TECHNICAL FIELD
[0001] The present invention relates to a light irradiation apparatus which uses a cathode
luminescence phenomenon to emit light.
BACKGROUND ART
[0002] In a conventional light irradiation apparatus, as an electron emitter in vacuum,
a filament such as a tungsten wire is simply provided on an insulated base. The filament
is energized to emit thermoelectrons, which are accelerated in an electric field.
The accelerated electrons are controlled by using a grid electrode suspended coilwise
in a space within the light irradiation apparatus so that the electrons impinge upon
a fluorescent layer coated with a powdered fluorescent member to emit light. The electrons
are passed through a transparent light- transmissible plate on which the fluorescent
layer is provided.
PROBLEM TO BE SOLVED BY THE INVENTION
[0003] However, the aforementioned light irradiation apparatus has technical disadvantages
as follows:
(1) When a light irradiation apparatus as a high brightness light source is intended
to be obtained, it is necessary to flow a high density current into an electron emitter.
The service life of the electron emitter is thus extremely shortened.
(2) When an elongated light source or a light source having a large irradiation area
is intended to be configured, a filament as a thermoelectron emitter need be lengthened.
It is very difficult to support the filament, and the filament becomes weakened against
the mechanical vibration. Moreover, an electric resistance of a filament has to be
made higher and uniform in order to efficiently generate the thermoelectrons. This
makes it very difficult to work and form the filament.
(3) In order to make a radiation distribution of electrons constant, it is necessary
to change an installation density of a grid as a control electrode to hold it in a
state suspended in space or to install a separate electrode for controlling the electrons.
This makes the apparatus complicated, and assembling thereof becomes difficult.
(4) When an elongated light source or a light source having a large irradiation area
is intended to be configured, a filament as an electron emitter need be lengthened,
and the filament becomes weakened against the mechanical vibration so that the filament
is broken to disable replacement. The service life of the apparatus is shortened.
(5) An electron emitter causes its installation means to be heated when thermoelectrons
are emitted due to energization, heat generation and the like. Therefore, the installation
means is thermally expanded, and a tearing-off stress is applied to the electron emitter
so that the latter is locally narrowed or tends to be mechanically broken. The locally
narrowed portion is excessive in current density, resulting in an uneven heat generation
and a fusion.
(6) Since a simple plate-like member is used as a means for installing an electron
emitter, even if the electron emitter is energized and heat-generated, it tends to
be cooled by a heat conductor, failing to efficiently emit thermoelectrons.
(7) Since a grid electrode for controlling electrons is mounted to be suspended in
the air, the grid electrode is unstable so that it is not only weak in mechanical
vibration and shock but also difficult to be assembled.
(8) Since a control voltage of electrons and other control conditions are varied according
to an installation place of a grid, the installation step of the rid is difficult
when the light irradiation apparatus is assembled.
(9) An electron current impinging on a fluorescent material is influenced by the shape
of a light irradiation apparatus. It is difficult to irradiate electrons against a
fluorescent layer so as to provide an ideal distribution.
(10) When a fluorescent layer is formed by a means such as coating, a gap is formed
between fluorescent particles which constitute a fluorescent layer. Even if an acceleration
electric field is applied to the fluorescent layer, an energy loss caused by a local
discharge is generated at the gap portion between the fluorescent particles, due to
a low dielectric constant of the gap portion, to degrade an external luminous efficiency
or to damage the fluorescent particles.
(11) When a fluorescent layer is formed, there is a gap between fluorescent particles
which constitute the fluorescent layer. A light emitted within the fluorescent particles
becomes internally reflected at the particle surface so that the light is hard to
move into the gap portion, thus degrading the external luminous efficiency.
(12) A fluorescent material is generally high in refractive index, and light emitted
from the fluorescent material repeats partial total reflection and becomes damped
at an interface between a fluorescent layer or a light transmissible plate and air
to degrade the external luminous efficiency.
(13) Since a heat conductivity of a fluorescent material is generally low, heat generated
when electrons are accelerated by use of an electric field to be impinged is hard
to be transmitted to others. Therefore, a temperature of the fluorescent material
rises during the light irradiation to lower a luminous characteristic and a reliability
of a service life.
[0004] Furthermore, when the whole heat radiation is well conducted, a temperature of a
thermoelectron emitter is lowered, and a thermoelectron emission amount is reduced
to lower a luminous amount.
(14) Light emitted externally through a light transmissible plate is diffused at a
wide angle to lower an intensity of illumination on the irradiation surface.
(15) In order to prevent a degree of vacuum from being lowered as a result of generation
of evaporated gases from other materials immediately after the manufacture of apparatus
or after energization for a desired period of time, a gas capturing agent is provided
interiorly of the apparatus and condensed at other portions which are at a low temperature
immediately after being heated and evaporated by a heater, and at the same time, residual
gases are introduced to enhance a degree of vacuum in the apparatus. However, unrequited
portions are to be heated for a long period of time when the gas capturing agent is
heated, due to a thermal conduction of materials which constitute the apparatus, and
the apparatus is often damaged.
(16) In case of performing a high brightness emission, it is necessary to increased
a density of electrons to be irradiated against a fluorescent layer, giving rise to
a thermal degradation of the fluorescent layer and a damage such as spattering caused
by an electron current.
DISCLOSURE OF THE INVENTION
[0005] It is an object of the present invention to provide a light irradiation apparatus
which is long in service life, well withstands mechanical vibrations, and is operated
in a stable manner even when energization of high current density is applied.
[0006] It is a further object of the present invention to provide a light irradiation apparatus
which can irradiate thermoelectrons against a fluorescent layer in a desired distribution.
[0007] It is another object of the present invention to provide a light irradiation apparatus
which can efficiently take out luminous light from a fluorescent layer.
[0008] For achieving the aforesaid objects, the present invention provides a light irradiation
apparatus comprising an electron emitter heated by energization to emit thermoelectrons,
and a fluorescent member on which said emitted thermoelectrons impinge to emit light,
wherein said electron emitter includes a boron lanthanum compound.
[0009] The present invention further provides a light irradiation apparatus comprising an
electron emitter heated by energization to emit thermoelectrons, and a fluorescent
member on which said emitted thermoelectrons impinge to emit light, wherein said electron
emitter includes at least one out of tantalum compounds of tungsten, tantalum, molybdenum,
tantalum chromates, ruthenium oxide and silicone oxide.
[0010] The present invention further provides a light irradiation apparatus comprising an
electron emitter heated by energization to emit thermoelectrons, and a fluorescent
member on which said emitted thermoelectrons impinge to emit light, wherein said electron
emitter includes a material in which an electric resistance value indicated when energized
is different according to portions of the material.
[0011] The present invention further provides a light irradiation apparatus comprising an
electron emitter heated by energization to emit thermoelectrons, and a fluorescent
member on which said emitted thermoelectrons impinge to emit light, wherein said electron
emitter includes a plurality of electron emitting members, the apparatus comprising
energizing means of the same number as that of said electron emitting members to energize
said electron emitting members, said plurality of electron emitting members being
successively energized by said energizing means to emit thermoelectrons.
[0012] The present invention further provides a light irradiation apparatus comprising an
electron emitter which includes a material having a predetermined coefficient of thermal
expansion and is heated by energization to emit thermoelectrons, and a fluorescent
member on which said emitted thermoelectron impinge to emit light, the apparatus comprising
an installation member which includes a material having a smaller coefficient of thermal
expansion that the predetermined coefficient of the material included in said electron
emitter and installs said electron emitter within said apparatus.
[0013] The present invention further provides a light irradiation apparatus comprising an
electron emitter heated by energization to emit thermoelectrons, a fluorescent member
on which said emitted thermoelectrons impinge to emit light, and a control electrode
applied with a predetermined voltage to control a movement of said emitted thermoelectrons,
the apparatus comprising installation means which has a groove and installs said control
electrode within said apparatus, said electron emitter being accommodated in said
groove.
[0014] The present invention further provides a light irradiation apparatus comprising an
electron emitter heated by energization to emit thermoelectrons, a fluorescent member
on which said emitted thermoelectrons impinge to emit light, and a control electrode
applied with a predetermined voltage to control a movement of said emitted thermoelectrons,
wherein said control electrode has a slit through which said emitted thermoelectrons
pass to converge said thermoelectrons in a direction of said fluorescent material.
[0015] The present invention further provides a light irradiation apparatus comprising an
electron emitter heated by energization to emit thermoelectrons, and a fluorescent
member on which said emitted thermoelectrons impinge to emit light, the apparatus
comprising a magnet which generates a magnetic field, said emitted thermoelectrons
being converged in a direction of said fluorescent material by said magnetic field.
[0016] The present invention further provides a light irradiation apparatus comprising an
electron emitter heated by energization to emit thermoelectrons, and a fluorescent
member on which said emitted thermoelectrons impinge to emit light, the apparatus
comprising a controller secured to said fluorescent member to control a speed at which
said emitted thermoelectrons impinge on said fluorescent member.
[0017] The present invention further provides a light irradiation apparatus comprising an
electron emitter heated by energization to emit light, and a fluorescent member including
a fluorescent material having a predetermined refractive index on which said emitted
thermoelectrons impinge to emit light, wherein said fluorescent member further includes
a material having a refractive index which is smaller than that of said fluorescent
material but larger than 1.
[0018] The present invention further provides a light irradiation apparatus comprising an
electron emitter heated by energization to emit thermoelectrons, and a fluorescent
member having a predetermined first refractive index and including a fluorescent material
having a predetermined second refractive index on which said emitter thermoelectrons
impinge to emit light wherein said fluorescent member further includes a material
having a refractive index which is larger than said first refractive index but smaller
than said second refractive index and is larger than 1.
[0019] The present invention further provides a light irradiation apparatus comprising an
electron emitter heated by energization to emit thermoelectrons, and a fluorescent
member including a fluorescent material having a predetermined first heat conductivity
on which said emitted thermoelectrons impinge to emit light, the apparatus comprising
a first installation member including a material having a predetermined second heat
conductivity and for installing said electron emitter within said apparatus and a
second installation member including a material having a predetermined third heat
conductivity and for installing said fluorescent member within said apparatus, said
second heat conductivity being smaller than said first heat conductivity or said third
heat conductivity.
[0020] The present invention further provides a light irradiation apparatus comprising an
electron emitter heated by energization to emit thermoelectrons, a fluorescent member
on which said emitted thermoelectrons impinge to emit light, and a light transmissible
plate for taking out said emitted light, the apparatus comprising a condenser provided
integral with said light transmissible plate to converge said emitted light in a predetermined
external direction.
[0021] The present invention further provides a gas capturing method for heating a gas capturing
agent to capture gases generated in a light irradiation apparatus comprising an electron
emitter heated by energization to emit thermoelectrons, and a fluorescent member on
which said emitted thermoelectrons impinge to emit light, the method comprising the
steps of arranging said gas capturing agent at a part farthest from said electron
emitter and said fluorescent member interiorly of said light irradiation apparatus,
and irradiating an excimer laser beam against said gas capturing agent from the outside
of said light irradiation apparatus to heat said gas capturing agent.
[0022] The present invention further provides light irradiation apparatus comprising plural
sets each consisting of an electron emitter heated by energization to emit thermoelectrons
and a fluorescent member on which said emitted thermoelectrons impinge to emit light,
the apparatus comprising a light mixer for mixing lights emitted from said sets of
fluorescent members to emit said mixture outside said apparatus.
BRIEF DESCRIPTION OF THE DRAWINGS
[0023]
FIG. 1 shows a principal structure of a first embodiment according to the present
invention;
FIG. 2 shows a partial sectional view for explaining the principal structure of the
first embodiment according to the present invention;
FIG. 3 shows a sectional view of a principal structural portion for explaining the
operation of the first embodiment according to the present invention;
FIG. 4 shows an electron emitter used in a second embodiment according to the present
invention;
FIG. 5 shows one modified example of the electron emitter used in the second embodiment
according to the present invention;
FIG. 6 shows one modified example of the electron emitter used in the second embodiment
according to the present invention;
FIG. 7 shows one modified example of the electron emitter used in the second embodiment
according to the present invention;
FIG. 8 shows one modified example of the electron emitter used in the second embodiment
according to the present invention;
FIG. 9 shows one modified example of the electron emitter used in the second embodiment
according to the present invention;
FIG. 10 shows a principal structure of a third embodiment according to the present
invention;
FIG. 11 shows a partial sectional view for explaining the principal structure of the
third embodiment according to the present invention;
FIG. 12 shows a sectional view of a principal structural portion for explaining the
operation of a fourth embodiment according to the present invention;
FIG. 13 shows a sectional view of a principal structural portion showing one modified
example of the fourth embodiment according to the present invention;
FIG. 14 shows a sectional view of the principal structural portion showing one modified
example of the fourth embodiment according to the present invention;
FIG. 15 shows one example of an electron emitter used in the fourth embodiment according
to the present invention;
FIG. 16 shows an installed state of the electron emitter used in the fourth embodiment
according to the present invention;
FIG. 17 shows a principal structure of a fifth embodiment according to the present
invention;
FIG. 18 shows a partial sectional view for explaining the principal structure of the
fifth embodiment according to the present invention;
FIG. 19 shows a sectional view of a principal structural portion for explaining the
operation of the fifth embodiment according to the present invention;
FIG. 20 shows a view showing a principal structure of a sixth embodiment according
to the present invention;
FIG. 21 shows a partial sectional view for explaining the principal structure of the
sixth embodiment according to the present invention;
FIG. 22 shows a sectional view of a principal structural portion showing an installed
state of a control electrode relating to the sixth embodiment according to the present
invention;
FIG. 23 shows an installed state of one example of a control electrode relating to
the sixth embodiment according to the present invention,
FIG. 24 shows a luminous distribution in the case where the control electrode shown
in FIG. 23 is used;
FIG. 25 shows a luminous distribution in the case where the control electrode relating
to the sixth embodiment according to the present invention is used;
FIG. 26 shows a sectional view of a principal structural portion showing one example
of a control electrode used in the sixth embodiment according to the present invention;
FIG. 27 shows a sectional view of a principal structural portion showing a further
example of a control electrode used in the sixth embodiment according to the present
invention;
FIG. 28 shows a view showing a principal structure of a seventh embodiment according
to the present invention.
FIG. 29 shows a partial sectional view for explaining the principal structure of the
seventh embodiment according to the present invention;
FIG. 30 shows a sectional view of a principal structural portion for explaining the
operation of the seventh embodiment according to the present invention;
FIG. 31 shows the characteristic of control voltage-to-brightness in the seventh embodiment
according to the present invention;
FIG. 32 shows a sectional view of a principal structural portion for explaining the
operation of an eighth embodiment according to the present invention;
FIG. 33 shows a sectional view of the principal structural portion for further explaining
the operation of the eighth embodiment according to the present invention;
FIG. 34 shows in an enlarged scale a positional relationship between an electron emitter
and a slit hole in FIG. 33;
FIG. 35 shows a sectional view of a principal structural portion showing an installed
state of a control electrode relating to the eighth embodiment according to the present
invention;
FIG. 36 shows a view showing one example of a control electrode relating to the eighth
embodiment according to the present invention;
FIG. 37 shows a view showing a principal structure of a ninth embodiment according
to the present invention;
FIG. 38 shows a sectional view of a principal structural portion for explaining the
operation of the ninth embodiment according to the present invention;
FIG. 39 shows a luminous distribution in the case where a control voltage in the ninth
embodiment of the present invention is 0 (zero);
FIG. 40 shows a luminous distribution in the case where a control voltage in the ninth
embodiment according to the present invention is applied;
FIG. 41 shows a sectional view of a principal structural portion for explaining the
operation of a tenth embodiment according to the present invention;
FIG. 42 shows a partial sectional view showing one example of a fluorescent layer
relating to the tenth embodiment according to the present invention;
FIG. 43 shows a sectional view of a principal structural portion for explaining the
operation of an eleventh embodiment according to the present invention;
FIG. 44 shows a sectional view of a principal structural portion for explaining the
operation of a twelfth embodiment according to the present invention;
FIG. 45 shows a view showing a principal structure of a thirteenth embodiment according
to the present invention; and
FIG. 46 shows a sectional view of a principal structural portion for explaining the
operation of the thirteenth embodiment according to the present invention.
BEST MODE FOR CARRYING OUT THE INVENTION
[0024] First, a first embodiment of a light irradiation apparatus according to the present
invention will be described. As shown in FIG. 1 and FIG. 2, an electron emitter 2
for emitting thermoelectrons and an insulated board 3 for installing the emitter 2
are installed on a base 1. The electron emitter 2 is connected to heater electrodes
4 and 41.
[0025] A casing 5 is sealed on the base 1 by fusion using a sealing material 6 as shown
in FIG. 1. The casing 5 is formed with a window 7 for taking out light. A light transmissible
plate 10 is fused and sealed on the window 7 by a material equal to the sealing material
6 as shown in FIG. 2. The light transmissible plate 10 is formed thereon with a transparent
electrode 9, on which is formed a fluorescent layer 8. The fusion between the casing
5 and the base 1 is carried out under vacuum, and the interior of the casing 5 is
held in vacuum so as to have a pressure less than 0.001 Pa even after fusion.
[0026] The casing 5 is formed with a hole 11 as shown in FIG. 1, in which is installed a
high voltage electrode 13 so that a degree of vacuum and an insulating property therein
are maintained by a sealing material 12. The high voltage electrode 13 is electrically
connected to the transparent electrode 9 under vacuum interiorly of the casing 5.
The electron emitter 2 is formed to have a small sectional area so that when the emitter
2 is energized and heat-generated, a temperature easily rises. It is constructed such
that a secondary electron emitting layer 14 is coated on an external surface of the
electron emitter 2 to enable emission of secondary electrons several times of thermoelectrons
emitted by energization and heat generation.
[0027] The operation of the present invention will be roughly described hereinafter.
[0028] A heater source 15 is connected to the heater electrodes 4 and 41 as shown in FIG.
1, and the electron emitter 2 shown in FIG. 2 is energized with a predetermined current
to emit thermoelectrons. Thereby, a large amount of secondary electrons are emitted
from the secondary electron emitting layer 14. Upon arrival at a thermal equilibrium,
a high voltage of 100 V to 20 kV is applied between the heater electrode 4 and the
high voltage electrode 13 using a high voltage source 16 so that the high voltage
13 side is an anode. Thereby, the secondary electrons are accelerated by the electric
field to impinge on the fluorescent layer 8, and a cathode luminescence emission occurs.
This emission is emitted as a light 17 to be taken out.
[0029] The operation related to the present invention will be described in detail with reference
to FIG. 3.
[0030] A large amount of secondary electron beams 18 emitted out of the secondary electron
emitting layer 14 are accelerated in a direction of the fluorescent layer 8 in accordance
with an electric field formed by a high voltage applied between the electron emitter
2 and the transparent electrode 9 and impinge on the fluorescent layer 8.
[0031] The fluorescent layer 8 is formed on the surface thereof with an antistatic electrode
19 formed of a conductive or non-conductive material as shown in FIG. 3 to be even
or uneven in thickness between 0.005 /1.m and 2
/1.m, which is electrically connected to the transparent electrode 9 to prevent a charge
from being stayed on the surface of the fluorescent layer 8. Thereby, it is possible
to reduce a distortion of a spatial electric field caused by the staying of a charge
on the surface of the fluorescent layer 8 and a local unevenness of an intensity of
an electric field. Accordingly, the secondary electron beams 18 can be accelerated
and impinged uniformly in a direction of the fluorescent layer 8, and uniform emission
can be made. Furthermore, it is possible to prevent organic gases or the like which
are present in an internal space formed by the casing 5 and the base 1 from being
baked on the surface of the fluorescent layer 8.
[0032] The casing 5 is formed of a metal which has an excellent thermal conductivity and
a small coefficient of gas transmission, ceramics such as alumina or glass. The sealing
material 6 is formed of a glass having a low melting point or an alloy having a low
melting point, the sealing material 6 being heated and fused at a temperature in the
range of 130 ° C to 900 ° C to effect sealing.
[0033] The electron emitter 2 is formed of merely a boron lanthanum compound which is a
high melting point and high resistance material or a combination of said boron lanthanum
compound and a 6 boron material of lanthanids family rare earth elements or a combination
of said boron lanthanum compound and a heat insulating and heat resistance ceramics.
These materials have their service life ten times or more of metal such as a tungsten
used for an electron emitter of a normal light irradiation apparatus when the same
high current density energization is carried out. Accordingly, even if the light irradiation
apparatus is similarly constructed and used while emitting light with high brightness
of ten times, the light irradiation apparatus according to the present invention has
an extended service life and an improved reliability.
[0034] The electron emitter 2 may be formed of a 6 boron material of lanthanids family rare
earth elements except erbium, thulium and lutetium.
[0035] The electron emitter 2 may be further formed of oxides such as tungsten, tantalum,
molybdenum, chrome, tantalum oxide, ruthenium oxide, a tantalum compound of silicone
oxide, etc. which are high melting point and high resistance materials. Further, graphite
carbon, conductive diamond containing impurities and the like may be used. Carbide
of titanium and silicon carbide, or other conductive ceramics which will be conductive
at room temperature or high temperature may also be used.
[0036] The electron emitter 2 is formed by a thin film manufacturing method such as various
vapor depositions, spattering, printing, etc. or a combination of a thick film printing
and baking. Moreover, a single or a plurality of fine small-diameter wires or foils
may be used.
[0037] The electron emitter 2 may be worked into a desired dimension after being installed
on the insulated board 3 or it may be installed on the insulated board 3 after being
worked. This work can be easily done by cutting working, laser working, chemical or
electrochemical polishing working or a combination of these or photolithography working.
[0038] An energizing current of the electron emitter 2 varies according to materials which
constitute the electron emitter 2. However, energization was conducted in a range
of 10
4 A to 10
9A/cm
2 with respect to a section of the electron emitter 2 in a direction vertical to a
passing direction of a current.
[0039] The greater the current density, the shorter the life of the electron emitter 2.
However, the secondary electron beams 18 to be emitted increase, and accordingly,
the intensity of the light 17 to be taken out also increases.
[0040] When the electron emitter 2 is formed so as to have a thickness of more than 0.1
/1.m but less than 0.1 mm, emission of thermoelectrons suitable for the size of a
light source could be efficiently carried out. More specifically, in the case where
the electron emitter 2 is formed by use of a thin film forming apparatus such as vapor
deposition, spattering, spin coating, CVD, etc., a thickness of the electron emitter
is preferably more than 0.1 /1.m but less than 50 /1.m, and in the case where it is
formed by printing using a conductive paste agent, a thickness of the electron emitter
2 is preferably more than 1 µm but 0.1 mm or less. In the case where a thickness of
the electron emitter is less than 0.01 µm, an unevenness occurs in an electric resistance
of the formed thin film electron emitter 2 due to an unevenness of the surface of
the insulated board 3 on which the electron emitter 2 is installed, and a local fusion
occurs as a result of energization, failing to obtain a stable emission. When the
thickness exceeds 1 mm, it is necessary to excessively increase an energizing current
and excessively narrow the width of the electron emitter 2, making it difficult to
maintain the electron emitter 2 stably and at a high temperature and to perform fine
working in the width direction of the electron emitter 2 with high precision.
[0041] A second embodiment of the light irradiation apparatus according to the present invention
will be described hereinbelow. In the present embodiment, an electron emitter having
a shape differentiated according to parts is provided in order to obtain a desired
thermoelectron generation distribution.
[0042] In the light irradiation apparatus according to the present embodiment, constituent
elements other than the electron emitter are similar to those of the first embodiment
described in connection with FIG. 1, FIG. 2 and FIG. 3. Therefore a description and
an illustration other than the electron emitter and the constituent elements for supporting
the same will be omitted.
[0043] FIG. 4 shows a specific shape of an electron emitter 2a used in the present embodiment
together with constituent elements for supporting the same. However, for better understanding,
the secondary electron emitting layer 14 is omitted in FIG. 4.
[0044] FIG. 5 and FIG. 6 show a partial structural view depicting a modified example of
a portion of an electron emitter relating to the present invention. In these modified
examples, an electric resistance distribution is varied by varying a thickness distribution
of electron emitters 2b and 2c formed of a material having a substantially even electric
resistance. In FIG. 5, an upper surface of the electron emitter 2b is flat as shown,
and in FIG. 6, a lower surface of the electron emitter 2c is flat. Both the constructions
may be combined.
[0045] FIG. 7 shows a further modified example.
[0046] In the present example, electric resistance varying portions 201 each having an electric
resistance varying portion one-sided so as to have a desired distribution are provided
on opposite end portions of an electron emitter 2d. The electric resistance varying
portions 201 need not be provided on the opposite end portions. Furthermore, the portions
201 are not limited to two places but one will suffice if a desired distribution can
be obtained, and alternatively, the portions 201 may be provided on many portions.
[0047] Methods for varying the electric resistance used include an adhesion of specific
material, heating and beam irradiation such as electrons after adhesion, diffusion,
melting and mixing of specific materials, formation of a third component, ion implantation,
etc.
[0048] FIG. 8 shows another modified example.
[0049] In the present example, electron emitters 202, 203 and 204 formed of materials different
in electric resistance are partly combined to provide a one-piece body.
[0050] FIG. 9 shows still another modified example.
[0051] In the present example, two electron emitters 205 and 206 are placed one over the
other to provide a one-piece body so that the whole electric resistance distribution
is set to a predetermined distribution. Electron emitters to be placed one over the
other not necessarily have a different electric resistivity. More than two electron
emitters may be used.
[0052] A third embodiment of the light irradiation apparatus according to the present invention
will be described hereinbelow.
[0053] As shown in FIG. 10 and FIG. 11, an insulated board 3 on which a plurality of electron
emitters 2 are installed is installed on a base 1, and the plurality of electron emitters
2 are electrically connected to a plurality of heater electrodes 4 and 41 installed
corresponding thereto. The plurality of electron emitters 2 are formed to have a small
sectional area of a surface vertical to a length direction so that the electron emitters
are energized and heat-generated to easily increase their temperature. It is constructed
so that a secondary electron emitting layer 14 is coated on an external surface of
each of the electron emitters 2 to enable emission of secondary electrons several
times of thermoelectrons emitted due to energization and heat generation.
[0054] while in the present embodiment, the secondary electron emitting layer 14 is provided
singly continuous to the surfaces of the plurality of electron emitters 2, it is to
be noted that the secondary electron emitting layers 14 may be separately provided
corresponding to the plurality of electron emitters 2, respectively.
[0055] As shown in FIG. 10, a heater source 15 is connected to one set of heater electrodes
4 and 41 arranged in plural by a change-over switch 20. A one electron emitter 2 connected
corresponding thereto is energized to emit thermoelectrons with a predetermined current.
A cathode of a high voltage power source 16 for applying a high voltage after arrival
at thermal equilibrium is commonly connected to the plurality of heater electrodes
4.
[0056] While in the present embodiment, a thin film-like electron emitter 2 has been used,
it is to be noted that a filament composed of a single or plural small diameter wires
may be used as an electron emitter 2.
[0057] Other constituent elements and operation thereof in the present embodiment are similar
to those of the first embodiment explained with reference to FIG. 1, FIG. 2 and FIG.
3, and a description thereof will be omitted.
[0058] A fourth embodiment of the light irradiation apparatus according to the present invention
will be described hereinbelow.
[0059] In the present embodiment, there is provided an insulated board capable of minimizing
a scattering of heat from an electron emitter.
[0060] As shown in FIG. 12, an insulated board 3a has a continuous difference in level in
the form of a convex having an acute angle with an electron emitter 2 being an apex.
This difference in level may be formed by installing the electron emitter 2 on the
insulated board 3a and thereafter working it into a desired dimension, or installing
it after working. This can be easily accomplished by cutting working, laser working,
chemical or electrochemical polishing working or a combination of these or photolithography
working.
[0061] The insulated board 3a is worked into the shape of the present embodiment whereby
even if the electron emitter 2 is heat-generated, less heat transfer toward the insulated
board 3a occurs, a high mechanical strength is obtained, and the electron emitter
2 is stably maintained at a high temperature. Moreover, in the shape of the present
embodiment, a portion in the vicinity of the electron emitter 2 is acute-angled, and
therefore, a concentration of electric field efficiently occurs so that uniform thermoelectrons
and secondary electrons are emitted in a stabler manner, thus obtaining a further
uniform emission.
[0062] Fig. 13 is a sectional view of essential parts showing a modified example of the
present embodiment. As shown, an insulated board 3b has a square section.
[0063] In the present modified example, heat generated by the electron emitter 2 is hard
to transfer as compared with the above-described embodiments, and heat generation,
maintenance of high temperature and emission of secondary electrons can be efficiently
carried out.
[0064] FIG. 14 is a sectional view of essential parts showing another modified example.
[0065] As insulated base 3c is partly constricted as shown so as to effectively maintain
a high temperature of a portion on which an electron emitter 2 is installed. Furthermore,
coating of and holding of a secondary electron emitter 14 are facilitated. In the
present modified example, an effective surface area of the secondary electron emitter
14 is so large that much more secondary electrons can be taken out.
[0066] The operation of the light irradiation apparatus in the present embodiment is similar
to that of the light irradiation apparatus according to the first embodiment described
in connection with FIGS. 1, 2 and 3, and a description thereof is therefore omitted.
[0067] In the above-described embodiments, when the electron emitter 2 is energized and
heated, the insulated board 3 is also heated accordingly to give rise to a thermal
expansion. Thereby, unnecessary stress is sometimes applied to the electron emitter
2. As materials to constitute the insulated board 3, materials which are low in heat
conductivity and have a heat resistance and an electric insulating property, for example,
such as quartz glass, silicon oxide such as crystal and borosilicate glass, and metal
titanate ceramics such as titanium and titanate are used, so that stress can be relieved.
Particularly, quarts glass is the most suitable material for the insulated board 3
because its coefficient of thermal expansion is approximately 10-
7 m/ ° C.
[0068] As shown in FIG. 15, when the electron emitter 2 is worked into a zigzag shape so
as to cross in a plane with respect to the lengthwise of the light irradiation apparatus,
a thermal stress generated between the electron emitter 2 and the insulated board
3 can be further relieved to provide a further stable emission.
[0069] Further, as shown in FIG. 16, the electron emitter 2 is not placed in close contact
with the insulated board 3 but is supported at plural portions at desired intervals
to thereby enable alleviation of influence of the thermal expansion from the insulated
board 3.
[0070] A fifth embodiment of the light irradiation apparatus according to the present invention
will be described hereinafter.
[0071] As shown in FIGS. 17 and 18, a groove 23 is formed in a base plate 1 on which control
electrodes 301 and 302 for controlling electrons. an electron emitter 2 and an insulated
board 3 on which the electron emitter 2 is installed are installed in the groove 23.
Positions of surfaces of the control electrodes 301 and 302 and the apex of a secondary
electron emitting layer 14 installed on the surface of the electron emitter 2 are
changed according to the control conditions of secondary electron beams 18 to be irradiated
on a fluorescent layer 6.
[0072] The control electrodes 301 and 302 are connected to an external control power source
21, as shown in FIG. 17, so that a potential thereof can be varied and disconnected.
[0073] Protective layers 24 and 241 applied with electric insulation as necessary are installed
at a portion in which a casing 5 and the base plate 1 are in contact so as to provide
a vacuum seal and at a portion in which heater electrodes 4, 41 and the control electrodes
301, 302 are in contact with each other. The protective layers 24 and 241 are formed
by partly or totally using a low melting point glass.
[0074] When the secondary electron beams 18 being generated and accelerated are drawn by
use of the control electrodes 301 and 302 to impinge on the fluorescent layer 8 in
a manner similar to that as described in connection with the first embodiment, a cathode
luminescence light generated from the fluorescent layer 8 was widely enhanced in brightness.
[0075] When a width of the groove 23 is made to be larger than an open width 70 of a light
take-out window 7 in the same direction as the width of the groove 23, even if an
installation position of the control electrodes 301 and 302 is slightly deviated,
the brightness of the surface of the fluorescent layer 8 rarely changes, and the intensity
of the external take-out light 17 also rarely changes. With this, there can be obtained
a light irradiation apparatus in which shapes of the control electrodes 301 and 302
are changed whereby a large tolerance of installation of these electrodes is provided
and a high brightness take out light is stable.
[0076] As shown in FIG. 19, when shapes of the control electrodes 301 and 302 are formed
so as to entirely cover the electron emitter 2, straying electrons 22 not impinging
on the fluorescent layer 8 can be apparently reduced to obtain emission which is further
stabilized and has a high brightness.
[0077] When power sources are separately connected to the control electrodes 301 and 302
are signal voltages applied each other are synchronized to control the secondary electron
beams 18, the secondary electron beams 18 can be finely drawn and can be scanned in
a direction indicated at 25. By making use of the aforesaid effect, a plurality of
fluorescent layers 8 are installed and successively irradiated by the control electrodes
301 and 302. Then, a plurality of emissions were obtained.
[0078] A length for forming an electric field under vacuum of the controde electrodes 301
and 302 is longer than that of the electron emitter 2. By doing this, an electric
field to which the secondary electron emitting layer 14 is exposed can be made even,
the secondary electron 18 radially emitted can be uniformly and efficiently drawn
to increase an electron density, and accordingly, emission which is uniform and has
a high brightness can be obtained.
[0079] The control electrodes 301 and 302 have an angled curved surface with the groove
23 as the apex. An angle of the curved surface can be varied to thereby control emission
characteristics such as an emission efficiency and an emission distribution.
[0080] The width of the groove 23 is not stuck to the foregoing but for example, the width
of the groove 23 may be made to be smaller than that of the electron emitter 2 or
the width of the groove 23 may be made to be smaller than a width 70 of the light
take-out window 7, as shown in FIG. 19. In this case, emission which is finer and
has a higher brightness can be obtained.
[0081] Furthermore, the width of the groove 23 is partly changed or the spacing between
the control electrodes 301 and 302 is partly changed whereby an emission density distribution
of the secondary electron beams 18 in a longitudinal direction of the electron emitter
2 can be changed.
[0082] That is, electrons and secondary electrons emitter from the electron emitter 2 and
the secondary electron emitting layer 14 are radially emitted and tend to be generally
uneven by being affected by the shape of the light irradiation apparatus. However,
it is possible to form the groove 23 and the control electrodes 301 and 302 into a
shape so as to correct such an unevenness.
[0083] In any of the aforementioned cased, the control electrodes 301 and 302 can be stably
fixed and installed on the insulated board 31 and therefore can firmly withstand mechanical
vibrations and shocks to not only perform controlling of the aforementioned secondary
electron beams 18 but also perform assembling easily and with high accuracy because
there is no assembling parts such as to be suspended in the air.
[0084] The control electrodes 301 and 302 are formed of metal, for example, such as tantalum,
molybdenum and nickel which have a conductivity. Ceramics such as conductive diamond,
conductive alumina or the like may be used.
[0085] A sixth embodiment of the light irradiation apparatus according to the present invention
will be described hereinbelow.
[0086] In the present embodiment, a magnet is provided around a casing 5 so that electron
currents emitted from an electron emitter 2 are converged by the magnet. In FIGS.
20, 21 and 22, an electromagnet 400 is provided around the casing 5.
[0087] A current is permitted to flow into the electromagnet 400 from a control power source
410, and a magnetic field generated by the electromagnet 400 is used. Similarly to
the case described in connection with the first embodiment, secondary electron beam
18 being generated and accelerated are drawn to impinge on a fluorescent layer 8.
As a result, a brightness of a cathode luminescent light generated from the fluorescent
layer 8 was widely enhanced.
[0088] Further, when a current which flows into the electromagnet 400 is varied, a distribution
of the second electron beams 18 can be easily varied, and quantities of light and
a shape of luminous portion can be varied.'
[0089] Although not shown, even if an installation position of the electromagnet 400 is
mechanical displaced, the quantities of light and the luminous distribution can be
varied. In this case, the electromagnet need not be installed in the casing 5 under
vacuum, and since the distribution of the secondary electron beams 18 can be sufficiently
varied from outside, adjustment of the luminous distribution when the light irradiation
apparatus is assembled is extremely simply accomplished. Accordingly, the light irradiation
apparatus constructed as above can obtain a further stabilized and high brightness
emission.
[0090] Suitable number of windings of a coil of the electromagnet 400 is 20 to 400 times.
When a coil former of a coil and a material for a core are varied and their diameters,
a shape of a coil and distribution of arrangement are varied, desired luminous distribution
and strength can be obtained.
[0091] The electromagnet 400 can be sufficiently controlled without using a core made of
magnetic material. However, when a core formed of a soft magnetic material such as
ferrite or a hard magnetic material is used, a luminous distribution L which is uniform
in brightness and has a good linearity, as shown in FIGS. 23 and 24, can be obtained
as compared with the case where the coil of FIG. 25 is not used.
[0092] Electrons or secondary electrons emitted from the electron emitter 2 or the secondary
electron emitting layer 14 are radially emitted, and generally tend to be uneven by
being affected by the shape of the light irradiation apparatus. In FIG. 26, a permanent
magnet 420 is provided at a position so as to correct and converge an electron radiation
distribution according to an unevenness thereof.
[0093] The permanent magnet 420 can be mechanically moved in directions of 430a and 430b
to obtain a desired luminous distribution. Further, when a shape of the permanent
magnet 420, an intensity of a magnetic field and a material for the magnet are varied,
or sizes thereof, the number of installations, a distribution and angle of arrangement
are varied, a desired luminous distribution and intensity can be obtained.
[0094] It is to be noted that the permanent magnet 420 is formed into a film of a small
size so that the magnet 420 may be installed in the casing.
[0095] For the permanent magnet 420, almost any kind of materials can be used if they are
normal ferromagnetic material.
[0096] In FIG. 27, a plurality of electromagnets 400 are provided. In the present embodiment,
an arrangement of these electromagnets and an energizing current are varied whereby
a luminous distribution and intensity can be varied more freely than the case of the
aforementioned example.
[0097] In FIGS. 22, 26 and 27, the insulated boards 3a, 3b and 3c in the fourth embodiment
described with reference to FIGS. 12, 13 and 14 are used. In the drawings of the sixth
embodiment, constituent elements other than the insulated boards and the magnet and
the operation thereof are similar to those described in connection with the first
embodiment, and descriptions thereof are omitted.
[0098] A seventh embodiment of the light irradiation apparatus according to the present
invention will be described hereinbelow. As shown in FIGS. 29 and 30, in the present
embodiment, a control electrode 19a is provided. This control electrode 19a also serves
as the antistatic electrode 19 shown in FIGS. 2 and 3.
[0099] The casing 5 is formed with a hole 110 in addition to a hole 11 as shown in FIG.
28, within which a signal electrode 200 is installed so as to maintain a degree of
vacuum and electric insulating property interiorly thereof by a sealer 120.
[0100] The control electrode 19a is electrically connected to a signal electrode 200 in
vacuum interiorly of the casing 5. The signal electrode 200 is connected to the control
power source 32.
[0101] In FIG. 30, the secondary electron beams 18 are irradiated on the fluorescent layer
8, as described in the first embodiment.
[0102] As this time, an output of the control power source 32 is changed to make a polarity
of the control electrode 19a cathodic which is the same polarity as that of the electron
emitter 2. When the magnitude of voltage of the control electrode 19a is varied, a
luminous intensity abruptly varies from the fluorescent layer 8 with a specific voltage
as shown in FIG. 31.
[0103] A voltage applied to the control electrode 19a is controlled with a transparent electrode
9 as a reference. This control voltage varies according to a thickness of the fluorescent
layer 8 and a voltage applied to the high voltage electrode 13. However, a luminous
amount can be made to almost zero with a low voltage in the range of 4 to 100V, and
can be abruptly changed more than four figures.
[0104] In a manner as described above, emission can be controlled merely be varying a potential
applied to the control electrode 19a.
[0105] FIG. 30 shows the irradiation state of the secondary electron beams 18 and the luminous
state, in which the high voltage electrode 13, the signal electrode 200 and so on
are omitted.
[0106] For the control electrode 19a, aluminum is mainly used as a material, and the control
electrode 19a is formed by using a film manufacturing method such as normal vapor
deposition, electron beam vapor deposition or spattering.
[0107] Electric connection between the control electrode 19a and the signal electrode 20
is accomplished by a wire bonding procedure.
[0108] In the seventh embodiment, constituent elements other than those described above
and operation thereof are similar to those described in the first embodiment, and
descriptions thereof are omitted.
[0109] An eighth embodiment of the light irradiation apparatus according to the present
invention will be described hereinbelow.
[0110] As shown in FIG. 32, a control electrode 440 formed with a slit hole 450 having an
adequate width is installed between the electron emitter 2 and the antistatic electrode
19.
[0111] Although not shown, the control electrode 440 is connected to be electrically cathode
internally or externally, and variation and disconnection of a potential can be made.
[0112] For the control electrode of the present embodiment, conductive metal, for example,
such as tantalum, molybdenum, nickel, et. are used. Ceramics such as conductive diamond,
conductive aluminum, etc. may also be used.
[0113] In the present embodiment, constituent elements other than the control electrode
and operations thereof are similar to those described in the first embodiment, and
descriptions thereof are omitted.
[0114] In the manner as described in the first embodiment, when the secondary electron beams
18 being generated and accelerated are drawn by use of the control electrode 440 to
impinge on the fluorescent layer 8, a cathode luminescence light generated by the
fluorescent layer is enhanced in brightness more than one figure.
[0115] Furthermore, when a width of the flit hole 450 for drawing the secondary electron
beams 18 formed in the control electrode 440 is made larger than an open width 70
of the light take-out window 7 in the same direction as the first-mentioned width,
even if an installation position of the control electrode 440 is slightly deviated,
the brightness of the surface of the fluorescent layer 8 rarely varies, and accordingly,
the intensity of the light 17 to be taken out rarely varies. From this, it is possible
to obtain a light irradiation apparatus in which a shape of the control electrode
440 is varied whereby an installation tolerance of the control electrode 440 is made
larger with high brightness as well as stabilized light to be taken out.
[0116] As shown in FIG. 33, when the shape of the control electrode 440 is formed to entirely
cover the electron emitter 2, stray electrons 22 not impinging on the fluorescent
layer 8 are apparently reduced to obtain a further stable and high brightness emission.
[0117] As shown in FIG. 34, a width of a luminous portion can be greatly varied merely by
setting a relative setting position G between the slit hole 450 and the electron emitter
2 to a desired value of -2 to +2 mm, and an orderly emission having a suitable shape,
size and uniform brightness.
[0118] In FIG. 35, a length of the slit hole 450 formed in the control electrode 440 is
longer than that of the electron emitter 2. With this arrangement, a group of secondary
electrons radially emitted from the secondary electron emitting layer 14 can be efficiently
drawn to increase an electron density. Accordingly, emission of high brightness can
be obtained.
[0119] A normal line 460 is an imaginary perpendicular line vertically depicted from an
end of the electron emitter 2 to the base 1, showing the positional relation of the
installation of the control electrode 440.
[0120] The control electrode 440 has an angle curved surface with the slit hole 450 located
at the apex. Angle of the curved surface is varied whereby luminous characteristics
such as luminous efficiency, luminous distribution and the like can be controlled.
[0121] The length of the slit hole 450 may be shorter than that of the electron emitter
2, and in FIG. 32, the width thereof may be made smaller than the width 70 of the
light taken-out window 7. In this case, emission having a finer high brightness can
be obtained.
[0122] FIG. 36 shows a modified example of the control electrode 440.
[0123] Electrons or secondary electrons emitted from the electron emitter 2 or the secondary
electron emitting layer 14 are radially emitted, and generally tend to be uneven by
being affected by the shape of the light irradiation apparatus. A slit hole 450a is
formed into a shape so as to correct it according to the unevenness. When the control
electrode 440a formed with the slit hole 450a is used, a further uniform emission
is obtained.
[0124] When a shape of the slit hole formed in the control electrode of the present embodiment
is changed and a plurality thereof are provided, and a diameter and a shape of the
hole and a distribution of arrangement are changed, a desired luminous distribution
and a luminous intensity are obtained.
[0125] A ninth embodiment of the light irradiation apparatus according to the present invention
will be described hereinbelow.
[0126] As shown in FIGS. 37 and 38, a control power source 465 as a DC power source is connected
to the casing 5 so that the casing 5 be electrically cathodic, and variation and disconnection
of a potential thereof can be made.
[0127] In the manner as described in the first embodiment, when the secondary electron beams
18 being generated and accelerated by the secondary electron emitting layer 14 are
drawn by use of the control power source 465 to impinge on the fluorescent layer 8,
stray electrons not to impinge on the fluorescent layer 8 are apparently reduced,
and a cathode luminescence light generated from the fluorescent layer 8 is enhanced
in brightness more than one figure.
[0128] Further, when a voltage of the control power source 465 is varied, a distribution
shape of the secondary electron beams 18 being irradiated can be changed into a desired
shape and can be also drawn. Because of this it is possible to obtain a stable light
irradiation apparatus in which a brightness of the surface of the fluorescent layer
8 can be enhanced and an intensity distribution of the light 17 to be taken out can
be made almost constant.
[0129] As shown in FIG. 39, when an output voltage of the control power source 465 is set
to zero, a luminous distribution is poor and many irregularities in brightness S appear,
since a potential distribution interiorly of the light irradiation apparatus is complicated.
These often move as time passes, and a further unstable emission occurs. However,
when an output voltage of the control power source 465 is applied to be negative,
the irregularities is brightness are reduced and orderly, as shown in FIG. 40. Moreover,
even if electric power applied to the light irradiation apparatus is one and the same,
not only the luminous distribution is orderly and uniform but also the brightness
is enhanced by 20%d or more. In this case, an applied voltage varies according to
the shape of the light irradiation apparatus, but in the present embodiment, the voltage
is set to 50 to 500V whereby control can be made. In this case, the casing 5 is grounded,
and other portions to which voltage is applied are set to be relatively positive.
[0130] Construction and operation of constituent elements other than those described above
in connection with the ninth embodiment are similar to those described in the first
embodiment, and descriptions thereof are omitted.
[0131] A tenth embodiment of the light irradiation apparatus according to the present invention
will be described hereinbelow.
[0132] As shown in Fig. 41, a fluorescent layer 8a is formed by filing a transparent or
translucent filler 480 around a particle-like fluorescent member 470. This filler
480 is formed of a selected material having a larger dielectric constant than that
of the fluorescent member 470.
[0133] An external luminous efficiency of a cathode luminescence emission from the fluorescent
layer 8a is enhanced 1.3 times to twice or more as compared with the case where the
filler 480 is not used.
[0134] When a dielectric constant of the filler 480 is set to be smaller than that of the
fluorescent member 470, the luminous efficiency is instead reduced, and a local discharge
appears between particles of a fluorescent member and at the particle surface.
[0135] Moreover, since particles of the fluorescent member 470 can be firmly bonded, a mechanical
strength is further enhanced, and a fluorescent layer 8a can be obtained which can
withstand mechanical strength and shock and has a reliability.
[0136] Furthermore, since no gap is present, no local discharge occurs and the luminous
efficiency enhances. In addition, a local discharge breakage of the fluorescent layer
8a is not present, and a further reliable and stable emission is obtained.
[0137] A filling rate of the fluorescent member 470 in the fluorescent layer 8a is 50% or
more, preferably, 65% or more but less than 99%, more preferably, 75%or more but less
than 98%. The greater the filling rate, the better the luminous efficiency. The fluorescent
layer 8a formed by use of the filler 480 has its surface which tends to be smooth
to obtain a uniform emission.
[0138] As the fluorescent member 470 which constitutes the fluorescent layer 8a, there is
used a material in which impurities to be a lumnious center or luminous active material
are scattered into a calcogenide compound such as a material of zinc sulfide family.
A fluorescent member for high voltage application such as rate earth elements was
also used.
[0139] Further, equivalent effects are obtained by applying a low voltage using a fluorescent
member for low voltage emission such as a zinc oxide family.
[0140] Materials to form the filler 480 include titanate of rare earth elements; alkoxide
compounds containing stannate, indium or tin, zirconium and aluminum; dielectrics
such as titanic acid zirconate, titanate, barium titanate and metallic salt of niob-
nate; and a metallic alkoxide compound for synthesizing ferroelectric.
[0141] The fluorescent layer 8a together with the filler 480 were formed by mixing, dissolving
or dispersing these materials together with particles of the fluorescent member 470
into a solvent in which a macromolecular compound represented by a cellulose acetate
family and nitrocellulose family and a semiconductive or conductive macromolecular
compound are dissolved, stirring and adjusting the mixture so as to obtain an adequate
viscosity, performing printing and after this drying and backing the same, and scattering
organic substances.
[0142] Alternatively, the fluorescent layer 8a together with the filler 480 may be formed
by applying coating, drying and baking to the filler 480 with the metallic alkoxide
compound or only the metallic alkoxide compound together with the fluorescent member
470.
[0143] Further, the fluorescent layer 8a may be formed by applying electrophoresis, plating
or other electrochemical procedures to the organic compound with the metallic alkoxide
compound or only the metallic alkoxide compound together with the particles of the
fluorescent member 470 in the solvent or aqueous solution.
[0144] It has been found that when a refractive index of the filler 480 is set to be larger
than that of the fluorescent member 470, a luminous efficiency is instead reduced,
and there is an optimum range for the refractive index of the filler.
[0145] For the filler 480, a material is selected which is smaller but larger by 1 in refractive
index than the fluorescent member 470. More specifically, in the case where a fluorescent
material of a zinc sulfide family is used for the fluorescent member 470, an indium
oxide or tin oxide and a molybdic acid silicon compound are preferably used for the
filler 480.
[0146] In this case, the filling rate of the fluorescent member 470 of the fluorescent layer
8a is 60% or more, preferably, 72% or more but less than 99%, more preferably 78%
or more but less than 98%.
[0147] For the filler 480, macromolecular compounds represented by a polyimide family, a
polyetherimide family, and a polyphenylene sulfide family, and semiconductive or conductive
macromolecular compounds are used. Also, an alkoxide compound containing indium or
tin may be used, and a metallic alkoxide compound which becomes transparent or translucent
when baked may be used.
[0148] FIG. 42 shows a modified example of a fluorescent layer portion of the present embodiment.
A filler 480a is formed in a film-like manner around the particles of a fluorescent
member 470 to improve a filling rate of the fluorescent member 470. With this construction,
a luminous efficiency can be further improved.
[0149] In the case where the aforementioned macromolecular compounds are used for the fillers
480 and 480a, the fluorescent layers 8a and 8b are formed by mixing a macromolecular
compound dissolved or dispersed into a solvent or a low molecular compound previous
to macro- molecularization with particles of the fluorescent member 470, stirring
the mixture, adjusting it to have an adequate viscosity, printing and after this,
baking it.
[0150] Also in the case where the aforementioned metallic alkoxide compound is used for
the fillers 480 and 480a, the fluorescent layers 8a and 8b are formed in the procedure
similar to that mentioned above. Further, the fluorescent layers 8a and 8b are formed
by applying electroendosmosis and plating or other electrochemical processes to the
aforementioned macromolecular compound and the metallic alkoxide compound together
with the particles of the fluorescent member 470 in a solvent or aqueous solution.
[0151] When the electron emitter 2 as described in the first embodiment is energized and
heated to start emission from the fluorescent layer 8, the insulated board 3 is also
heated in the center near the electron emitter 2 and the temperature was risen. This
temperature rise increases substantially proportional to a current flowing into the
electron emitter 2 and a high voltage applied between the electron emitter 2 and the
transparent electrode 9. When a thermal conductivity of the fluorescent layer 8 or
the light transmission plate 10 si enhanced, heat generated in the fluorescent layer
8tends to be transmitted to the case 5 as mentioned above so that heat is further
transmitted to a mechanism (not shown) which holds the light irradiation apparatus
of the present invention to radiate heat. As a result, a temperature rise of the fluorescent
layer 8 is decreased, and therefore, a very stable emission without occurrence of
thermal breakage or the like was obtained. Moreover, when a thermal conductivity of
both the fluorescent layer 8 and light transmissible plate 10 is increased, a further
stable emission was obtained. The thermal conductivity of the fluorescent layer 8
was enhanced by applying a thin film forming process or a thick film forming process
such as mixing, dissolving, melting, diffusion or vapor deposition, spattering, CVD,
etc. to materials having a good thermal conductivity in the form of powder, particles,
a thin film piece or a thin film layer in the fluorescent layer 8. This can be also
done by a combination of these shapes, mixing and forming processes.
[0152] As materials to be mixed, materials having a high thermal conductivity (0.02 cal/cm.sec.
or more, preferably, 0.05 cal/cm.sec or more, more preferably 0.1 cal/cm
*sec or more), for example, such as aluminum oxide, graphite carbon, diamond, metal,
indium oxide, tungstan carbide, germanium, silicon, berium oxide, calcium fluoride,
magnesium oxide, titanium oxide, etc. are used. For the light transmissible plate
10, sapphire, magnesium oxide, titanium oxide, or transparent materials such as quartz
glass on which these materials or diamond are formed in the form of a layer are used.
[0153] In the tenth embodiment, constituent elements other than those described above and
operations thereof are similar to those described in the first embodiment, and descriptions
thereof are omitted.
[0154] An eleventh embodiment of the light irradiation apparatus of the present invention
will be described hereinbelow.
[0155] As shown in FIG. 43, a condenser member 490 for condensing light to be taken out
is installed on the light transmissible plate 10. As a fluorescent layer, the fluorescent
layer 8a described in the tenth embodiment was used.
[0156] Light generated from the fluorescent layer 8a passes through the transparent electrode
9 and the light transmissible plate and enters the condenser member 490 installed
on a window portion. The condenser member 490 is in the form of a convex lens as shown,
and light passing therethrough is condensed while being refracted and emitted as the
light 17 to the taken out.
[0157] The thus condensed light 17 to be taken out is neither concentrated in an extremely
narrow range nor scattered. Therefore, when it is used for an optical read device,
in the case where the light irradiation apparatus of the present invention is installed,
a large installation tolerance is taken, and assembling is very easy.
[0158] An illuminance on the surface to be irradiated because of further condensation was
more than about twice when the light irradiation apparatus of the present invention
is installed at a normal distance.
[0159] For the condenser member 490, plastic of an acrylic family was used. However, normal
glass may be used if the condition of the refractive index is fulfilled, or the condenser
member 490 may be formed integral with a light transmissible plate.
[0160] When materials are selected by lowering the refractive index but to be larger than
1 in order of the fluorescent member 470, the filler 480, the transparent electrode
9, the light transmissible plate 10 and the condenser member, a combination in which
the efficiency of the light taken out is best was achieved.
[0161] The light transmissible plate 10 is formed of sapphire, magnesium oxide or transparent
materials such as quartz glass in which these substance are formed on the surface
thereof in a layer fashion on the fluorescent layer 8a side, normal glass and the
like.
[0162] Alternatively, a plurality of glasses such as crown glass or flint glass different
in refractive index may be superposed, or components in glass may be continuously
changed to thereby continuously change the refractive index in glass.
[0163] The aforesaid procedure for continuously changing the refractive index can be applied
to not only the light transmissible plate 10 but also other constituent elements.
[0164] In any of these cases, the refractive index is taken to be large in the direction
close to the fluorescent member 470.
[0165] Although nor shown, when the surface of the light transmissible plate 10 on the air
side is thinly coated with magnesium fluoride, calcium fluoride, an organic silicone
compound, a fluorine family macromolecular compound, etc., the light-takeout efficiency
is further enhanced.
[0166] In the eleventh embodiment, constituent elements other than those described above
and operations thereof are similar to those described in the first and seventh embodiments,
and descriptions therefor are omitted.
[0167] A twelfth embodiment of the light irradiation apparatus according to the present
invention will be described hereinbelow.
[0168] In FIG. 44, as described in the first embodiment, the fusion between the casing 5
and the base 1 is carried out under vacuum, and the interior of the casing 5 is held
in vacuum so as to have a pressure less than 0.001 Pa even after fusion.
[0169] In order to obtain the vacuum in a stable manner, there is provided a gas capturing
layer 500 as shown in FIG 44, so that an irradiation light 510 utilizing an excimer
laser light is condensed and irradiated pulsewise from the outside and heated, is
momentarily evaporated and scattered as vapor 520 in a vacuum space constituted by
the casing 5 and the base 1, and is simultaneously condensed and cooled to thereby
capture gases which remain in the vacuum space.
[0170] At that time, as the irradiation light 20, an Xe-Cl excimer laser light whose pulse
applying time is about 5 x 10-
8 seconds and wavelength is about 309 nm is used, and as the gas capturing layer material,
a film whose main component is titanium is used.
[0171] Since the quarts glass is used as the material for the base 1, the irradiation light
510 merely passes through the base and is not absorbed with said wavelength. Accordingly,
only the gas capturing layer 500 provided on the base 1 absorbs the irradiation light
510 and becomes evaporated. In this case, propagation of heat to the base 1 rarely
occurs, and a temperature rise also rarely occurs.
[0172] Furthermore, since the irradiation light 510 makes use of an excimer laser light,
it can be finely drawn so that fine adjustment of a degree of vacuum can be accurately
made. This can hardly be done by heating made by a conventional heater.
[0173] Moreover, the secondary electron beams 18 are irradiated on the fluorescent layer
8to emit light and a current amount and a luminous brightness or a luminous quantity
of the secondary electron beams 18 are measured, during which times of irradiations
of the laser pulse are controlled to thereby control evaporation of the gas capturing
layer 500, and 5 the internal vacuum state can be set to a proper value. A carbonic
acid gas laser, an argon laser and a Young laser sometimes break the casing 5. In
the twelfth embodiment, constituent elements other than those described above and
operations thereof are similar to those described in the first embodiment, and descriptions
therefor are omitted.
[0174] A thirteenth embodiment of the light irradiation apparatus according to the present
invention will be described hereinbelow.
[0175] As shown in FIG. 45, two casings 5 for storing constituent elements according to
the present invention are provided to be inclined. Constituent elements within each
casing 5 and operations thereof are similar to those described in the first embodiment,
and detailed description therefor is omitted.
[0176] As shown in FIG. 46, a high voltage is applied to high voltage electrodes 13-1 and
13-2 from high voltage power sources 16-1 and 16-2 corresponding to each casing 5,
a light emitted from each fluorescent layer 8 passes through each light transmissible
plate 10 as mentioned above. The light is mixed in a light mixer 700 within a light
mixing portion 530 and is emitted as the light taken out 17 in a main direction directly
or while being reflected by various parts. The light mixing portion 530 is coated
with metal such as aluminum having a good light reflectance so as not to impair electric
insulation characteristics of parts other than the light take-out portion with other
constituent parts.
[0177] Since the two casing 5 are inclined from each other, the light emitted as described
above is not confined but can be taken out to an external necessary irradiation range.
[0178] Furthermore, the casings 5 are enlarged and the fluorescent layer 8 is also widened
whereby the whole luminous quantities can be increased. An angle of each casing 5
is adjusted to take out the light to an external necessary irradiation range whereby
a luminous intensity of the irradiation portion can be increased.
[0179] Reflecting layers 540 and 550 are provided around the light mixer 700 to prevent
a leakage, a reflecting attenuation and the like of the light, thus increasing light
quantities of the light taken out 17.
[0180] Although not shown, reflecting layers are provided on the transparent electrode 9
side and on the transparent electrode 9 surface of the light transmissible plate 10
except portions through which light immediately after radiated from the fluorescent
layer 8 transmits so as to prevent an occurrence of electric trouble and prevent a
leakage of light.
[0181] In FIG. 45, through not depicted, a heater electrode and a heater power source are
connected to the lower casing 5 of the light mixing portion 530, similar to the casing
5 depicted in an upper portion.
[0182] Various emissions can be freely obtained by adjusting quantities of light from each
fluorescent layer 8 installed in each of upper and lower casing 5 or by changing a
luminous wavelength of each fluorescent layer 8. The light mixer 700 is formed of
plastics such as acryl. In this case, the efficiency of light taken out is further
enhanced by selecting refractive indexes of materials of constituent parts installed
to be smaller in order such that light emitted from the fluorescent layer 8 directly
transmits and arrives at the light mixer 700 and to be smaller than 1.
[0183] The reflecting layers 540 and 550 are formed by applying vapor deposition to an aluminum
film. Other materials having a good reflectance may be used.
[0184] According to the above-described embodiments, a compound which is stable even at
a high temperature for an electron emitter, has a high current density and can be
energized is used, and a large amount of thermoelectrons are emitted from the electron
emitter.
[0185] Moreover, an electric resistance distribution of an electron emitter is varied to
make constant a distribution of electrons emitted.
[0186] Furthermore, according to the present invention, the remaining electron emitters
2 without being broken are sequentially energized and used till all of a plurality
of electron emitters 2 installed are broken.
[0187] Furthermore, an insulated board and an electron emitter are formed by selecting materials
so that a coefficient of thermal expansion of material constituting an insulated board
is smaller than that of material constituting an electron emitter. With this, a thermal
stress from the insulating board to the electron emitter is reduced.
[0188] Moreover, an electrode for controlling electrons is secured to an upper and of a
groove formed to relieve an influence of mechanical shocks and vibrations.
[0189] Furthermore, a slit is provided in a control electrode to change an electric field
in the vicinity of secondary electron beams emitted from an electron emitter and a
secondary electron emitting layer.
[0190] Moreover, a magnet is provided around the casing to converge secondary electron beams
in a predetermined direction.
[0191] Furthermore, an electrode is secured to a fluorescent layer to thereby control a
speed of secondary electron beams and relieve electric charges which remain on the
surface of a fluorescent layer.
[0192] Moreover, a gap portion between fluorescent particles in a fluorescent layer is filled
with material having dielectric constant larger than that of a fluorescent member
so that most of applied electric field are applied between the fluorescent particles.
[0193] Furthermore, a gap portion between fluorescent particles in a fluorescent layer is
filled with material having a refractive index which is larger than 1 to thereby minimize
a total reflection at the surface of the fluorescent layer, and a refractive index
of the filler is made to be smaller than that of the fluorescent member to reduce
a reflection at the interface of the filler.
[0194] Moreover, a fluorescent layer is formed of materials whose refractive indexes are
different and smaller than 1. Thereby, a total reflection of light radiation from
the fluorescent layer is relieved.
[0195] Moreover, an electron emitter, a fluorescent layer and an installation member for
installing these within a casing are formed of materials which are different in thermal
conductivities from each other. Thereby, an unnecessary heat transmission is relieved.
[0196] Furthermore, a condenser member is provided to thereby condense light taken out in
a desired direction.
[0197] Moreover, an excimer laser light is irradiated on a gas capturing layer to effectively
heat the gas capturing layer.
[0198] Furthermore, a light mixer is provided to thereby effectively take out the light
from a plurality of fluorescent layers outside the casing.
[0199] Accordingly, according to the above-described embodiment, an electron emitter is
formed of a material including a boron lanthanum compound whereby a large amount of
thermoelectrons can be emitted in a stable manner. Accordingly, a large amount of
electron flows can be irradiated on the fluorescent layer to obtain a cathode luminescence
emission of high brightness.
[0200] Moreover, an electric resistance distribution of an electron emitter can be merely
changed to obtain a desired electron irradiation distribution. Accordingly, control
can be made so as to provide a suitable distribution such that a luminous distribution
is made to be even. In addition, since an electrode or the like for adjusting the
distribution need not be provided, there can obtain a light irradiation apparatus
which is simple in assembly and inexpensive.
[0201] Furthermore, a plurality of electron emitters are provided whereby even if the electron
emitters are energized and heated with a high current density, the whole light irradiation
apparatus can have a long service life so that a high brightness emission can be conducted
for a long period of time. In addition, replacement of an electron emitter at the
time of burn-out can be quickly and efficiently carried out.
[0202] Moreover, it is possible to minimize a stress due to a difference in coefficient
of thermal expansion between an electron emitter and an insulated board having said
electron emitter mounted thereon and not to apply a tensile stress to the electron
emitter.
[0203] Furthermore, since a control electrode can be fixedly mounted in a stable manner,
it can withstand mechanical vibrations and shocks.
[0204] Moreover, a slit is provided in a control electrode whereby an enlarged distribution
and a density distribution of an electron flow irradiated on a fluorescent member
can be varied.
[0205] Furthermore, a magnetic pole is installed whereby an enlargement and a density distribution
of an electron flow irradiated on a fluorescent member can be easily varied from the
outside. Moreover, a control electrode can withstand mechanical vibration since it
is fixedly mounted on the fluorescent layer, and when an apparatus is assembled, an
adjusting step such as to control constant a distance to the fluorescent layer is
not necessary. The apparatus can be simply assembled.
[0206] Furthermore, a filler having a dielectric constant in excess of a predetermined value
is filled into a fluorescent layer, thereby decreasing a local discharge between the
fluorescent particles and an energy loss such as a damage to the fluorescent layer
resulting therefrom, as a consequence of which an external luminous efficiency is
improved and brighter emission can be obtained.
[0207] Moreover, a filler having a predetermined refractive index is filled into a fluorescent
layer, thereby decreasing a total reflection within the fluorescent particles to improve
an external luminous efficiency and obtain brighter emission.
[0208] Furthermore, refractive indexes of structures installed between air and a fluorescent
member having a refractive index larger than that of air are decreased in order of
those installed on the fluorescent member side, whereby light can be taken out smoothly
without occurrence of excessive total reflection. Therefore, emission which is large
in light takeout efficiency and is brighter can be obtained.
[0209] Moreover, portions in the vicinity of an electron emitter which is energized and
heated to emit thermoelectrons are hard to be cooled because of poor heat conductivity,
and thermoelectrons can be emitted in an efficiently stable manner. Portions in the
vicinity of a luminous layer have a good heat conductivity so that heat generation
caused by radiant heat and impinging electrons from the electron emitter can be transmitted
and scatterred. Accordingly, even if light is generated for a long period of time,
emission of stable light can be attained. Further, scattering of heat from an electron
emitter is minimized so that the electron emitter can be efficiently energized and
heated, and a temperature thereof can be maintained at a high level in an efficient
and stable manner. In addition, since heat generation of a fluorescent member which
emits a cathode luminescence can be suppressed, even if an electron flow of high density
is irradiated on the fluorescent member, less thermal degration of the fluorescent
member occurs, and luminous characteristics which is stable in temperature characteristic
and has a high brightness can be obtained.
[0210] Furthermore, light to be taken out externally of a casing can be condensed, and an
illuminance on the irradiation surface is improved.
[0211] Moreover, not only a degree of vacuum within the apparatus can be improved in a short
period of time and momentarily form the outside but also propagation of heat to unnecessary
portions are rarely present, and the apparatus is never broken. In addition, since
light to be irradiated can be finely drawn, a degree of vacuum within the apparatus
can be accurately adjusted.
[0212] Furthermore, even if a portion to be irradiated of a fluorescent layer is limited,
an area of a luminous portion can be enlarged, and emitter light is not confined by
the inclined arrangement but can be effectively taken out.