[0001] The invention relates to a device for forming a yarn coil from a yarn thread supplied
from a yarn package, comprising a winding drum floatingly mounted in a support frame
and a rotatable winding member cooperating therewith, the supporting frame and the
drum being provided with magnets which are disposed to lie opposite to one another
in the rest position of the drum.
[0002] Such a device is known (see e.g. US-A-4 848 417) and is used e.g. for measuring weft
yarn lengths which are to be subsequently supplied to the weft inserting device of
a shuttleless loom. In such a case the weft yarn supplied in a continuous or semi-continuous
manner from a stationary yarn package is wound, by the winding member at the upstream
drum end, into a plurality of successive windings onto the drum, while a plurality
of windings corresponding with the desired weft yarn length is released at the downstream
drum end for delivery to the weft inserting device. Tension variations in the supplied
yarn and also variations in the winding speed of the winding member, and particularly
the periodical stopping and releasing of the yarn discharge at the downstream drum
end may cause the winding drum to "swing" from its floating rest position. The mutually
attracting magnets attached to the stationary support frame and carried by the floatingly
supported drum respectively are applied to damp such swinging movements.
[0003] To obtain an optimal damping of undesired swinging movements a plurality of pairs
of cooperating permanent magnets is used in the well-known devices. The magnets are
thereby embedded within a body of plastics material.
[0004] The invention aims at reducing the number of magnet pairs to a minimum, while maintaining
an optimal damping.
[0005] In accordance with the invention this aim is achieved in that at least a number of
magnets are surrounded by an electrically conductive material.
[0006] By having the magnets surrounded by an electrically conductive material the magnetic
flux variation within the surrounding body during the swinging movements of the drum
will produce a counter electromotive force, creating eddy currents within the surrounding
body which currents intensify and attenuate the magnetic flux and thus improve the
damping.
[0007] Tests have shown that in this manner, while maintaining a predetermined damping,
the number of magnets may be reduced to 50-40%.
[0008] Because copper is an excellent electrical conductor, a simple and practical embodiment
is to be seen therein, that the magnets are provided in the supporting frame or drum
body respectively with the intermediary of a ring of copper surrounding each magnet.
[0009] Another practical embodiment is to be seen therein, that the magnets are embedded
in aluminium. This embodiment is advantageous when the supporting frame of drum respectively
are at least partially formed of aluminum, as is well-known per se. In this case use
is simply made of the fact, that aluminum is a good electrical conductor. Care should
be taken, that the magnets get in good conductive contact with the surrounding aluminum.
[0010] In a preferred embodiment a ring of magnetically conductive material is cast into
the support frame and/or the drum body concentrically with respect to the axis of
the device, said ring connecting the back sides of the magnets provided in the supporting
frame and drum body respectively.
[0011] In this case a ring of magnetically conductive material, e.g. iron, is embedded into
a body of electrically conductive material (aluminum). This ring is engaging the back
side (= the side turned away from the magnets in the supporting frame or drum body
respectively) of the magnets, so that a substantial portion of the magnetic flux is
passing through this ring. Variations in this magnetic flux (in case of swinging movements
or vibrations of the drum body) will then result in eddy currents within the electrically
conductive material (aluminum) around the ring, which currents in turn tend to counteract
the magnetic flux variation in case of vibrations and therewith improve the damping.
[0012] Moreover the said ring will increase the attraction between the magnets.
[0013] Embodiments of the invention will be hereinafter further explained with reference
to the drawing.
[0014]
Fig. 1 shows a diagrammatic sectional view of the device according to the invention
in a first embodiment;
figs. 2 shows a diagrammatic sectional view of the device according to the invention
in a second embodiment and
fig. 3 shows a sectional view of a third embodiment of the device according to the
present invention.
[0015] In fig. 1 and 2 the housing or supporting frame of the device is indicating at 1.
The housing has a hub portion 1 a, in which a shaft 2 is rotatably supported by means
of bearings 3, and a disc portion 1 extending from said hub portion 1 a outwardly.
[0016] The shaft 2 is provided, in a well-known manner, with a yarn passage 4, that opens
at the free end of an outwardly projecting winding arm 5.
[0017] As seen in the drawing a winding drum 7 is provided on the right-hand end portion
of the shaft 2 with the intermediary of bearings 6, said drum having a hub portion
7a, a disc portion 7b and a plurality of circumferentially distributed winding rods
forming the winding drum proper.
[0018] The opposite end faces 8 and 9 of the disc portions 1 and 7b of the supporting frame
1 and of the winding drum 7 are conical surfaces and delimit a correspondingly shaped
annular slit 10. In operation the winding arm 5 is rotating within the annular slit
10 and a yarn thread emerging from the free end of the winding arm is wound around
the stationary winding drum 7 while (periodically) a number of yarn windings is drawn
off at the downstream end of the drum.
[0019] One or more permanent magnets 11 and 12 respectively are provided in each of the
opposite end faces 8 and 9. In a predetermined relative angular position of the supporting
frame and the winding drum the magnets 11 and 12 are arranged in pairs of opposite
magnets. The magnetic field between the magnets of each pair tends to hold the supporting
frame and the drum in said predetermined relative angular position and has a damping
effect on each small angular displacement which the floatingly supported winding (on
the end of the shaft 2) tends to perform from this rest position under the influence
of the forces exerted on it during the winding and drawing off procedure.
[0020] Now the invention seeks to increase the damping force or to obtain said damping force
with less magnets.
[0021] For this purpose, in the embodiment of fig. 1, the magnets 11 and 12 respectively
are embedded in the aluminum, of which the supporting frame 1 and the disc portion
7b of the winding drum 7 are formed. Due to aluminum being a good electrical conductor,
a tendency of the winding drum to oscillate about its rest position and the magnetic
flux variations caused thereby will result in eddy currents being produced around
the magnets, which currents intensify and attenuate respectively the magnetic flux
and therewith improve the damping of each pair of cooperating magnets.
[0022] In the embodiment of fig. 2 each magnet 11 and 12 respectively is surrounded by a
ring 13 and 14 respectively of copper, which is a still better electrical conductor
and in which eddy currents will be produced as a response on displacements of the
winding drum from its rest position, said eddy currents having also an increased damping
effect as described with reference to fig. 1. The remainder of the supporting frame
1 and/or the remainder of (the disc portion 7b and the hub portion 7a) of the winding
drum may be formed of e.g. a resinous material.
[0023] Fig. 3 shows a particular embodiment of the device according to the invention. In
this embodiment the "disc portion" 1'b and the "disc portion" 7'b of the supporting
frame 1 and the winding drum 7 respectively are of a heavier structure as compared
with the embodiments of fig. 1 and 2, so as to embed a closed ring 5 and 16 respectively
therein, said ring being concentric with respect to the winding axis. These rings
15 and 16 respectively consists of a magnetically conductive material, such as iron
or steel and connect the rearward end faces of the permanent magnets 11' and 12' respectively
embedded in the supporting frame 1' and the winding drum 7' respectively. In this
embodiment a portion of the magnetic flux is passing through the rings 14 and 15 and
a flux variation - resulting from displacements of the winding drum from its rest
position - will create eddy currents going along an annulus around the circular axis
of the rings through the aluminum surrounding the rings. These eddy currents in turn
result in a strengthening and attenuation respectively of the magnetic flux and thus
in a further improvement of the damping.
1. A device for forming a yarn coil from a yarn thread supplied from a yarn package,
comprising a winding drum floatingly mounted in a support frame and a rotatable winding
member cooperating therewith, the supporting frame and the drum being provided with
magnets which are disposed to lie opposite to one another in the rest position of
the drum, characterized in that at least a number of magnets are surrounded by an
electrically conductive material.
2. A device according to claim 1, characterized in that at least a part of the magnets
is surrounded by a ring of copper.
3. A device according to claim 1, characterized in that at least a part of the magnets
is added in a body of aluminum.
4. A device according to claim 3, characterized in that a ring of magnetically conductive
material is cast into the support frame and/or the drum body concentrically with respect
to the axis of the device, said ring connecting the backsides of the magnets provided
in the supporting frame and drum body respectively.