Technical Field
[0001] This invention relates to machines for maintaining the surfaces of railroad track
rails. In particular, it relates to a rail grinding machine especially adapted for
grinding rails at railroad track switches and road crossings.
Background Art
[0002] Railroad track rails are subject to wear by the passage of trains over the rails.
In particular, depressions in the upper surface of a rail may develop such that the
railhead presents an undulating, corrugated surface. Moreover, the rail may develop
burrs, or otherwise lose its symmetrical profile. Maintenance of smooth running surfaces
on railroad track rails is important for reasons of safety, riding comfort, protection
of the track, track bed and rolling stock, noise suppression, and reduced maintenance
of the track and track bed.
[0003] Railroad switches and road crossings present particular problems to the rail grinding
process. Gaps are necessarily presented in the railroad switches to permit the wheels
of a railroad car to cross over one or the other of a set of rails in the switch,
and at least one of the sets of rails in a switch will be curved. An additional problem
presented at road crossings as well as at railroad switches, is the presence of obstructions
close to the railhead. In short, rail grinding is a demanding, precise process, that
even on straight, unobstructed, main line track is technically challenging, and which
is particularly difficult at track intersections and road crossings.
[0004] The length of track sections at railroad switches and road crossings is typically
short. Nevertheless, undulations in the rail surfaces of switches and crossings can
impart vibratory motion to rolling stock, that will continue long after the train
has passed by the switch or crossing. A railroad grinding machine particularly adapted
for grinding the surfaces of railroad track rails at railroad switches and road crossings
would accordingly be a decided advantage.
[0005] British Publication GB 2 056 345 is exemplary of machines available to grind straight
sections of unobstructed track, but which cannot grind in a region of railroad switches
and road crossings. The machine has a frame from which a tool carriage is connected.
Vertical adjustment is possible as well as horizontal spreading. The entire carriage
may also be shifted from side to side. There are vertical guide rollers and lateral
guide rollers which interfere with and prevent grinding in regions where there are
obstructions along a side of a rail. A tool support has a tool holder for accommodating
planing tools and/or grinding tools. The lateral shifting of the carriage and lateral
spreading of the sides of the carriage are useful, but do not achieve the more precise
positioning that is oftentimes needed in regions of railroad switches and road crossings.
Summary of the Invention
[0006] The rail grinding machine in accordance with the present invention is particularly
adapted for grinding rail surfaces at railroad track switches and road crossings.
A self-propelled, rail mounted main frame includes an articulated, independently rail
supported undercarriage. The undercarriage includes a plurality of indepenently movable
grinding modules. Motive force is presented to the undercarriage from the main carriage
through a unique slide and bracket assembly that transmits motive power to the undercarriage
without interfering with the independent suspension of the undercarriage. A unique
grinding control system allows for the precise positioning of the grinding modules
along the railhead to be ground, notwithstanding the presence of obstructions or gaps
at the railhead. The articulated undercarriage, unique suspension, and grinding control
system provide the rail grinding machine hereof with the ability to effectively grind
the rails of a switch or railroad crossing.
[0007] More particularly, the present invention finds from British document GB 2 056 345
a railroad grinding machine having a main frame supported along rails of a railroad
track and an undercarriage depending from said main frame, said undercarriage including
a first side frame with a first end and an opposed second end, said first side frame
being generally aligned along the longitudinal axis of one of said rails, said first
side frame having operably coupled thereto at least one grinding module for selectably
grinding said one rail, wherein however, the present invention is characterized over
the reference in that the undercarriage further includes first side frame shifting
means operably coupled to said first side frame first end for selectably laterally
shifting said first side frame first end independently of said second end transversely
to the longitudinal axis of said one rail.
Brief Description of the Drawings
[0008]
Fig. 1 is a front elevational view of a railraod grinding machine in accordance with
the present invention at a road crossing;
Fig. 2 is a side elevational view of a railroad grinding machine in accordance with
the present invention;
Fig. 3 is a multiple sheet drawing, Figs. 3a and 3b, showing a left side elevational
view of the grinding machine undercarriage, with the main frame indicated in phantom
lines;
Fig. 4 is a multiple sheet drawing, Figs. 4a and 4b, depicting a top plan view of
the undercarriage of the rail grinding machine in accordance with the present invention;
Fig. 5 is a sectional view taken along 5-5 of Fig. 4a, with grinding modules removed
for clarity;
Fig. 6a is a sectional view taken along the line 6a-6a of Fig. 4a with grinding modules
removed for clarity;
Fig. 6b is a sectional view along the line 6b-6b of Fig. 4a, with various parts indicated
in phantom lines for clarity;
Fig. 7 is a front elevational view of a grinding module, phantom lines depicting the
grinding module in various tilted orientations;
Fig. 8 is a schematic diagram depicting the grinding pressure control circuit for
an individual grinding module;
Fig. 9 is a logic diagram for the grinding pressure control circuit;
Fig. 10 is a schematic diagram of a railhead, and a single grinding stone placed along
the railhead at different positions;
Fig. 11 is a fragmentary detailed plan view depicting a gimballed pivot pin, taken
at the area encircled at 11 in Fig. 4b;
Fig. 12 is a fragmentary detailed perspective view depicting an undercarriage wheel
cowling assembly with elements omitted for clarity; and
Fig. 13 is a fragmentary, detailed elevation view of Fig. 6a depicting an alternate
position of the cowling assembly and undercarriage side frame.
Detailed Description of the Drawings
[0009] Referring to the drawings, the rail grinding machine 20 in accordance with the present
invention broadly includes a railroad mounted main frame 22 supported by rail engaging
wheels 24, and a grinding undercarriage 26 supported from the main frame 22. An engine
compartment 28 and operator's cab 30 are positioned on the main frame 22. The grinding
machine 20 is depicted mounted on railroad track 32 comprising parallel rails 34 support
on road bed 36 by railroad ties 38. Fig. 1 depicts the rail grinding machine 20 at
a road crossing, with the rails 34 at a level below the level of the road pavement
p, and wood spacers w extending between the rails 34.
[0010] Undercarriage 26 broadly includes forward, middle, and rear vertical slide assemblies
40, 42, 44, and forward, middle, and rear horizontal slide assemblies 46, 48, 50.
Undercarriage 26 is divided into a forward section 52 and a rear section 54, with
the middle vertical slide assembly 42 and middle horizontal slide assembly 48 pivotally
connecting the forward undercarriage section 52 and the rear undercarriage section
54. Forward section right and left side frame assemblies 56a, 58a are supported by,
and extend between the forward horizontal slide assembly 46 and the middle horizontal
slide assembly 48, and rear section right and left side frames 56b, 58b are supported
by and extend between middle horizontal slide assembly 48 and rear horizontal slide
assembly 50. The forward and rear vertical slide assemblies 40, 44, forward and rear
horizontal slide assemblies 46, 50, and forward and rear side frames 56, 58 are respectively
comprised of similar components that are assigned identical numerals in the drawings.
Moreover, it is to be understood that although Figs. 6a and 6b, and the below detailed
description, are primarily directed to the forward undercarriage section 52, the structure
and operation of the rear undercarriage section 54 can be ascertained from the description
of the forward assemblies.
[0011] Referring to Fig. 6a, forward vertical slide assembly 40 broadly includes vertical
slide tube 64 fixedly attached to cross beam 66 of main frame 22, and vertical slide
rod 68 shiftably received within vertical slide tube 64. U-shaped slide rod end bracket
70 is fixedly attached to the lower end of vertical slide rod 68. Vertical lift piston
and cylinder assembly 72 extends between main frame cross beam 66 and the U-shaped
bracket 70. Fore and aft generally triangular support brackets 14, 76 depend downwardly
from main frame cross beam 66. Side plate 78 extends between support bracket 74, 76,
and is fixedly attached to vertical slide tube 64 by weldments 80, 82.
[0012] A carriage retaining latch 84 is pivotally mounted on side plate 78 at pivot pin
79. Latch actuating piston and cylinder assembly 84 extends between a mount 88 on
main frame cross beam 66 and the uppermost end of latch 84. U-shaped slide rod end
bracket 70 comprises identical U-shaped plates mounted on either side of vertical
slide rod 68. Latch rod 90 extends between the two plates of U-shaped bracket 70,
in engageable alignment with latch 84.
[0013] Referring to Fig. 6a, forward horizontal slide assembly 46 includes horizontal slide
rod 92, and right and left horizontal slide tubes 94, 96. The horizontal slide rod
92 is pivotally coupled to vertical slide rod 68 by pivot pin 98 received through
U-shaped end bracket 70. The slide tubes 94, 96 each include flange plates 99.
[0014] Right and left side frames 56, 58 each comprise an uppermost, fore and aft channel
100 and a plurality of generally equally spaced, downwardly depending grinding module
support members 102. Referring to Fig. 2, a pair of upper and lower, horizontal frame
elements 104, 106 extend between adjacent grinding module support members 102a, 102b.
Referring to Fig. 6a, the flange plates 99 of right and left horizontal slide tubes
94, 96 are attached to the right and left side frames 56, 58, respectively, by brackets
107 received by clevises 108 mounted on upper and lower horizontal frame elements
104, 106 of right and left side frames 56, 58. The brackets 107 are retained within
clevises 108 by gimballed pivot pins 109.
[0015] Rail engaging undercarriage wheels 114 are rotatably mounted on individual hubs 116.
Each hub 116 slideably supports cowling 118. The cowlings 118 are fixedly attached
to respective side frames 56, 58. Shifting of each cowling 118 axially along its respective
hub 116, therefore, when its associated undercarriage wheel 114 is in engagement with
rail 34, will shift the respective side frames 56, 58 to which the cowling 118 is
attached laterally relative to the rail 34.
[0016] Each hub 116 is fixedly connected to a side frame shifting brace plate 120. A guide
rod 122 extends from each brace plate 120. Each cowling 118 includes an aperture 119
for shiftably receiving the guide rod 122 of its associated brace plate 120. A side
frame shifting piston and cylinder assembly 124 is carried by each brace plate 120.
The piston 125 of each side frame shifting piston and cylinder assembly 124 is fixedly,
threadably attached to its associated cowling 118, and the cylinder 126 of each side
frame shifting piston and cylinder assembly 124 is fixedly carried by its associated
brace plate 120. Referring to the phantom lines of Fig. 3, it will be understood that
the guide rods 122 are separate from, but not parallel to, the pistons of the side
frame shifting piston and cylinder assemblies 124.
[0017] Undercarriage spread assembly 128 extends between opposed, right and left brace plates
120. Spread assembly 128 includes spreading piston and cylinder assembly 130, and
connecting rod 132. Undercarriage shifting piston and cylinder assembly 134 extends
between bracket 136 mounted on the horizontal slide rod 92 and brace plate 120.
[0018] Referring to Fig. 5, the middle vertical slide assembly 42 and the middle horizontal
slide assembly 48 are, in most respects, identical to the forward vertical slide assembly
40 and forward horizontal slide assembly 46 described above, and similar components
bear identical numerals in the drawings. Note, however, that, side frames 56, 58 are
connected to the middle horizontal slide rod 92 in a different manner, to be described
in detail below, and that the horizontal slide rod 92 is captured at its outermost
ends by brackets 138 depending downwardly from main frame 22.
[0019] More particularly, the horizontal slide rod 92 or middle horizontal slide rod 48
shiftably supports frame support collars 140. The frame support collars 140 include
fore and aft, opposed, side frame receiving clevises 142. The side frame downwardly
depending support members 102c adjacent the middle horizontal slide assembly 48 include
apertured brackets 144 received within the frame support collar clevises 142 and retained
by gimballed pivot pins 146. The gimballed pivot pins 146 are similar in construction
to gimballed pivot pins 109.
[0020] The horizontal slide rod 92 of the middle horizontal slide assembly 48 supports main
frame, power receiving, interface assemblies 148 that are slidably received within
main frame brackets 138. Each interface assembly 148 includes a plurality of radially
extending mounting plates 150 carried by a mounting collar 152. Front and rear interface
panels 154 are carried by the support plates 150, and include friction bearing members
156.
[0021] Individual grinding modules 158 are supported by opposed pivotal mounts 160, 162
carried by adjacent downwardly depending module support members 102 of side frames
56, 58. The grinding modules 158 include base 164 fixedly carried by the pivotal module
supports 160, 162, and grinding assemblies 166 mounted for up and down shifting relative
to the base 164. The grinding module base 164 includes upwardly extending support
sleeve 168 through which the grinding assemblies 166 are shiftably received. A module
lift piston and cylinder assembly 170 extends between the grinding module base 164
and the grinding assembly 166 of each grinding module 158. A module tilt piston and
cylinder assembly 172 extends between each pivotal module support 160 and a respective
support bracket 174. The support brackets 174 are mounted on side frame module support
members 102.
[0022] A pressure control system 175 for positioning individual grinding assemblies 166
against the railhead 34 with the appropriate grinding force is depicted in schematic
form in Fig. 8. The system broadly includes the grinding assembly 166, grinding assembly
vertical position sensing and control system 176 and hydraulic fluid flow sensing
and control system 178.
[0023] The vertical positioning sensing and control system 176 includes rheostat 180 mounted
on module lift piston and cylinder assembly 170. As depicted in Fig. 8, the piston
182 of lift piston and cylinder assembly 170 includes an electrical contact 183. The
position of the piston 182 inside the cylinder 184 of lift piston and cylinder assembly
170 is electrically detected by the rheostat 180. The grinding assembly vertical positioning
sensing and control circuitry 176 further includes servo amp 186, flow control servo
valve 188 and variable displacement pump 190.
[0024] Hydraulic fluid flow sensing and control system 178 is connected to orbit motor 192
of grinding assembly 166. The hydraulic fluid flow control system 178 includes constant
displacement gear pump 194 and fluid pressure sensor 196. Computer 198 provides logic
control for the pressure control system 174, and reservoir 200 provides a source of
hydraulic fluid for the pressure control system 174.
[0025] Referring to Fig. 12, cowling 118 includes opposed, field side and gauge side pillow
blocks 202, 204 and correcting side plates 206, 208. Threaded aperture 210 in pillow
block 204 receives the piston of side frame shifting piston and cylinder assembly
124.
[0026] Referring to Fig. 11, the gimballed pivot pin 109 includes straight pin 212 received
through ball joint 214. The ball joint 214 is rotatably received within bracket 107.
Cotter pin 216 retains the straight pin 109 within clevis 108.
[0027] In operation, the undercarriage 26 is maintained in a raised and locked position
when transporting the grinding machine 20 to a portion of railroad track to be ground.
In particular, each of the vertical lift piston and cylinder assemblies 72 for the
forward, middle and rear vertical slide assemblies are retracted, lifting the entire
undercarriage 26 off of the rails 34. The undercarriage 26 is maintained in a raised
position by engagement of latch 84 with latch rod 90 of the U-shaped brackets 70.
[0028] Upon arrival at a portion of track to be ground, latch 84 is disengaged from U-shaped
bracket 70 to permit the lowering of the undercarriage 26. The piston and cylinder
assemblies 130 of spread assemblies 128 are slightly retracted such that the distance
between opposed undercarriage wheels 114 is less than the distance between opposed
rails 34. Once the undercarriage 26 has been lowered to a position where the undercarriage
wheels 34 are nearly to the level of the top of the rails 34, the piston and cylinder
assembly 130 of spread assemblyd 128 is extended, thereby pushing the undercarriage
wheels 34 outwardly until the flanges of the undercarriage wheels 114 come into contact
with the gauge side of the railhead of rails 34. The piston and cylinder of piston
and cylinder assembly 130 of spread assembly 128 are thereupon fixed in relative position
such that the undercarriage wheels 114 are rigidly maintained in contact with the
rails 34.
[0029] The above described procedure for positioning the undercarriage wheels 114 into carriage
supporting contact with rails 34 assumes that the undercarriage wheels 114 are basically
centered about their respective horizontal slide assemblies, and that the portion
of track which the undercarriage 26 is being lowered onto is generally straight. The
shift piston and cylinder assembly 134 is employed to shift the undercarriage assembly
26 into engaging alignment with the rails 34 when either of the above two assumed
conditions are not met. In particular, with reference to Figs. 5 or 6a, extension
or retraction of wheel base shifting piston and cylinder assembly 134, while at the
same time maintaining the piston and cylinder of spread piston and cylinder assembly
130 in fixed relative position, will shift undercarriage 26 to the left or right respectively
along horizontal slide rod 92. Since there is an individually actuated wheel base
shifting piston and cylinder assembly 130 associated with each of the forward, middle
and rear horizontal slide assemblies 46, 48, 50, the undercarriage 26 can be easily
manipulated for set down of the undercarriage 26 on a curved portion of the railroad
track. The pivotal connection of the side frames 56, 58 to the middle horizontal slide
assembly 48 permits articulation of the undercarriage 26 for positioning of the undercarriage
26 along a curved track. The gimballed pivot pins 109, 146 contribute to the flexibility
of the undercarriage 26.
[0030] Each end of each individual side frame 56, 58, together with the grinding modules
158 supported on individual side frames 56, 58 can be shifted laterally across the
rails 34 by extension and retraction of the side frame shifting piston and cylinder
assemblies 124. Referring to Figs. 5 or 6a, with the undercarriage wheels 114 positioned
in engaging contact with rails 34 by the spread assembly 128, brace plate 120 is fixed
in lateral position relative to the rail 34. Extension of the associated side frame
shifting piston and cylinder assembly 124 will accordingly shift cowling 118 axially
along the hub 116, such as is depicted in Fig. 13. The side frames 56, 58 are fixedly
attached to respective cowlings 118, and are accordingly shifted relative to the undercarriage
wheel 114 and the rail 34 with which the wheel 114 is engaged.
[0031] Referring to Fig. 7, the tilt angle of each individual grinding module 158 can be
adjusted by the extension or retraction of module tilt piston and cylinder assembly
172. As shown in phantom lines in Fig. 7, extension of the module tilt piston and
cylinder assembly 172 tilts the grinding module 158 to the right, and retraction of
the tilt piston and cylinder assembly 172 tilts the grinding module 158 to the left.
[0032] The grinding stone of each grinding module 158 is brought into grinding contact with
rail 34, once the undercarriage 26 is in engagement with the rails 34, by extension
of the associated module lift piston and cylinder assembly 170. The amount of metal
ground from a rail 34 during a single pass of the grinding stone of the grinding module
158 along the rail 34 is a function of the speed of rotation of the stone and the
amount of force with which the stone is held into contact with the rail 34.
[0033] The ability to lift each individual grinding module with the piston and cylinder
assembly 170, with the ability to tilt each grinding module 158 with the tilt piston
and cylinder assembly 172, along with the ability to laterally shift each end of each
side frame 56, 58 with the side frame shifting piston and cylinder assemblies 124,
allows the individual grinding modules 158 to be brought into contact with the rail
34 in a variety of angles and alignments, permitting great flexibility in controlling
the grinding operation along curves and around obstructions. It will also be appreciated
that, because of the single pivot mount of each horizontal slide assembly 46, 48,
50 to its respective vertical slide assembly, the undercarriage 26 will self-align
itself parallel to the plane of the track road bed, independently of the orientation
of the main frame to the road bed. This is especially significant in banked curves,
where the self-aligning, parallel orientation of the undercarriage 26 to the road
bed permits the precise and accurate profile grinding of the railheads. The alignment
of the undercarriage to the road bed independently of the orientation of the main
frame 22 is maintained, notwithstanding the requirement to provide motive force to
the undercarriage 26 from the main frame 22, by transmission of motive force to the
undercarriage 26 solely through brackets 138. The brackets 138 provide fore and aft
motive forces to the horizontal slide rod 92 of middle horizontal slide assembly 48.
Up and down and right and left shifting of the power receiving interface assemblies
148 within the brackets 138 is freely allowed.
[0034] Operation of the module pressure control system 174 can be understood with reference
to Figs. 8-10. Fig. 10 schematically shows a railhead having corrugations with peaks
P and valleys V along its surface. It will be appreciated by those skilled in the
art that the corrugations depicted in Fig. 10 are grossly exaggerated; in practice,
corrugations as small as six-hundredths of an inch can cause damage to rolling stock,
and therefore must be ground smooth. The corrugations are removed by grinding metal
away from the peaks in the corrugation, and by not grinding away metal in the valleys
of the corrugations.
[0035] Referring to Fig. 8, the grinding stone is pushed into grinding abutment with the
rail 34 by the extension of grinding module lift piston and cylinder assembly 170.
The stone is rotated at a constant number of revolutions per minute by orbit motor
192. Orbit motor 192 is in turn rotated by the application of a constant flow of hydraulic
fluid to the motor by constant displacement gear pump 194. As will be appreciated,
maintaining a constant rate of flow of fluid through the motor 192 requires an increase
in the pressure of the fluid delivered to the orbit motor 192 as the force with which
the grinding stone is brought into contact with rail 34 increases.
[0036] Referring to Fig. 10, a grinding stone S is schematicly depicted in a number of sequential
positions as the stone S moves along a rail 34. At position A, the grinding stone
is grinding on the front side of a peak P of a corrugation. As the stone S travels
from point A to point B, the pressure of the hydraulic fluid delivered to orbit motor
192 to maintain a constant flow of fluid (and thereby a constant rotational speed
of the orbit motor 192), will increase. The pressure of the hydraulic fluid will increase
because the stone S is held at the same elevation by the module lift piston and cylinder
assembly 170 as the grinding stone S is urged across the upward slope of the corrugation
peak. The module lift piston and cylinder assembly 170 will maintain the elevation
of the grinding stone S until a maximum acceptable pressure is exceeded. Once the
maximum acceptable pressure is exceeded, the elevation of the grinding stone S is
incrementally raised until the pressure drops to an acceptable level. It will be appreciated
that if the pressure of the hydraulic fluid were allowed to exceed an acceptable minimum,
excessive stone wear, hydraulic line failure, and general stress of the grinding system
would occur.
[0037] The grinding stone S is depicted in position B as being at the top of the corrugation
peak P. As the grinding stone is urged forward along the downward slope of the corrugation
peak, the pressure of the hydraulic supply fluid to orbit motor 192 will drop. It
is not desirable to grind in the low spot, or valley V of the corrugation, since grinding
in the valley V of the corrugation will only accentuate, rather than smooth out, the
corrugation. The grinding stone S is therefore held in elevation by the grinding module
tilt piston and cylinder assembly 172 until the stone S has traveled a predetermined
length L, and arrives at location C in Fig. 10. The length L is set to be less than
the peak to peak wavelength of the corrugations. Alternatively, when grinding across
a gap in the rail 34 provided by a cross over point in a switch, the distance L can
be preset to a distance just longer than the length of the longest expected gap.
[0038] After the grinding stone S has traveled the predetermined length L, the grinding
module tilt piston and cylinder assembly 172 will lower the stone S at a predetermined
rate. The descent of the stone will continue until the stone comes into contact with
the rail 34, at location D, for instance. The pressure of the hydraulic fluid supplied
to orbit motor 192 will again increase as the grinding stone S travels along the rising
slope of the second peak P in the corrugation. When the pressure of the hydraulic
fluid reaches a predetermined maximum (at location E), the stone S will again incrementally
adjust upwardly to relieve the pressure to a point below the maximum acceptable pressure.
[0039] Fig. 9 is a flow diagram that depicts the logic process executed by computer 198
to accomplish the above described positioning of the grinding stone S. At block 202,
the pressure of the hydraulic fluid supplied to orbit motor 192 is determined at fluid
pressure sensor 196. The actual pressure of the fluid is compared to a minimum desired
pressure at block 204. If the pressure of the hydraulic fluid is not below the minimum
desired pressure, program flow is directed to block 206 where the actual pressure
is compared against a maximum desired fluid pressure. If the actual pressure is not
greater than a predetermined maximum, program flow is again directed to block 202
where the actual pressure is again determined, and the comparison loop of the actual
pressure to the minimum and maximum desired pressures is again entered.
[0040] When the actual pressure of the hydraulic fluid delivered to orbit motor 192 drops
below the desired minimum pressure, program flow is directed to block 208. At block
208, the program determines whether the most recent below minimum pressure reading
is the first or a subsequent below minimum pressure reading in a consecutive series
of readings. In particular, program flow is directed to block 210 if the below pressure
reading is the first in the series of readings, where a "below pressure" flag is set
to indicate that a first below pressure reading has been made. The program, at block
210, also begins counting off a delay distance that corresponds to the distance L
in Fig. 10 through which the grinding stone S is maintained in elevation before the
stone is allowed to descend. Program flow is directed from block 210 back to block
202 where another pressure reading is obtained from the fluid sensor 196.
[0041] When the pressure reading provided by fluid pressure sensor 196 is a second or subsequent
below pressure reading in a series of readings, the "below pressure" flag will have
already been set at block 210, and program flow will proceed from block 208 to block
212. At block 212, the program will determine whether the delay distance L has been
transited by the grinding stone. If the delay distance L has not been covered by the
grinding stone S, the program flow will proceed from block 212 to block 202 where
another reading of the fluid pressure is obtained. When the delay distance L has in
fact been covered, the program flow is directed from block 212 to block 214 where
it is determined how far the most recent actual pressure reading was below the desired
minimum pressure. The computer will then determine a downward distance through which
the stone S should travel, depending on how far below the desired minimum pressure
the most recent actual pressure reading was. The magnitude of the downward distance
is greater the greater the actual pressure is below the minimum desired pressure.
Program flow is next directed from block 214 to block 216 where the computer outputs
a signal to servo amp 186 which results in servo valve 188 being operated to lower
the grinding module lift piston and cylinder assembly 170.
[0042] Program flow is next redirected from block 216 to block 202 where another pressure
reading of the hydraulic fluid delivered to the orbit motor 192 is taken. When the
pressure of the hydraulic fluid is above the predetermined desired minimum pressure,
but is also above the predetermined maximum pressure, the program flow is directed
from block 204 to block 206, and subsequently to block 218. At block 218 the program
determines how far above the desired maximum pressure the actual pressure is and computes
a distance through which the grinding stone needs to be lifted to relieve the pressure.
The magnitude of the distance the stone is to be lifted becomes greater as the amount
the actual pressure is above the maximum desired pressure becomes greater. Program
flow is next directed to block 220 where a grinding module lift signal is provided
to servo amp 186, resulting in the actuation of servo valve 188 to raise the grinding
module lift piston and cylinder assembly 170. The program flow is next directed from
block 220 to block 222 where the "below pressure" flag previously set at program block
210 is turned off. The program then cycles again to block 202 where yet another reading
of pressure of the hydraulic fluid delivered orbit motor 192 is taken, and the logic
cycle begins again.
1. A railroad grinding machine (20) having a main frame (22) supported along rails (34)
of a railroad track (32) and an articulated undercarriage (26) depending from said
main frame, said undercarriage including forward and rear undercarriage sections (52,
54) each with wheels (114) adapted for engaging said track, said undercarriage further
including means (48, 142, 144, 146) for operably pivotally coupling said forward and
rear undercarriage sections, said forward and rear undercarriage sections each having
operably coupled thereto at least one grinding module (158) for grinding at least
one of said rails, said machine being characterized in having means (70, 98) for pivotally
suspending said articulated undercarriage from said main frame about an axis substantially
parallel with said tracks wherein said undercarriage is adapted for conforming to
the plane defined by said railroad tracks independent of the positioning of said main
frame on said railroad tracks.
2. The invention as claimed in claim 1, including means (40, 42, 44) operably coupling
said main frame and said undercarriage for selectively raising and lowering said undercarriage
between lowered, rail engaging and raised, rail clearing positions.
3. The invention as claimed in claim 2 including means (134) operably coupling said main
frame and said undercarriage for selectively, laterally shifting said undercarriage
transversely to the longitudinal axis of said railroad track, independent of the position
of said main frame on said railroad track.
4. The invention as claimed in claim 3, said forward and aft undercarriage sections (52,
54) each including a right side frame (56) and an opposed left side frame (58), each
of said side frames being generally aligned along the longitudinal axis of a corresponding
one of said rails, said means (134) for laterally shifting said undercarriage including
means (124) operably coupled to each of said right and left side frames for transversely
shifting each of said opposed right and left side frames transversely across the corresponding
one of said rails independently of the side frame opposed to the side frame being
shifted.
5. The invention as claimed in claim 1, said means (70, 98) for pivotally suspending
said articulated undercarriage from said main frame comprising a bracket (70) depending
from said main frame and a rod (98) operably coupled to said undercarriage slidably
received within said bracket.