[0001] The invention concerns a grouping of the cylinders in the drying section of a paper
machine.
[0002] In the prior-art constructions of drying sections in paper machines, the drying section
consists of drying groups. Each drying group comprises heated drying cylinders and
cold leading cylinders placed in a level different from the level of the drying cylinders.
Being supported by the wire, the paper web is passed meandering from a drying cylinder
onto a leading cylinder and further from the leading cylinder onto the next drying
cylinder. The drying cylinders are placed in the same level in relation to one another
and in a level different from the level of the leading cylinders. In the prior-art
constructions of drying sections, the overall length of the drying section becomes
remarkably long. On the other hand, the overall length of the drying section affects
the requirement of the building area of the paper mill. If it is possible to reduce
the length of the drying section, it is also possible to lower the building cost required
by the paper machine in the same proportion.
[0003] Thus, the object of the invention is to provide a drying section of a novel type
for a paper machine, which is considerably shorter than a prior-art drying section
with an equivalent drying capacity and with an equal number of cylinders.
[0004] The object of the invention has been achieved by means of a novel grouping in accordance
with the invention of the heated drying cylinders and the cold leading cylinders in
the drying section of the paper machine. As a result of the grouping, the overall
length required by the drying section can be reduced considerably. However, the drying
section in accordance with the invention has a drying capacity equal to that of a
prior-art drying section with the same number of cylinders.
[0005] According to the invention, the drying section has been formed so that it comprises
heated, in particular steam-heated, drying cylinders of two sizes. The drying cylinders
of larger diameter are fitted to be placed at a height level of their own, and, in
a corresponding way, the drying cylinders of smaller diameter are fitted to be placed
at a height level of their own. Further, the drying section comprises cold leading
cylinders, which are placed at two different height levels, i.e. at a height level
Y₃ and at a height level Y₂′, the latter height level being substantially the same
as that of the drying cylinders of smaller diameter. The paper web and the wire are
passed meandering from a drying cylinder of larger diameter onto a leading cylinder
and from the leading cylinder onto a drying cylinder of smaller diameter. From the
drying cylinder of smaller diameter the paper web and the wire are passed onto a second
leading cylinder and from the leading cylinder onto a second heated drying cylinder
of larger diameter. By means of the above grouping of cylinders and choice of diameters
of drying cylinders, it is possible to form, for example, a drying section whose overall
length is, compared with a prior-art 71-cylinder Sym-Run drying section, 18 metres
shorter.
[0006] The grouping in accordance with the invention of the cylinders in the drying section
of a paper machine is mainly characterized in what is stated in claim 1.
[0007] The invention will be described in the following with reference to some preferred
embodiments of the invention illustrated in the figures in the accompanying drawings,
the invention being, yet, not supposed to be confined to said embodiments alone.
[0008] Figure 1 shows a prior-art drying section.
[0009] Figure 2 shows a drying section in accordance with the invention.
[0010] Figure 3 is a more detailed illustration of the grouping of the cylinders in a drying
section in accordance with the invention.
[0011] As is shown in Fig. 1, a prior-art drying section consists of groups R₁,R₂,...R
n of drying cylinders. Each group R₁,R₂,R₃,R₄,...R
n of drying cylinders comprises hot, preferably steam-heated drying cylinders of larger
diameter and smaller cold, so-called leading cylinders placed at a level different
from the level of the drying cylinders. In each group R₁,R₂,..., the paper web is
passed, being supported by the wire H, from a drying cylinder K onto a leading cylinder
V placed at a different level and further from the leading cylinder V back to the
upper level onto a heated drying cylinder placed at said level.
[0012] The leading cylinders are preferably perforated Uno-Vac cylinders, into which an
internal negative pressure is introduced and which negative pressure is allowed to
act upon the entire space in the interior of the drying cylinder, whereby the web
is kept in contact with the wire also in the web draws in which the web W is not supported
by a wire. Fig. 1 shows a construction of a drying section that comprises seven groups
of drying cylinders, of which the second group from the end is an inverted group,
in which the steam-heated drying cylinders K are placed at a lower level and the cold
leading cylinders V are placed at a higher level above them.
[0013] Fig. 2 shows an improvement over the prior art illustrated in Fig. 1. In the construction,
it has been possible to reduce the length of the drying section by forming the drying
groups by means of a novel grouping of the drying cylinders and leading cylinders.
In the solution shown in Fig. 2, there are six drying groups R₁...R₆, the second group
R₅ from the end being a so-called inverted group, in which the steam-heated drying
cylinders K are placed at the lowest levels and the leading cylinders V at a higher
level above them.
[0014] The groups R₁...R₄ and R₆ are provided with a grouping of the heated drying cylinders
K and of the leading cylinders V in accordance with the invention. The whole drying
section comprises 28 steam-heated drying cylinders K and 29 cold cylinders, i.e. leading
cylinders V. In the way shown in Fig. 2, the heated drying cylinders K in a drying
group R are placed in such a way in relation to one another that a drying cylinder
K of smaller diameter is placed at a height level Y₂, which is a height level different
from the height level Y₁ of the drying cylinders K of larger diameter. The leading
cylinders V are placed at the height level Y₂′ and at the height level Y₃. The paper
web W is passed, e.g. in the drying group R₁, from the leading cylinder V₁ placed
at the height level Y₂′ onto the drying cylinder K₂ placed at the height level Y₁
and from the drying cylinder K₂ onto the leading cylinder V₂ placed at the height
level Y₃, and from said leading cylinder onto the heated drying cylinder K₃ of smaller
diameter placed at the height level Y₂. From the heating cylinder K₃ the web R is
passed onto the leading cylinder V₃ placed at the height level Y₃ and from the leading
cylinder V₃ onto the drying cylinder K₄ placed at the height level Y₁. From the drying
cylinder K₄ the web R is again passed onto the leading cylinder V₄ placed at the height
level Y₂′.
[0015] In a corresponding way, the wire H₁ is passed so that in connection with the heated
drying cylinders K₂ and K₄ the paper web W runs between the wire H₁ and the face of
the drying cylinder K₂ and K₄, and in connection with the leading cylinders V₂ and
V₃ the web W runs outermost. Correspondingly, in connection with the drying cylinder
K₃ with smaller diameter the paper web W runs between the drying cylinder K₃ and the
wire H₁.
[0016] Thus, in the groups R₁,R₂,R₃,R₄ and in the group R₆ the hot drying cylinders K and
the leading cylinders V are placed at four different height levels Y₁,Y₂,Y₂′,Y₃ so
that the hot drying cylinders K are placed at two different levels Y₁,Y₂ and the leading
cylinders V at the level Y₂′ and at the level Y₃. The height levels Y₂ and Y₂′ are
levels substantially equal to one another. The level Y₂′ is placed slightly higher
than the level Y₂. The diameter dimensions of the leading cylinders V placed at the
levels Y₂′ and Y₃ are just slightly different from one another. The leading cylinders
V at the level Y₂′ have a slightly larger diameter than the leading cylinders V at
the level Y₃. The diameters of both of the leading cylinders V placed at the levels
Y₃ and Y₂′ are slightly smaller than the diameters of the heated drying cylinders
K placed at the height level Y₂. The diameter of the drying cylinder K placed at the
middle height position Y₂ is smaller than the diameter of the drying cylinders K placed
at the first height level Y₁. In this way, between the drying cylinders K and the
leading cylinders V, a novel grouping has been provided which results in considerable
economies of space in the machine direction. The drying capacity is good and corresponds
to that of a prior-art drying section of equal number of cylinders and larger length.
[0017] Fig. 3 is a more detailed illustration of the grouping in accordance with the invention
between the heated drying cylinders and the cold cylinders, i.e. the leading rolls.
In the way shown in Fig. 3, each drying group R₁,R₂... consists of cylinder groupings
in which the heated drying cylinders are placed at two height levels, the levels Y₁
and Y₂. The leading cylinders are placed at the height level Y₂′ and at the height
level Y₃. Moreover, the diameter of the heated drying cylinder placed at the middle
height level Y₂ is smaller than the diameter of the drying cylinder placed at the
level Y₁.
[0018] Together with the wire H, the paper web W is passed from the leading cylinder V
n-2 of the height level Y₂′ onto the drying cylinder K
n-2, of the level Y₁. From the drying cylinder K
n-2, the web W is passed onto the leading cylinder V
n-1, and from the leading cylinder V
n-1 further, with the wire H, onto the middle heated drying cylinder K
n-1. From the heated drying cylinder K
n-1 the paper web W and the wire H are passed onto the second leading cylinder V
n of the level Y₃. From the leading cylinder V
n the paper web W is passed onto the second heated drying cylinder K
n of larger diameter, placed at the height level Y₁. From the drying cylinder K
n the web W is passed onto the leading cylinder V
n+1 of the height level Y₂′. In a corresponding way, the wire H is passed from one cylinder
onto the other. The paper web W runs in contact with the faces of the drying cylinders
on the heated drying cylinders K. On the leading cylinders V the paper web W runs
outermost, and the wire H is placed in contact with the cylinder V face. The leading
cylinders V
n-1, and V
n are placed symmetrically at the same distance from the vertical plane X drawn through
the centre point of the heated drying cylinder K
n-1, of smaller diameter. The heated drying cylinders K
n-2,K
n of larger diameter are also placed symmetrically at equal distances from the vertical
plane. In a corresponding way, the leading cylinders V
n-2,V
n+1 of the height level Y₂′ are placed symmetrically to the centre plane X and at equal
distances from same.
1. Grouping of cylinders in the drying section of a paper machine, in which drying section
the paper web (W) and the wire (H) are carried meandering from a heated, preferably
steam-heated, drying cylinder (K) onto a leading cylinder (V) and from the leading
cylinder (V) further onto the next heated drying cylinder (K), and in which construction
of drying section the drying section consists of a number of drying groups (R₁,R₂,R₃...),
characterized in that a drying group (R) consists of a number of subsequent groupings of cylinders,
whereby, in a grouping of cylinders, the drying cylinders (Kn-2,Kn-1,Kn) and the leading cylinders (Vn-1,Vn) are placed, in relation to one another, substantially at three different height
levels, so that the drying cylinders (Kn-2,Kn,) with larger diameter are placed at the height level (Y₁) and the drying cylinder
(Kn-1) that has a diameter smaller than said larger diameter is placed at the height level
(Y₂), and in which grouping of cylinders the leading cylinders (Vn-1,Vn) are placed at the third height level (Y₃), whereby the paper web (W) and the wire
(H) are passed from the drying cylinder (Kn-2) with larger diameter onto the leading cylinder (Vn-1) and further, from the leading cylinder (Vn-1), onto the heated drying cylinder (Kn-1) with smaller diameter, placed at the middle height level (Y₂), from which the web
(W) and the wire (H) are passed onto the second leading cylinder (Vn), and from the leading cylinder (Vn) further onto the second heated drying cylinder (Kn) with larger diameter, placed at the height level (Y₁).
2. Grouping of cylinders in the drying section of a paper machine as claimed in claim
1, characterized in that the paper web (W) is passed onto the heated drying cylinder (Kn-2) of larger diameter, placed at the height level (Y₁), from the leading cylinder (Vn-2), which is placed substantially at the same height level (Y₂′) as the heated drying
cylinder (Kn-1) of smaller diameter, and that, in the grouping of cylinders, the paper web is passed
from the heated drying cylinder (Kn) of larger diameter, placed at the height level (Y₁), onto the leading cylinder (Vn+1), which is placed substantially at the same height level (Y₂′) as the heated drying
cylinder (Kn-1) of smaller diameter.
3. Grouping of cylinders in the drying section of a paper machine as claimed in claim
1 or 2, characterized in that, in the grouping, the leading cylinders (Vn-1,Vn) are placed symmetrically in relation to the vertical plane (X) drawn through the
centre point of the drying cylinder (Kn-1) of smaller diameter at equal distances from the vertical plane (X) and that, in
the grouping of cylinders, the heated drying cylinders (Kn-2,Kn) of larger diameter are also placed symmetrically in relation to the vertical plane
(X).
4. Grouping of cylinders in the drying section of a paper machine as claimed in any of
the preceding claims, characterized in that, in the grouping of cylinders, the heated drying cylinders (Kn-2,Kn) of larger diameter are placed at the highest height level, the drying cylinder (Kn-1) of smaller diameter is placed at the middle height level (Y₂), and the leading cylinders
(Vn-1, Vn) are placed at the lowest height level (Y₃).