TECHNICAL FIELD
[0001] The invention relates to a machine for operating on workpieces, having workpiece
supporting means, first and second rotatable carriages mounted at opposite sides of
the workpiece supporting means, first operating instrumentalities mounted on the first
carriage, second operating instrumentalities mounted on the second carriage, drive
means for moving a workpiece relative to the first and second operating instrumentalities,
and first motor means for rotating the first carriage about a first axis and for rotating
the second carriage about a second axis, the axes extending substantially transversely
to the direction of movement of the workpiece. The machines to which the invention
relates are commonly used in operating on workpieces of flexible sheet material, such
as, for instance, leather. The type of operations that may be carried out on flexible
sheet materials are, for example, the stitching and folding operations involved in
the manufacture of footwear.
BACKGROUND ART
[0002] Sewing machines are supplied by the applicant company, for example under the designation
MPCS, in which a workpiece to be stitched either for decorative purposes or for structural
reasons, for example to join together two or more components of the workpiece, can
be mounted on workpiece supporting means for presentation to stitching instrumentalities.
The workpiece supporting means is arranged to feed the workpiece to be operated upon
past the stitching instrumentalities in feed directions controlled by suitable control
means thereby to stitch the workpiece in a desired pattern. The workpiece in such
a machine is moved rectilinearly along two coordinate axes and the workpiece supporting
means may comprise a so-called X-Y table or other suitable workpiece support, for
example as described in our copending Patent Application No. PCT/GB91/01449. Commonly
the stitching instrumentalities are aligned with one or other of the two coordinate
axes.
[0003] It has been found that in some circumstances, when the workpiece is moved in certain
directions relative to the stitching instrumentalities, transversely to the alignment
of the stitching instrumentalities, there is a tendency for stitch malformation to
arise. This problem has been addressed in US-A-3808991 and US-A-4373458. However,
neither of these proposals has been entirely successful. In the case of the proposal
in US-A-3808991, the workpiece supporting means, including much of the operating mechanism,
is moved. Such an operation is cumbersome and presents difficulties in movement of
the workpiece supporting means and operating mechanism and such a machine further
requires a considerable free space in order to accommodate the possibly extensive
movements of the workpiece supporting means. The proposal of US-A-4373458 involves
the use of complicated mechanical gearing and belting interconnections which are not
only expensive, but cumbersome, mechanical interconnections are required between upper
and lower stitching instrumentalities of the machine; and a differential mechanism
is required in order to compensate for epicyclic effects.
[0004] Other techniques which have been adopted to mitigate the problems of directional
sewing in automatic sewing machines have included the use of the so-called tri-point
needle in the stitching instrumentalities. Such a needle has a point which is triangular
in cross-section . However, whilst that reduces the tendency towards stitch malformation,
it does not eliminate the problem entirely and furthermore, the quality of stitch
formation in general tends to be less acceptable than when a preferred, wedge (or
chisel) point needle is used.
THE INVENTION
[0005] The object of the invention is to provide a machine for operating on workpieces which
overcomes, with the minimum of mechanical complexity, the difficulties which, when
the machine is used for stitching operations, manifest themselves as the malformation
of stitches. The object is achieved in that the invention comprises workpiece supporting
means, first and second rotatable carriages mounted at opposite sides of the workpiece
supporting means, first operating instrumentalities mounted on the first carriage,
second operating instrumentalities mounted on the second carriage, drive means for
moving the workpiece relative to the first and second operating instrumentalities,
first motor means for rotating the first carriage about a first axis and for rotating
the second carriage about a second axis, which axes extend substantially transversely
to the direction of movement of the workpiece, and the invention is characterised
by second motor means, mounted on the first carriage, for driving the first operating
instrumentalities, third motor means, mounted on the second carriage, for driving
the second operating instrumentalities, and control means for controlling the second
and third motor means to operate in a synchronous relationship with one another. By
having separate motor means for driving the first and second operating instrumentalities,
there is no requirement for any form of mechanical interconnection between the instrumentalities.
Rather than any mechanical interconnection, the control means provides an electrical
connection between the second and third motor means, through which the control means
ensures that the second and third motor means operate synchronously. Synchronous operation
is crucial to the performance of the machine; stitch formation, for instance, requires
a wholly synchronised sequence of steps.
[0006] Furthermore, mounting each of the instrumentality driving motor means to the associated
carriage, and hence rotating the motor means together with the carriage and the associated
instrumentalities, avoids the occurrence of any epicyclic effects and the need for
any form of compensating differential mechanism.
[0007] In addition, independent driving motor means for each of the first and second instrumentalities
permits independent control of the movements of the first and second instrumentalities,
which can be especially useful in some situations.
[0008] The phrase "motor means", where used herein, is to be understood to encompass means
including a motor, the operation of which is controlled by control pulses supplied
thereto in accordance with digitised information appropriate to the desired operation
of the motor. Examples of such motors are stepping motors and d.c. servo motors.
[0009] A machine according to the invention is especially suitable for use in operating
upon workpieces of flexible sheet material, for example leather, and such machines
include automatic sewing machines in which the operating instrumentalities are stitch
forming instrumentalities, the first of such operating instrumentalities comprising
a reciprocatable needle holder for holding a sewing needle and the second comprising
a further mechanism, for example, a bobbin mechanism adapted to cooperate with a sewing
needle carried by the needle holder to form a stitch. Suitably the control means is
arranged to control the second and third motor means thereby to cause a bobbin mechanism
to rotate through a whole number of revolutions for each needle stroke. Suitably the
control means is arranged to be adjustable, for example, by an operator, thereby to
adjust the number of revolutions through which the bobbin mechanism rotates for each
needle stroke.
[0010] Other leather processing machinery which may comprise a machine according to the
invention includes folding machines, for example as supplied by the applicant company
under the designation UMF, in which the operating instrumentalities comprise a creaser
foot, hammer and anvil, and punching machinery in which the operating instrumentalities
include a plurality of punches and cooperating anvil means.
[0011] Preferably in a machine in accordance with the invention the first and second axes
are coaxial.
[0012] The first and second carriages may each comprise a timing pulley around which an
associated toothed timing belt extends, each belt passing around an associated toothed
wheel secured to an output shaft of the first motor means. Alternatively, the first
motor means may comprise two motors, each associated with one of the first and second
carriages, in which case the first and second carriages each comprise a timing pulley
around which an associated toothed timing belt extends, the belts passing around toothed
wheels secured to an output shaft of the associated one of the first and second motors.
Where the first motor means comprises first and second motors, the control means preferably
controls the two motors to operate in a synchronous relationship with one another.
[0013] Preferably in a machine in accordance with the invention, the drive means moves work
carried by the supporting means on two coordinate axes under the control of said control
means in timed relation with the first motor means. One suitable machine comprises
carrier means mounted for movement along the two coordinate axes. The drive means
preferably comprises fourth and fifth motor means for moving the carrier means along
the coordinate axes. Such a construction is commonly referred to as an X-Y table.
In sewing machines, for example as supplied by the applicant company, a workpiece
to be stitched, for example a leather shoe upper comprising one or more components,
is mounted on such an X-Y table by workpiece supporting means comprising a pallet
on which the workpiece is accurately located so that the position and orientation
of the workpiece is established whereby the control means can cause a sewing operation
to be effected on the workpiece supported by the workpiece supporting means in accordance
with a desired stitch pattern. A preferred machine comprises a workpiece feeding system
as described in our co-pending Patent Application No. PCT/GB91/01449 which does not
utilise a pallet and recognises the work and its location and orientation by means
of a suitable optical recognition system. The workpiece is supported on parallel rollers
which are mounted for rotation about rotational axes thereby to move the workpiece
along a first of the coordinate axes, and for movement in a direction parallel with
their rotational axes to move the workpiece along a second of the coordinate axes
at right angles to the first.
[0014] In a sewing machine in accordance with the invention the operating instrumentalities
include stitch forming instrumentalities, the first of the operating instrumentalities
comprising the reciprocatable needle holder for holding a sewing needle, the second
motor means being adapted to cause reciprocation of the holder to take place. The
second of the operating instrumentalities comprises a further mechanism, for example,
a rotatable bobbin mechanism, driven by the third motor means and adapted to cooperate
with a sewing needle carried by the needle holder to form a stitch. Suitably the bobbin
mechanism may be a typical lockstitch sewing machine bobbin mechanism.
[0015] The first of the operating instrumentalities in a sewing machine in accordance with
the invention preferably also comprises presser means adapted to engage the workpiece
and press it firmly to the workpiece supporting means thereby to retain the workpiece
in position as the sewing needle penetrates the workpiece and is consequently retracted
therefrom. Conveniently the presser means is a reciprocating presser foot adapted
to be reciprocated in timed relation with the needle holder. Alternatively, the presser
means may comprise a roller which may be urged against the work.
THE DRAWINGS
[0016]
Figure 1 is a perspective view of a sewing machine embodying the invention; and
Figure 2 is a plan view showing a workpiece feeding system of a sewing machine embodying
the invention.
BEST MODE
[0017] The sewing machine shown in the drawings is suitable for use in stitching workpieces,
for example in decorative stitching of shoe uppers. The illustrative sewing machine
comprises a frame (1) which is generally C-shaped. The illustrative machine comprises
a workpiece feeding system including workpiece supporting means (140,146) of a work
handling system and first and second operating instrumentalities (40,42) mounted at
opposite sides of the workpiece supporting means (140,146) and adapted to operate
on the workpiece supported on the supporting means (140,146).
[0018] The first operating instrumentalities (40) include a needle holder (12) for holding
a sewing needle (14) and presser means, namely a presser foot, whilst the second operating
instrumentalities include a bobbin mechanism (29) adapted to cooperate with a sewing
needle (14) mounted in the needle holder or needle bar (12).
[0019] The workpiece feeding system of the illustrative machine further comprises drive
means comprising motor means (124,160) for the workpiece supporting means (140,146)
adapted to move a workpiece carried by the supporting means substantially in a plane
(30) relative to the operating instrumentalities (40,42) as the operating instrumentalities
(40,42) operate on work supported by the supporting means (140,146), and control means
(20) adapted to control the operation of various motor means (19,220,230,6,28,124,160).
A first motor means (19) is adapted to rotate the first of the operating instrumentalities
(40) about a first axis (A) coincident with the longitudinal centre line of a needle
supported by the needle holder (12). The first axis (A) extends generally transversely
to the plane in which the workpiece is supported by the workpiece supporting means
(140,146). The first motor means (19) is also adapted to rotate the second of the
operating instrumentalities (42) about a second axis (B) which extends, likewise,
generally transversely to the plane and is coaxial with the axis (A). Alternatively,
the first motor means (19) may have two motors (220,230), as illustrated in the machine
embodiment shown in Figure 3 which is otherwise identical to the machine shown in
Figure 1. Each of the two motors (220,230) is for rotating one of the first and second
operating instrumentalities (40,42), and the control means (210), is adapted to cause
the first and second motors (220,230) to operate synchronously. The first motor means
(19), under the control of the control means (210), rotates the first and second operating
instrumentalities (40,42) thereby to adjust the position of the operating instrumentalities
(40,42) about the axes (A,B) to assume desired orientations relative to the direction
of movement of a workpiece being moved by the workpiece supporting means (140,146).
[0020] The first illustrative machine comprises a first carriage (16) on which the first
operating instrumentalities (40) are supported and a second carriage (27) mounting
the second operating instrumentalities (42) for rotation about the axes (A,B). The
first carriage (16) comprises a plurality of journals (7,8) received respectively
in upper and lower bearing rings (5,4) mounted on the frame (1). The first carriage
(16) comprises a timing pulley (17) around which extends a toothed timing belt (18)
which passes round a toothed drive wheel (not shown) secured to an output shaft (200)
of the first motor means (19). A second motor means (6) is mounted on the first carriage
(16) to drive the first operating instrumentalities (40). The first operating instrumentalities
(40) comprise a combined crank and eccentric mechanism (9) mounted on an output shaft
of the motor means (6). A presser foot (not shown) is guided for reciprocating movement
parallel with the axis (A) by guide means (not shown) and is mounted at a lower end
portion of a link (11) an upper end portion of which is journalled on an eccentric
(9b) of the mechanism (9) so that as the output shaft of the second motor means (6)
rotates, rotation of the eccentric (9b) causes reciprocating motion of the presser
foot. The needle bar (12) is mounted in a slideway (12a) for sliding motion in a direction
parallel with the axis (A). A first end portion of a link (10) is connected to the
needle bar (12) and a second end portion of the link (10) is connected to a crank
(9a) of the mechanism (9) so that as the output shaft of the second motor means (6)
rotates, the crank (9a) is caused to rotate and the needle bar (12) is caused to reciprocate.
The sewing needle (14) is secured in a lower end portion of the needle bar (12) and
is coincident with and reciprocates along the axis (A). A support (3) for a bobbin
is mounted on the frame (1), a bobbin on the support (3) providing thread for the
needle carried by the needle holder (12) via a thread tensioning device (21) supported
on the carriage (16) and a thread puller (20) pivotally mounted on a link (22) pivoted
to the carriage (16) and to the crank (9a). If desired, the bobbin support providing
thread for the sewing needle may be mounted on the carriage (16) itself.
[0021] The second carriage (27) is mounted on a disc-like support member (26) rotatably
mounted by three equiangularly spaced bearings (25) arranged to run on a peripheral
portion of the disc. A timing pulley (31) is secured to the disc (26) and a second
toothed timing belt (32) extends around the pulley (31) and around a toothed drive
wheel (34) secured to the output shaft of the first motor means (19), which in the
case of the embodiment shown in Figure 3 is the output shaft of the second motor (23).
[0022] A third motor means (28) is mounted on the second carriage (27) and is arranged to
rotate the bobbin mechanism (29) about an axis perpendicular to the axis (B). The
bobbin mechanism (29) is a typical lockstitch bobbin mechanism of known type commonly
used in lockstitch sewing machines.
[0023] The control means is adapted to control the second and third motor means (6,28) to
operate in a synchronous relationship with one another so that the sewing needle carried
by the needle bar (12) is reciprocated in a suitable phased relation with the rotation
of the bobbin mechanism (29). The control means (210), shown schematically in Figure
1 in relation to the workings of the illustrated machine, is a portion of the electronic
control circuitry of the whole machine, which circuitry portion is capable of analysing
and distributing control signals for the motor means. The control means (210) monitors
the operation of the second motor means (1), typically a d.c. servo motor with closed
loop control, by sampling a position signal indicative of the second motor means (6)
rotor position, thereby continually determining the state of the second motor means
(6) and hence the position of the first operating instrumentalities (40). The third
motor means (28), typically having a stepper motor with open loop control, is directed
to operate, that is the operation of the third motors (28) control pulse generating
circuitry is determined, by the control means (210) in accordance with the sensed
behaviour of the second motor means (6). In other words, the control means (210) ensures
that the output shaft of the second and third motor means (6,28) operate in a timed
relationship with one another so that the desired synchronised relationship between
the first and second operating instrumentalities (40,42) is achieved.
[0024] With reference to Figure 2, the workpiece feeding system which is generally similar,
except as hereinafter described, to the system described in PCT/ GB91/01449, comprises
a base (110) on which are supported, by means of four supports (112) arranged one
at each corner of the base, two transverse carrier rods (114) on which is supported,
for movement therealong, a carriage generally designated (116). The carriage (116)
comprises two end blocks (118), each block having at each of its ends a lug in which
is formed by a bore by which the block is supported on the carrier rods (114). The
end blocks (118) are connected together by two racks (120) (one only shown in Figure
2) each meshing with a drive gear (122) secured on the output drive shaft of a stepping
motor (124) mounted on the base (110). The two stepping motors (124) (constituting
fourth motor means) are driven in synchronism with one another and thus seme to drive
the carriage (116) transversely along the carrier rods (114).
[0025] At the rear of the base is formed an extension (130) on which is mounted the sewing
machine shown in Figure 1, only the frame 1 and outline of which is shown in Figure
2. The arm of the machine projects forwardly over the path of the carriage (116),
such that the path of the reciprocating needle (14) lies on a line which is parallel
with the carrier rods (114) and centrally thereof. The axis (A,B) along which the
needle (14) reciprocates is indicated in Figure 2 (which is hereinafter referred to
as the needle penetration point). As previously stated, the movement of the carriage
(116) under the control of the stepping motors (124) is effected in timed relation
with the reciprocation of the sewing needle.
[0026] In order to ensure that the carriage does not move so far along the carrier rods
(114) that one of the end blocks (118) thereof is disposed below the needle, the left-hand
supports (112) constitute end stops for the carriage, and in addition at a point intermediate
the left-hand and right-hand supports (112) two further supports (not shown) may be
provided which seme as end stops for limiting the movement to the right (viewing Figure
1) of the carriage (116); it will of course be appreciated that in each case the supports
serving as end stops are engaged by the left-hand (viewing Figure 1) end block (118)
of the carriage. The further supports of course also provide further support for the
carrier rods (114) intermediate their length.
[0027] The carriage (116) supports workpiece supporting means and workpiece clamping and
feeding means, which will now be described. In the workpiece feeding system the workpiece
supporting means comprises two sets of work support rollers, each set comprising four
rollers (140). End portions of each of the rollers (140) are supported in the end
blocks (118) for rotation therein. The uppermost part of the workpiece support surface
of each of the rollers lie in a common plane namely the plane (30) (hereinafter called
the workpiece support plane). An aperture (142) is provided between the two sets of
rollers, and extending parallel to the path of the carriage (116), and is aligned
with, and accommodates, the needle penetration point. The workpiece supporting means
further comprises two table portions (144), arranged one on the outside of each set
of rollers, and the workpiece support surface of each table portion (144) lying also
in the workpiece support plane (30).
[0028] The workpiece clamping and feeding means of the system also comprises two sets of
workpiece clamping and feeding rollers (146), each set comprising four such rollers,
one associated with each workpiece support roller (140), and the arrangement being
such that the axes of associated rollers lie vertically one above the other. Thus
the sets of rollers (146) are so arranged as also to provide the aperture (142) therebetween,
said aperture thus extending parallel, or substantially so, to the rollers (146).
[0029] Each roller (146) has its end portions of reduced diameter, and the reduced end portions
pass through vertical slots formed in each of the end blocks (118) and are supported
in a lifting frame (148) for heightwise movement relative to the end blocks (118).
The rollers (146) are thus able to be lifted bodily as a unit away from the workpiece
support rollers (140). In addition, the reduced diameter end portion of each roller
is supported in a bearing block (150) which is spring-urged downwardly under a light,
but adjustable, pressure, whereby each roller is resiliently urged towards its associated
workpiece support roller (140). A load of up to 30 Newtons applied to each roller
has been found satisfactory for this purpose. For raising the lifting frame (148),
furthermore, four piston-and-cylinder arrangements (152) are provided, mounted one
at each corner of the carriage (116) and connected via a pivoting lever (154) with
the lifting frame, the four arrangements (152) operating in synchronism with one another
for this purpose.
[0030] Each of the workpiece clamping and feeding rollers (146) and also each of the workpiece
support rollers (140) has a diameter in the order of 10 to 15mm and the workpiece-engaging
surface of each roller has a relatively high frictional coefficient. In one embodiment
of the invention the workpiece-engaging surface of each roller (140,146) may be constituted
by a layer of abrasive material, e.g. emery paper or cloth.
[0031] Alternatively, the surface of each roller may be constituted by a layer of a tacky
but non-adhesive material. One such material is a silicone rubber available from Dowty
Woodville Polymers Ltd., of Swadlincote, England, under the trade name WPSP 3707.
[0032] The rollers (140,146) are driven in synchronism with one another, each set of rollers
(i,e, set of rollers (146) together with its associated rollers (140)) having associated
therewith a stepping motor (160) (constituting fifth motor means), said motors being
arranged diagonally opposite one another on the carriage (116), more particularly
one on each of the end blocks (118). Each stepping motor (160) is operatively connected
to the rollers (140,146) of its set by timing belts (162) and double pulleys (164)
mounted on the ends of the rollers. The stepping motors (160) are so mounted on the
end blocks (118) so that heightwise movement of the lifting frame (148) does not affect
the driving relationship between the motor and the first of the pulleys.
[0033] The workpiece feeding system further comprises a camera (170) (only an outline of
which is shown in Figure 2) which is mounted on a frame (not shown) above the carriage
(116) and to the right-hand side (viewing Figure 2) of the sewing machine, in alignment
with the aperture (142). For cooperating with the camera (170) a lamp (172) is arranged
beneath the carriage (116) so as to backlight (i.e. illuminate from behind) the aperture
(142). The camera (170) comprises an array of cells by which, in a line scanning operation,
the peripheral outline of a workpiece being fed across the aperture (142) can be progressively
detected, i.e. line by line.
[0034] The camera and its associated detection system are generally similar to that described
in GB-A 2067326 and form part of control means of the illustrative machine. Thus,
this system is capable of operating in a "teaching" mode in which, by scanning the
peripheral outline of a workpiece moved progressively across the aperture (142) and
by processing the signals thus obtained from the camera, as described in the aforementioned
U.K. specification, a unique set of parameters for each "taught" workpiece can be
determined, which set of parameters is then stored in a computer memory forming part
of the system. The system also operates in a "recognition" mode in which again, using
the same principles, a set of parameters is determined for a workpiece presented thereto,
but in this case the set of parameters is compared with the stored sets and an identification
of the presented workpiece is thus established, again as described in the said U.K.
specification.
[0035] In incorporating this system into the illustrative machine, there is associated with
each stored set of parameters a stitch pattern data file which contains instructions
for the motor means (160,124) of the drive means, which instructions thus define the
appropriate movements to be imparted to the workpiece in first and second directions
to move it relative to the sewing needle in accordance with the stitch pattern associated
with the workpiece identification. Thus when a workpiece is recognised in the recognition
mode of the camera/detection system and its set of parameters is determined, the relevant
stitch pattern data file is automatically accessed for the appropriate stitch pattern
to be sewing on the workpiece.
[0036] The camera/detection system, in its recognition mode, also identifies the location
and orientation of the workpiece presented thereto and is capable of modifying the
data stored in the appropriate stitch pattern data file, prior to commencement of
the sewing operation, to take into account the location and orientation of the workpiece
as determined by said system.
[0037] Thus, in the operation of the illustrative machine, the operator first places a workpiece
to be operated upon on the forward table portion (144) and feeds the workpiece into
the nip formed by the first rollers (140,146) whereupon the workpiece is fed by the
operation of the driven rollers (146) beneath the camera (170) and across the aperture
(142) in a first, workpiece recognition, step. As already mentioned, in this step
not only is the workpiece shape detected and thus identified, but also the orientation
of the workpiece is determined and its location within the rollers (140,146), and
in accordance with such detection firstly the desired stitching pattern data file
is accessed and data is then modified in accordance with the orientation and location
of the workpiece. Under the programmed control of this modified data the carriage
(116) is then driven and the rollers (146) are also driven to move the workpiece in
the first and second directions so that the start position for the stitching is coincident
with the needle penetration point, and thereupon a sewing cycle is initiated, the
stepping motors (124,160) receiving drive signals according to the modified stitch
pattern data whereby the carriage (116) and the rollers (146) are operated in order
to cause the workpiece to follow the desired path.
[0038] The control means is adapted to cause work supported on the workpiece supporting
means, to be moved along two coordinate axes in timed relation with the operation
of the first, second, and third motor means; thus the workpiece is moved only when
the needle is out of the workpiece.
[0039] It will be appreciated that an automatic stitching operation can be performed on
a workpiece without the need for the workpiece to be held in a pallet in accordance
with a programmed instruction, serving to supply the desired drive signals to the
stepping motors (124,160), according to the particular stitch pattern appropriate
to the workpiece. In the illustrative system, however, the computer means by which
the drive signals are supplied to the motors (124,160) also provides the memory store
in which the stitch pattern data files are stored and from which they can be accessed
in accordance with the workpiece identification. The third and fourth motors (6,28)
are caused to operate in timed relation with each other and with the fourth and fifth
motors (124,160). The operation of the first motor means (19) is also coordinated
by the control means with that of the motor means (6,28,124,160) so that the operating
instrumentalities (40,42) assume a desired orientation relative to the direction of
movement of the work as the workpiece supporting means moves the work. The desired
orientation, in the case of the stitching instrumentalities, would be such that the
stitching instrumentalities are aligned with the direction of feed of the workpiece,
suitably with a lengthwise axis of the presser foot lying long or tangential to the
direction of feed of the workpiece supporting means and with the wider dimension of
a chisel point needle perpendicular to the direction of feed of the workpiece supporting
means.
[0040] The illustrative machine ensures that the direction of feed of the workpiece supporting
means always adopts an optimum direction relative to the stitching instrumentalities
and this militates. against the stitch malformation problems which have arisen in
other cases. The signals for controlling operation of the first and second motors
(19,33) are readily derived from the conventional stitching coordinate data stored
in the stitch pattern data file (commonly on an EPROM) utilised in known automatic
sewing machines, for example the MPCS machine supplied by the applicant company. It
is important that the phase of the motor means of the illustrative machine and the
various displacements are accurately controlled. It is, of course, essential that
the needle bar (12) and bobbin mechanism (29) are correctly positioned initially.
Thereafter the first motor means (19) rotates the carriages (16,27) through equal
angles, so as to maintain them in correct alignment with one another.
[0041] In a machine otherwise similar to the illustrative machine, work to be stitched is
first mounted in the plane (30) on a so-called X-Y table of known construction, suitably
positioned in a pallet in a manner well known in automatic stitching of shoe uppers.
In this case control means is likewise programmed with the details of the stitching
pattern to be applied to the shoe upper and the operating instrumentalities (40,42)
are caused to operate to stitch the desired pattern on the shoe upper, the control
means controlling the operation of the fourth and fifth motor means (not shown) to
appropriately move the X-Y table rectilinearly along two coordinate axes perpendicularly
to one another, thus moving the workpiece supporting means, namely the pallet, and
the work carried thereby passed the sewing instrumentalities (40,42)
1. A machine for operating on workpieces, comprising workpiece supporting means (140,146),
first and second rotatable carriages (16,27) mounted at opposite sides of the workpiece
supporting means (140,146), first operating instrumentalities (40) mounted on the
first carriage (16), second operating instrumentalities (42) mounted on the second
carriage (27), drive means (124,160) for moving a workpiece relative to the first
and second operating instrumentalities (40,42), first motor means (19) for rotating
the first carriage (16) about a first axis (A) and for rotating the second carriage
(27) about a second axis (B), which axes (A,B) extend substantially transversely to
the direction of movement of the workpiece, characterised by second motor means (6),
mounted on the first carriage (16), for driving the first operating instrumentalities
(40), third motor means (28), mounted on the second carriage (27), for driving the
second operating instrumentalities (42), and control means (210) for controlling the
second and third motor means (6,28) to operate in a synchronous relationship with
one another.
2. A machine according to Claim 1 wherein the first and second axes (A,B) are coaxial.
3. A machine according to Claim 1 or Claim 2 wherein the first and second carriages (16,27)
each comprise a timing pulley (17,31) around which an associated toothed timing belt
(18,32) extends, each belt (18,32) passing around an associated toothed wheel secured
to an output shaft (200) of the first motor means (19).
4. A machine according to Claim 1 or Claim 2 wherein the first motor means (19) comprises
two motors (220,230) each associated with one of the first and second carriages (19,27).
5. A machine according to Claim 4 wherein the first and second carriages (16,27) each
comprise a timing pulley (17,31) around which an associated toothed timing belt (18,32)
extends, the belts (18,32) passing around toothed wheels secured to an output shaft
of the associated one of the two motors (220,230).
6. A machine according to Claim 4 or Claim 5 wherein the control means (210) controls
the two motors (220,230) of the first motor means (19) to operate in a synchronous
relationship with one another.
7. A machine according to any proceeding Claim wherein the control means (210) controls
the first motor means (19) to operate in a synchronous relationship with the second
and third motor means (6,28).
8. A machine according to any of the preceding Claims wherein the drive means (124,160)
moves a workpiece on two coordinate axes under the control of the control means (210)
in synchronous relationship with the first motor means (19).
9. A machine according to Claim 8 wherein the workpiece supporting means comprises parallel
rollers (140,146) by which a workpiece can be supported and which are mounted for
rotation about rotational axes thereby to move the workpiece along a first of the
coordinate axes and for movement in a direction parallel with the rotational axes
to move a workpiece along a second of the coordinate axes, perpendicular to the first
axis.
10. A machine according to Claim 9 wherein the drive means comprises fourth motor means
(124) for moving a workpiece on the second of the coordinate axes and fifth drive
means (160) for rotating the rollers (146).
11. A machine according to Claim 8 further comprising carrier means for carrying the workpiece
supporting means (140,146), the carrier means being mounted for movement along the
two coordinate axes, and wherein the drive means comprises fourth motor means (124)
and fifth motor means (160) for moving the carrier means along the coordinate axes.
12. A machine according to any preceding Claim which is for sewing.