control circuit 17 for generating a control signal in response to the test pattern selecting signal sent from the console box 11, a driving transistor 18 operated by the control signal from the control circuit 17, and an infrared lamp 19 for generating the test pattern selecting infrared signal 13 by driving in the transistor 18.

[0020] The test pattern signal generating section 15 comprises a signal conversion circuit 20 for receiving the test pattern selecting infrared signal 13 and for converting it into a pulse signal, a control circuit 21 constituted by microcomputers for outputting a control signal in response to the pulse signal, a test pattern signal source circuit 22 for generating a prescribed test pattern signal based on the control signal, and an output terminal 23 for outputting the test pattern signal.

[0021] Next, the operation will be described.

[0022] If the operation switch 11a of the console box 11 is operated and a desired test pattern is selected, a test pattern selecting signal is applied through the cable 14 and the input terminal 16 to the control circuit 17 of the infrared radiation generating section 12. The control signal 17 controls the transistor 18 in response to the test pattern selecting signal, thereby a test pattern selecting infrared signal 13 is generated from the infrared lamp 19.

[0023] The test pattern selecting infrared signal is received by the signal conversion circuit 20 of the test pattern signal generating section 15 and converted into a pulse signal and applied to the control circuit 21. The control circuit 21 applies a test pattern signal generating control signal to the test pattern signal source circuit 22. As a result, a prescribed test pattern signal is selected and outputted from the output terminal 23. The test pattern signal is used for the inspection and adjustment of the display device 1 as described later.

[0024] Further, the test pattern selecting signal may be inputted to the input terminal section 16 not only from the console box 11 but also from an automatic adjusting device or the like.

[0025] FIG. 2 and FIG. 3 are a fragmentary constitution diagram and a constitution diagram showing an inspection method of a display device according to the present invention for performing the inspection and adjustment work of the display device using the test pattern signal generator. Further, in FIG. 2 and FIG. 3, parts corresponding to those in FIG. 1 and FIG. 5 are designated by the same reference numerals, and the description shall be omitted.

[0026] In FIG. 2, FIG. 3 and a flow chart of FIG. 4, the display device 1 to be inspected and adjusted and the test pattern signal generating section 15 are held on the palette 2 sent by the conveyer 3. The test pattern signal generating section 15 and the display deice 1 are connected through a cable 24; step ST-1. The cable 24 has one end connected to the output terminal 23, and other end connected to a picture input terminal 1b provided on the display device 1.

[0027] Also the infrared radiation generating section 12 is installed to a prescribed position over the head of each worker 8; step ST-2. The test pattern selecting infrared signal 13 is transmitted towards the test pattern signal generating section 15; step ST-3. Further, the console box 11 is put on each workbench 4.

[0028] Next, the operation will be described.

[0029] The display device 1 and the test pattern signal generating section 15 are previously connected by the cable 24 and held on each palette 2 conveyed by the conveyer 3 (step ST-1). The connection work of the display device 1 and the test pattern signal generating section 15 is performed, for example, by a worker at the top of the inspection and adjustment line. Thus the connection work is performed by the exclusive worker, thereby the working efficiency can be improved in comparison to the case that each worker 8 for the inspection and adjustment work performs the connection work individually.

[0030] The display device 1 and the test pattern signal generating section 15 are connected by the cable 24 and held on the palette 2, and when the palette 2 is sent to the work effective area of the worker 8, the worker 8 operates the operation switch 11a of the console box 11 and selects the test pattern. Thereby the infrared radiation generating section 12 sends the test pattern selecting infrared signal 13 to the test pattern signal generating section 15, and a prescribed test pattern signal is sent through the cable 24 to the display device 1 (step ST-3). The inspection and adjustment work is performed (steps ST-4, ST-5).

[0031] If the inspection and adjustment work is finished, the palette 2 is sent intact to the rear side. The work of detaching the cable 24 from the display device 1 is performed by the exclusive worker at the rear side. Therefore, each worker 8 may perform only the inspection and adjustment work sequentially regarding the display device 1 sent sequentially, and need not connect or detach the cable 24. Consequently, the working efficiency as a whole is improved.

[0032] Also in the test pattern signal generator, since the infrared signal generating section 12 and the test pattern signal generating section 15 are separated and made small size and light weight respectively, it is convenient particularly when the test pattern signal generating section 15 is held on the palette 2 or detached from the palette 2.

[0033] As above described, according to the present invention, since the test pattern signal generator is constituted in separation into the infrared radiation generating section and the test pattern signal generating section, effects are obtained in that respective sections are made small size and light weight and can be easily treated.

[0034] Also according to the present invention, since the infrared radiation generating section is arranged to a prescribed position, and the test pattern signal generating section and the display device are previously connected and sent to a worker, the worker need not connect or detach the cable but may perform the inspection and adjustment work only, thereby effects are obtained in that the working efficiency is improved and fatigue of the worker can be reduced.

Claims

1. A test pattern signal generator for generating test pattern signals to perform inspection and adjustment of a display device, said test pattern signal generator comprising:
   an infrared radiation generating section for generating a test pattern selecting infrared signal in response to a test pattern selecting signal applied from the outside; and
   a test pattern signal generating section for receiving the test pattern selecting infrared signal and for outputting a test pattern signal corresponding to the received signal,
   wherein said infrared radiation generating section and said test pattern signal generating section are at least separated individually.

2. An inspection method of a display device using a test pattern generator for generating test pattern signals to perform inspection and adjustment of the display device,
   wherein said test pattern signal generator is provided with an infrared radiation generating section for generating a test pattern selecting infrared signal in response to a test pattern selecting signal applied from the outside, and a test pattern signal generating section for receiving the test pattern selecting infrared signal and for outputting a test pattern signal corresponding to the received signal, said infrared radiation generating section and said test pattern signal generating section being at least separated individually,
   said inspection method comprising:
   step of moving a display device to be inspected and adjusted and said test pattern signal generating section in a state that they are previously connected through a cable;
   step of installing said infrared radiation generating section to a prescribed position, together with said step of moving; and
   step of generating a test pattern selecting infrared signal from said infrared radiation generating section when said display device and said test pattern signal generating section to be moved enter a prescribed working area.

Drawing