BACKGROUND OF THE INVENTION
[0001] The present invention relates to a printing device, and to a printing state and printing
position detection and correction methods for the printing device, wherein, with respect
to a duplicator of the printing device, the number of ink rolls to be interposed between
a bottling roll for supplying ink and an application roller for applying ink onto
a printing impression roll is reduced; the ink is thereby rapidly supplied to the
printing impression roll, the scattering of ink adhering to each of the rolls and
the heating of each of the rolls are restricted to a minimum, and the color of ink
to be supplied can be changed with ease; and with respect to the duplicator having
a reciprocating printing impression roll, the construction is made to properly adjust
for the error of the printing position which occurs due to the deviation of a printing
paper sheet generated during contact of the impression face of the printing impression
roll with the printing paper sheet, the friction resistance during contact of the
printing impression roll with the printing paper sheet to perform forward or backward
movement, the fact that the printing paper sheet is not properly supplied and arranged
at a specified place on a base stand and the like; the detachment of an upper chase
plate can be performed safely and with ease in a die cutting device for punching labels,
seals and the like in which a pattern or letters is suitably printed on paper or film
by the duplicator without cutting the peeling sheet, with respect to a punched residue
winding device, while allowing continuous punched residue generated when a product
is suitably and continuously punched from a strip-shaped printed article which is
not to be cut, it becomes possible to tightly wind by performing the so-called surface
winding to securely reel the continuous punched residue without loss, and if the punched
residue is cut, a reeling device for reeling the residue and a device in an upstream
step thereof are immediately stopped, and control is made extremely simple, rapid,
and accurate so as to make the printing state of the strip-shaped printed article
and the downstream processing state by a downstream step processing device to be regular
within an acceptable range in relation to the printing device; and the present invention
further relates to the printing state and to the printing position detection and correction
methods for the printing device.
Prior art
[0002] With respect to a printing device comprising a duplicator for performing intermittent
printing onto a strip-shaped article subjected to printing supplied from a paper supply
device using a printing impression roll which performs positive or reversed rotation
when performing forward or backward movement in a direction perpendicular to a transmission
direction of the strip-shaped article subjected to printing; a die cutting device
for punching a strip-shaped printed article printed by the duplicator into a suitable
shape; and a punched residue winding device for winding a punched residue after punching
by the die cutting device; in the case of the duplicator, an application roller for
applying ink during the forward step onto a printing impression face of the printing
impression roll which performs positive or reversed rotation while performing forward
or backward movement, and an application roller for applying ink during the backward
step, are allowed to contact each of the individual ink rolls which rotate in the
reverse direction with respect to the rotation direction of each of the application
rollers, so as to adhere ink onto each of the application rollers; and in the conventional
duplicator, for example, as shown in Figs. 5A, 5B, and 5C, a plurality of ink rolls
are interposed between a bottling roll 46 for sending ink from an ink tank 45 and
the application roller 48 for applying ink onto the printing impression roll 47.
[0003] By disposing such a plurality of ink rolls therebetween, the adhesion of ink onto
the application roller for applying ink onto the printing impression roll has been
equalized.
[0004] Additionally, in contrast, with respect to a duplicator in which a printing impression
roll is allowed to perform positive or reversed rotation with forward or backward
movement, and in which a printing paper sheet is intermittently supplied and stopped
by a certain length in a direction perpendicular to the forward or backward movement
direction to perform printing, a phenomenon has occurred in which the printing paper
sheet deviates slightly during contact of the printing impression roll with the printing
paper sheet.
[0005] The applicant has made various improvements for devices for adjusting such deviation
of the printing paper sheet, and for example, has filed a patent application as Japanese
Patent Application No. 59-162505.
[0006] This patent application applies to a duplicator having a reciprocating printing impression
roll which is formed such that a rack mechanism is formed in parallel with the moving
direction of a reciprocating printing impression roll, a gear is attached to one end
of a rotation shaft of the printing impression roll, and the gear is allowed to engage
with a rack of the rack mechanism; thereby the printing impression roll is allowed
to perform positive or reversed rotation in accordance with the reciprocating movement;
characterized in that an operation control mechanism is arranged for controlling operation
of the above-mentioned printing impression roll; the operation control mechanism comprises
a preceding positive or reversed rotation mechanism which permits rotation in which
the positive or reversed rotation in accordance with the reciprocating movement of
the above-mentioned printing impression roll is faster than the standard positive
or reversed rotation when the engagement of the above-mentioned gear with the rack
of the rack mechanism is the engagement of a standard gear with a standard rack engaging
therewith, and a slip driven rotation mechanism which rotates the printing impression
roll to slip the forced positive or reversed rotation to simulate the rotation due
to the engagement of the above-mentioned gear with the rack of the rack mechanism
to some extent when the printing impression roll is applied with forced positive or
reversed rotation force to rotate faster than the standard positive or reversed rotation;
the above-mentioned rack mechanism is formed such that a first rack and a second rack
arranged in parallel are allowed to approach or contact so as to simultaneously engage
the above-mentioned gear with the first rack and the second rack; tooth grooves of
the first rack and the second rack are formed to have a groove width wider than that
of the standard rack; the formation is made to suitably deviate phases of the tooth
grooves of the first rack and the second rack; the formation is thereby made such
that an engagement state of simultaneous engagement of the gear with the first rack
and the second rack is controlled to give forced positive or reversed rotation so
as to slightly precede the rotation in accordance with the reciprocating movement
of the printing impression roll with respect to the above-mentioned standard positive
or reversed rotation.
[0007] Furthermore, the present state of the art in the printing device with respect to
the control of a printing state of the strip-shaped printed article and a downstream
processing state by the downstream step processing device is such that trial printing
is performed several times, a skilled person observes it visually so as to judge whether
the error is within an acceptable range or exceeds the range, and correction is made
by manual work in accordance with the perception of the skilled person.
[0008] Additionally, a die cutting device in such a printing device is formed to have a
sliding mechanism for detaching its upper chase plate in which, between an upper frame
and a lower frame of the die cut of the printing device, items such as labels, seals
and the like are inserted into the upper chase plate made of thick steel attached
with a punching blade at its lower face in a detachable manner via suitable rails
at both sides in a manner simply capable of free insertion and detachment in forward
and rearward directions, and when the punching blade is exchanged or the punching
blade is inspected, the upper chase plate is slid forwardly to once remove the upper
chase plate from the rails, and thereafter the upper chase plate is turned.
[0009] In addition, a printing production device for labels and the like is provided for
various markets in which a strip-shaped printed article on which a pattern or letters
is continuously and suitably printed by a duplicator, is suitably and continuously
punched by a die cutting device at a portion containing the pattern or letters as
a predetermined product in the next step, and such a printing production device for
labels and the like is necessarily added and provided with a punched residue winding
device after punching the product with respect to the strip-shaped printed article
as having a reeling device for automatically winding the continuous punched residue
generated during the operation period.
[0010] Such a punched residue winding device has a general structure in which the continuous
punched residue, after suitably and continuously punching a predetermined product
from the strip-shaped printed article by means of the die cutting device, is simply
and automatically wound by means of the reeling device.
[0011] However, in the conventional duplicator, with respect to its ink supply mechanism,
a plurality of ink rolls is interposed between the bottling roll for supplying ink
and the application roller for applying ink onto the printing impression roll, and
it has therefore taken a long time to allow ink to arrive at the printing impression
roll from the ink tank.
[0012] In addition, a plurality of ink rolls rotate, so that ink adhered to each of the
rolls has scattered. At the same time, a plurality of ink rolls are in rotating abutment,
so that each of the ink rolls has been easily heated.
[0013] Furthermore, because of the presence of a plurality of ink rolls therebetween, a
plurality of ink rolls should be exchanged when the color of the ink is changed, and
it has taken a long time to do the exchanging work or washing work for the roll.
[0014] In addition, in the patent application in relation to the above-mentioned Japanese
Patent Application No. 59-162505, although the deviation of the printing paper sheet
generated during the contact of the impression face of the printing impression roll
with the printing paper sheet can be adjusted, it has been impossible to adjust the
deviation of the printing paper sheet generated during the reciprocating movement
on the printing paper sheet after the contact of the printing impression roll with
the printing paper sheet.
[0015] This deviation of the printing paper sheet occurs due to frictional resistance during
reciprocating movement with the contact of the printing impression roll with the printing
paper sheet, and due to the fact that the printing paper sheet is not accurately supplied
and arranged at a specified place on a base stand and the like.
[0016] As a result, for example, when a printed portion is punched by a press machine or
the like after the completion of printing during the production of labels and the
like, the print position deviates from a predetermined position, so that problems
have occurred in which the pattern of a label or the like cannot be accurately punched
during the punching process.
[0017] In addition, in order to avoid such a situation, a lock bolt which fixes the printing
impression roll and its gear is loosened, and the change of the phase of the printing
impression roll must be set by manual rotation; the adjustment of the contact face
between the impression face of the printing impression roll and the printing paper
sheet has therefore been extremely troublesome.
[0018] Furthermore, printing operation should be interrupted one by one so as to perform
such an adjustment, and this has consumed time in the printing operation.
[0019] On the other hand, with respect to the printing device, in relation to the control
of the printing state of the strip-shaped printed article and the downstream processing
state by the downstream step processing device, a long time is required for correction,
even in the case of being performed by a skilled person, or the correction cannot
be made accurately due to dependency on the perception of the operator, or the labor
costs become high because of the requirement of a skilled person; therefore, it has
been regarded as completely impossible to contemplate lowering the cost of printing,
which has been a large problem in printing work.
[0020] In addition, with respect to the die cutting device, due to a combination of the
facts that the punching blade is attached to the lower face of the upper chase plate
and the upper chase plate is made of thick steel, the upper chase plate is extremely
heavy, and it is therefore troublesome to exchange the punching blade or inspect the
punching blade, and there is a fear of accidental dropping, which is extremely dangerous.
[0021] Furthermore, in the case of the structure of the above-mentioned punched residue
winding device, the continuous punched residue is highly likely to be cut, and the
punched residue itself is a strip-shaped article after the punching of the product,
so that it is cut during winding, or it is almost impossible to tightly wind, and
the continuous punched residue cannot be wound in a regular manner, resulting in occurrence
of various inconveniences.
SUMMARY OF THE INVENTION
[0022] Thus, the present invention has been created, having as one of its objects the reduction
of the number of the ink rolls to be interposed between the bottling roll for supplying
ink and the application roller for applying ink onto the printing impression roll,
thereby rapidly supplying the ink to the printing impression roll, the scattering
of ink adhered to each roll and the heating of each roll are restricted to the minimum,
and the color of ink to be supplied can be changed with ease, and it makes it possible
by extremely simple operation to adjust the error of the printing position which occurs
due to the deviation of the printing paper sheet generated during the contact of the
impression face of the printing impression roll with the printing paper sheet, the
frictional resistance during the reciprocating movement of the printing impression
roll with the contact with the printing paper sheet, the fact that the printing paper
sheet is not accurately supplied and arranged at a specified place on the base stand
and the like, and the control can be performed extremely simply, rapidly, and certainly
in order to make the printing state of the strip-shaped printed article and the downstream
processing state by the downstream step processing device to be proper within an acceptable
range, and with respect to the die cutting device, the exchange of the punching blade
and the inspection of the punching blade can be performed by means of extremely easy
operation, so as to provide an upper chase plate sliding mechanism which is extremely
safe with no fear of accidental dropping, and the continuous punched residue generated
during suitable and continuous punching of the product from the strip-shaped printed
article is reeled without cutting in a regular manner, and when the punched residue
is cut, the reeling device for reeling the residue, and the device in the upstream
step thereof, are immediately stopped so as to avoid jamming, and a state can be ensured
in which the continuous punched residue can be treated in a regular manner.
[0023] The present invention offers a solution for the problems in the above-mentioned task
in accordance with the fact that, with respect to a printing device comprising a duplicator
for performing intermittent printing onto a strip-shaped article subjected to printing
supplied from a paper supply device using a printing impression roll which performs
positive or reversed rotation while performing forward or backward movement in a direction
perpendicular to a sending direction of the strip-shaped article subjected to printing;
a die cutting device for punching a strip-shaped printed article printed by the duplicator
into a suitable shape; and a punched residue winding device for winding a punched
residue after punching by the die cutting device; the duplicator is provided with
an ink applying device which allows an application roller for applying ink during
the forward step onto a printing impression face of the printing impression roll which
performs positive or reversed rotation while performing forward or backward movement
and an application roller for applying ink during the backward step to contact with
each of individual ink rolls which rotate in the reversed direction with respect to
the rotation direction of each of the application rollers so as to adhere ink onto
each of the application rollers; the ink applying device comprises a bottling roll
for sending ink from an ink tank, an access roll which performs rotational movement
with a support arm so as to suitably abut against the bottling roll; and a fixed metal
roll and a kneading roll for adhering ink supplied by the bottling roll and the access
roll onto the ink rolls; and the kneading roll is rotated at a high speed so as to
adhere ink onto the kneading roll, the ink rolls and the fixed metal roll to circulate
it, whereby the construction is such that the adhesion of ink onto the application
rollers is equalized.
[0024] Additionally, a solution is offered for the above-mentioned task in accordance with
the fact that the ink applying device is constituted by fixing the bottling roll for
sending ink from the ink tank, the access roll which performs rotational movement
with the support arm to suitably abut against the bottling roll, and the fixed metal
roll and the kneading roll for adhering ink supplied by the bottling roll and the
access roll onto the ink rolls to a sliding base stand which is attached in a manner
capable of sliding in the horizontal direction via a rail; the sliding base stand
is suitably moved to allow the kneading roll to abut against the ink roll, and the
kneading roll is rotated at a high speed so as to adhere ink onto the kneading roll;
the ink rolls and the fixed metal roll to circulate it, whereby the formation equalizes
adhesion of ink onto the application rollers.
[0025] The problem of the above-mentioned task is solved in accordance with the fact that
the ink applying device is formed such that an ink supply body comprising the ink
tank and the bottling roll is installed on the sliding base stand in a detachable
manner.
[0026] Additionally, the problem of the above-mentioned task is solved in accordance with
the fact that with respect to the printing device, the duplicator is constituted to
have the printing impression roll of forward or backward movement which is formed
such that a rack mechanism is formed in parallel with the movement direction of the
printing impression roll which performs forward or backward movement, a gear is attached
to one end of a rotation shaft of the printing impression roll, and the printing impression
roll is allowed to perform positive or reversed rotation in accordance with the forward
or backward movement by engaging the gear with a rack of the rack mechanism, a preceding
positive or reversed rotation mechanism is arranged such that the positive or reversed
rotation in accordance with the forward or backward movement of the printing impression
roll is made to have faster rotation than the standard positive or reversed rotation
in which the engagement of the gear with the rack of the rack mechanism is regarded
as the engagement of a standard gear with a standard rack engaging therewith, the
rack mechanism is formed such that a first rack and a second rack arranged in parallel
are allowed to approach or contact so as to simultaneously engage the gear with the
first rack and the second rack, tooth grooves of the first rack and the second rack
are formed to have a groove width which is wider than that of the standard rack, the
formation is made to suitably deviate phases of the tooth grooves of the first rack
and the second rack, and thereby the formation is made such that an engagement state
of simultaneous engagement of the gear with the first rack and the second rack is
controlled to give forced positive or reversed rotation so as to slightly precede
the rotation in accordance with the forward or backward movement of the printing impression
roll with respect to the standard positive or reversed rotation, and the rack mechanism
is constituted in a manner capable of movement in the forward or backward movement
direction of the printing impression roll.
[0027] On the other hand, the problem of the above-mentioned task is solved in accordance
with the fact that with respect to a printing state detection and correction method
for a printing device comprising a duplicator for performing intermittent printing
onto a strip-shaped article subjected to printing supplied from a paper supply device
using a printing impression roll which performs positive or reversed rotation while
performing forward or backward movement in a direction perpendicular to a sending
direction of the strip-shaped article subjected to printing, a die cutting device
for punching a strip-shaped printed article printed by the duplicator into a suitable
shape, and a punched residue winding device for winding a punched residue after punching
by the die cutting device, when a pattern or letters are continuously and suitably
printed onto the strip-shaped article subjected to printing by means of the duplicator
to form a print portion, a variable density indicating portion to serve as a standard
for judgement of variable density of each color is printed in the same manner using
ink used for the formation of the print portion at a proper position around the print
portion to be printed; and at first a standard variable density for each color of
the variable density indication portion is registered as data; next, a CCD camera
is installed at a proper position through which the strip-shaped printed article passes
after printing; the variable density indicating portion is monitored by means of the
CCD camera to detect the variable density; and using data obtained thereby, the variable
density for each color is compared with the standard variable density for each color,
and instruction of correction is not given when the error is within a range of setting
of the standard, or instruction of correction is given when the error is outside the
range of setting of the standard so as to control and adjust a sending amount of ink
and the like.
[0028] Furthermore, the problem of the above-mentioned task is solved in accordance with
the fact that with respect to a printing position detection and correction method
for a printing device comprising a duplicator for performing intermittent printing
onto a strip-shaped article subjected to printing supplied from a paper supply device
using a printing impression roll which performs positive or reversed rotation while
performing forward or backward movement in a direction perpendicular to a sending
direction of the strip-shaped article subjected to printing, a die cutting device
for punching a strip-shaped printed article printed by the duplicator into a suitable
shape, and a punched residue winding device for winding a punched residue after punching
by the die cutting device, when a pattern or letters are continuously and suitably
printed onto the strip-shaped printed article by means of the duplicator to form a
print portion, a matchmark for position determination of printing is formed beforehand
at a proper position around the print portion to be printed; and at first, a regular
positional relationship when the print portion is printed at a regular position is
registered as data beforehand; next, a CCD camera or a sensor is installed at a proper
position through which the strip-shaped printed article passes after printing, the
matchmark formed at the proper position around the print portion is monitored by means
of the CCD camera or the sensor so as to detect the regular positional relationship
of the matchmark; and data obtained thereby are compared with the regular positional
relationship of the matchmark, and correction instructions are not given to a downstream
step processing device which performs downstream processing of the strip-shaped printed
article when the error is within a range of setting of the standard, or instruction
of correction is given to the downstream step processing device when the error is
outside the range of setting of the standard so as to correct and adjust the positional
deviation corresponding to the error.
[0029] The problem of the above-mentioned task is solved in accordance with the fact that
with respect to the printing device, the die cutting device is allowed to have a structure
such that an upper chase plate having its lower face detachably attached with a punching
blade is inserted between an upper frame and a lower frame via guide members at both
sides in a manner capable of free insertion and drawing in forward and rearward directions
and capable of freely turning upward.
[0030] The problem of the above-mentioned task is solved in accordance with the fact that
with respect to the die cutting device, each of the guide members is formed respectively
such that a sliding receiving plate having a sliding groove portion at the inside
face for sliding each of the stoppers provided projecting laterally at both sides
of a rearward end of the upper chase plate respectively is provided at the inside
of a forward end portion of a guide member main body, a stopper receiving means for
stopping each of the stoppers is provided at a forward end of the sliding receiving
plate, and a holding means for holding the upper chase plate to turn is provided at
an upper face at a rearward portion of the sliding receiving plate.
[0031] The problem of the above-mentioned task is solved in accordance with the fact that
with respect to the printing device, in relation to the punched residue winding device,
a reeling device for the punched residue is constituted by a reeling roller which
performs driving and rotation and a reeling auxiliary roller which is arranged in
a substantially parallel manner closely adjacent to the reeling roller, the reeling
roller is formed so as to wind at a speed faster than a printing speed by the duplicator
by a certain ratio, the formation is made to apply pressure in a direction to abut
against the reeling auxiliary roller by its own weight or suitable urging force, and
the formation is made to allow the continuous punched residue to pass between the
reeling roller and the reeling auxiliary roller so as to wind around the reeling roller.
[0032] The problem of the above-mentioned task is solved in accordance with the fact that
with respect to the punched residue winding device, the continuous punched residue
to be wound by the reeling roller has one face as an adhesive adhering face, and the
construction is made such that winding is performed allowing the adhesive adhering
face to contact with the peripheral surface of the reeling roller.
[0033] Furthermore, the problem of the above-mentioned task is solved in accordance with
the fact that with respect to the punched residue winding device, a residue cut detecting
bar which is arranged to give tension which does not cause cutting of the punched
residue by means of its own weight or urging force is provided between a guide roller
arranged at a rearward portion from the die cutting device and the reeling device
for reeling the punched residue arranged at a rearward portion from the guide roller,
and the formation is made such that when the repulsive resistance from the punched
residue ceases in a state of giving tension to the punched residue by means of the
residue cut detecting bar, the entire apparatus including the die cutting device and
the reeling device is immediately stopped.
[0034] In the printing device according to the present invention, in relation to the duplicator
thereof, when the ink is supplied from the ink tank to the ink roll via the bottling
roll, the access roll, the fixed metal roll, and the kneading roll, the kneading roll
is rotated at a high speed so as to adhere the ink onto the kneading roll, the ink
roll, and the fixed metal roll to circulate it; thereby the adhesion of ink onto the
application roller is made uniform.
[0035] In addition, to the sliding base stand are fixed the bottling roll for sending ink
from the ink tank, the access roll which rotates with the support arm to suitably
abut against the bottling roll, and the fixed metal roll and the kneading roll for
adhering ink supplied by the bottling roll and the access roll onto the ink roll,
the sliding base stand is suitably moved to allow the kneading roll to abut against
the ink roll, and the kneading roll is rotated at high speed so as to adhere the ink
onto the kneading roll, the ink roll, and the fixed metal roll to circulate it.
[0036] When the color of the ink is changed, the ink supply body is removed, an ink tank
provided with ink having a predetermined color is installed onto the ink supply body,
and this ink supply body is installed onto the sliding base stand.
[0037] In addition, in the printing device according to the present invention, at first,
assuming that the printing paper sheet does not deviate when the printing paper sheet
contacts with the printing impression, the positional relationship between the gear
of the printing impression roll and the rack mechanism is set so as to provide printing
at a regular position. While maintaining the second rack of the rack mechanism to
be fixed, the first rack is moved, and the phase of the tooth for the first rack and
the second rack is deviated. At this time, the tooth grooves of the first rack and
the second rack are made to have a groove width wider than the tooth groove of the
standard rack so as to allow slack beforehand, so that the phase of the tooth for
the first rack and the second rack is deviated, thereby the tooth groove becomes narrow
to approach the width of the tooth groove of the standard rack.
[0038] At a position after the approach toward the tooth groove of the standard rack to
some extent, the first rack is fixed, and the printing impression roll is allowed
to perform forward or backward movement.
[0039] At this time, the preceding positive or reversed rotation mechanism is arranged at
one end of the rotation shaft, so that the gear has the engagement between the gear
and the rack mechanism which always performs preceding rotation to a degree of slack,
and for example, when the printing impression roll 1 moves from the left to the right,
the teeth of the gear abut against the left side of the rack tooth groove, that is,
the rearward side with respect to the moving direction of the gear so as to engage
with the rack mechanism. Therefore, the rotation of the printing impression roll in
this case always maintains a preceding state with respect to the standard rotation
of the printing impression roll rotating in accordance with the forward or backward
movement with the engagement between the rack having the regular groove width and
the gear.
[0040] As described above, the degree of deviation of the printing paper sheet toward the
forward direction of the movement of the printing impression roll during the contact
between the printing paper sheet and the printing impression of the printing impression
roll is offset by allowing the preceding rotation beforehand with respect to the standard
rotation of the printing impression roll.
[0041] In addition, the deviation of the printing paper sheet which occurs due to the frictional
resistance during the forward or backward movement with the contact of the printing
impression roll with the printing paper sheet after the contact of the printing impression
roll with the printing paper sheet, the fact that the printing paper sheet is not
accurately supplied and arranged at a specified place on the base stand and the like
is offset by moving the rack mechanism toward the forward or backward movement direction
of the printing impression roll. That is, when the rack mechanism is moved in the
forward or backward movement direction of the printing impression roll, the printing
impression roll also rotates via the gear in accordance with the moving action, so
that the contact face between the printing paper sheet and the printing impression
of the printing impression roll is adjusted using the rotation of the printing impression
roll in accordance with the movement of the rack mechanism.
[0042] On the other hand, with respect to the printing state and the printing position detection
and correction methods for the printing device according to the present invention,
in the case of the detection and correction of the printing state for the printing
device, when a pattern or letters is continuously and suitably printed onto the strip-shaped
article subjected to printing by means of the printing device to form the print portion,
the variable density indicating portion to serve as the standard for judgement of
variable density of each color is printed in the same manner using ink used for the
formation of the print portion at the proper position around the print portion to
be printed, and at first, the standard variable density for each color of the variable
density indicating portion is registered as data; next, the CCD camera is installed
at the proper position through which the strip-shaped printed article passes after
printing, the variable density indicating portion is monitored by means of the CCD
camera to detect the variable density; and using data obtained thereby, the variable
density for each color is compared with the above-mentioned standard variable density
for each color, and instruction of correction is not given when the error is within
a range of the set standard, or instruction of correction is given when the error
is outside the range of the set standard so as to control and adjust the amount of
ink sent and the like; and thereby, during the printing of the print portion, the
variable density indicating portion has been printed in the same manner as the variable
density judgement standard at the proper position around the print portion, so that
the variable density indicating portion is under the same conditions as those of the
print portion; and the variable density indicating portion and the standard variable
density are converted into numerical image values by means of the CCD camera to perform
comparison, so that extremely accurate judgement of variable density becomes possible;
and moreover, the conversion into data as an image can be performed using the CCD
camera, so that computer processing can be conducted extremely easily, and when the
amount of ink sent is controlled via a computer by means of a control unit, then automatic,
rapid, and accurate control can be carried out.
[0043] In addition, in the case of the detection and correction of the printing position
for the printing device, when a pattern or letters is continuously and suitably printed
onto the strip-shaped printed article by means of the printing device to form the
printed portion, the matchmark for position determination of printing is formed beforehand
at the proper position around the print portion to be printed; and at first, the regular
positional relationship when the print portion is printed at the regular position
is registered as data beforehand; next, the CCD camera or the sensor is installed
at the proper position through which the strip-shaped printed article after printing
passes; the matchmark formed at the proper position around the print portion is monitored
by means of the CCD camera or the sensor so as to detect the regular positional relationship
of the matchmark; and data obtained thereby are compared with the regular positional
relationship of the matchmark, and instruction of correction is not given to the downstream
step processing device which performs downstream processing of the strip-shaped printed
article when the error is within a range of setting of the standard, or alternatively,
instruction of correction is given to the downstream step processing device when the
error is outside the range of setting of the standard so as to correct and adjust
the positional deviation corresponding to the error, thereby the positional relationship
of the matchmark itself is compared with the position in the regular case to judge
the error thereof, so that in the same manner as the case of the above-mentioned printing
state detection and correction, automatic, rapid, and accurate control can be carried
out.
[0044] In the die cutting device in the printing device according to the present invention,
when the punching blade is exchanged or the punching blade is inspected, unlike the
prior art in which the upper chase plate is slid forward to once remove the upper
chase plate from the rail so as to turn the upper chase plate, the upper chase plate
is instead slid forward via the guide members at both sides so as to turn the upper
chase plate upward.
[0045] In addition, when the punching blade is exchanged or the punching blade is inspected,
each of the stoppers at both sides of the rearward end of the upper chase plate is
slid forward along the sliding groove portion of the sliding receiving plate of each
of the guide members so as to stop each stopper of the upper chase plate with the
stopper receiving means at the forward end of the sliding receiving plate of each
of the guide members, and the upper chase plate is turned upwardly with each stopper
as the center so as to hold both side portions at the upper face of the upper chase
plate with the holding means at the upper face at the rearward portion of the sliding
receiving plate of each of the guide members.
[0046] Furthermore, the punched residue winding device after the punching of the product
in the printing device according to the present invention is formed such that with
respect to the punched residue winding device after the punching of the product for
the strip-shaped printed article in which the strip-shaped printed article continuously
and suitably printed with a pattern or letters by the duplicator is subjected to suitable
and continuous punching using the die cutting device in the next step at the portion
containing the pattern or letters as a predetermined product; and there is provided
the reeling device for automatically winding the continuous punched residue generated
during the period, the reeling device being constituted by the reeling roller which
performs driving and rotation, and the reeling auxiliary roller which is arranged
substantially parallel closely adjacent to the reeling roller; the reeling roller
being formed to apply pressure in the direction to abut against the reeling auxiliary
roller by its own weight or suitable urging force, so that when the above-mentioned
continuous punched residue is allowed to pass between the reeling roller and the reeling
auxiliary roller so as to wind around the reeling roller, the continuous punched residue
is wound around the winding roller while pressure is being applied by the winding
auxiliary roller, so that it is wound tightly.
[0047] Moreover, at this time, the construction is made with respect to the winding speed
by the reeling roller so as to wind at a speed faster than a printing speed by the
duplicator by a certain ratio, so that the continuous punched residue is always wound
in a state of tension, and it is wound tightly and reeled in a regular manner.
[0048] The continuous punched residue to be wound by the reeling roller has as one face
an adhesive adhering face, and the formation is made such that winding is performed
while allowing the adhesive adhering face to contact the peripheral surface of the
reeling roller, so that when it is tightly wound in a regular manner to yield a rolled
state, the so-called surface winding state is obtained, so that no winding deficiency
due to the adhering force of the adhesive results, which is extremely convenient for
handling.
[0049] Furthermore, tension to an extent which does not cause cutting is given to the above-mentioned
punched residue by means of the weight of the residue cut detecting bar itself or
the urging force, thereby when the punched residue is cut, the repulsive resistance
from the punched residue disappears when giving tension to the punched residue by
the residue cut detecting bar, so that the entire apparatus including the above-mentioned
die cutting device and the reeling device is stopped, so as to prevent deficiency
of treatment which may produce winding deficiency and a disordered state of the punching
reside as generated when the punched residue is cut.
BRIEF DESCRIPTION OF THE DRAWINGS
[0050] Fig. 1 is an illustrative front view of one example of the present invention.
[0051] Fig. 2 is a front view of a state in which an ink applying device is attached in
a duplicator as one example of the present invention.
[0052] Fig. 3 is a side view of an ink supply body in which a base frame body is installed
with an ink tank in a duplicator as one example of the present invention.
[0053] Fig. 4 is an exploded plan view of a portion of an ink supply body in which a base
frame body is installed with an ink tank in a duplicator as one example of the present
invention.
[0054] Fig. 5A is a side view showing an installation example of rolls in a conventional
duplicator.
[0055] Fig. 5B is a side view showing an installation example of rolls in a conventional
duplicator.
[0056] Fig. 5C is a side view showing an installation example of rolls in a conventional
duplicator.
[0057] Fig. 6 is a perspective view of an important part showing one example of the present
invention.
[0058] Fig. 7 is a front view showing one example of the present invention.
[0059] Fig. 8 is a diagram of printing steps in the movement in the forward direction of
a printing impression roll.
[0060] Fig. 9 is an enlarged view of an important part showing an engagement state between
a gear and a rack.
[0061] Fig. 10 is a perspective view of an important part of a strip-shaped printed article
in an example of the present invention.
[0062] Fig. 11 is an illustrative side view of a monitoring portion in an example of the
present invention.
[0063] Fig. 12 is a chart in the case of printing state detection and correction in an example
of the present invention.
[0064] Fig. 13 is a chart in the case of printing position detection and correction in an
example of the present invention.
[0065] Fig. 14 is a side view showing one example of the present invention.
[0066] Fig. 15 is a front view showing one example of the present invention.
[0067] Fig. 16 is a plan view with partial omission showing one example of the present invention.
[0068] Fig. 17 is an enlarged perspective view of a left guide member of the present invention.
[0069] Fig. 18 is a perspective view of an important part of an example of the present invention.
PREFERRED EMBODIMENTS OF THE INVENTION
[0070] An example of the present invention will be explained hereinafter on the basis of
the drawings.
[0071] As shown in Fig. 1, a printing device 1 according to the present invention comprises
a duplicator 3 which performs intermittent printing onto a strip-shaped article subjected
to printing S1 supplied from a paper supply device 2 using a printing impression roll
which performs positive or reversed rotation while performing forward or backward
movement in a direction perpendicular to a sending direction of the strip-shaped article
subjected to printing S1, an image processing mechanism 7 which detects and corrects
deviation of a printing position of a printed article and the like, a laminating mechanism
4 which laminates a transparent adhesive film onto a print face of the printed strip-shaped
printed article S2, a die cutting device 5 which punches the strip-shaped printed
article S2 printed by the duplicator 3 into a suitable shape, a punched residue winding
device 6 which winds a punched residue A after punching by the die cutting device
5, and a product winding device 8 which winds the punched product. In the figures
in this case, it is not shown that in the rearward direction of the duplicator 3,
a drying mechanism is arranged for drying ink printed by the duplicator 3.
[0072] The above-mentioned duplicator 3 comprises a bottling roll 13 for sending ink from
an ink tank 12, an access roll 15 which rotates with a support arm 14 to suitably
abut against the bottling roll 13, and a fixed metal roll 18 and a kneading roll 19
for adhering ink supplied by the bottling roll 13 and the access roll 15 onto ink
rolls 16 and 17 as an ink applying device 11.
[0073] The access roll 15 which constitutes the ink applying device 11 has such a structure
that it abuts against the bottling roll 13 when it tilts upward, and it abuts against
the fixed metal roll 18 when it tilts downward. In addition, the kneading roll 19
which abuts against the fixed metal roll 18 comprises two rolls 20 and 21 which rotate
while being provided with a driving device. The two rolls which constitute the kneading
roll 19 abut against the ink rolls 16 and 17 and supply ink to the rolls 16 and 17.
[0074] The ink applying device 11 shown in Fig. 1 is constituted such that to a sliding
base stand 24 attached in a manner capable of sliding in the horizontal direction
via a rail 23 arranged in the lateral direction of a duplicator main body 22 are fixed
the bottling roll 13 for sending ink from the ink tank 12, the access roll 15 which
rotates with the support arm 14 to suitably abut against the bottling roll 13, and
the fixed metal roll 18 and the kneading roll 19 for adhering ink supplied by the
bottling roll 13 and the access roll 15 onto the ink rolls 16 and 17.
[0075] As shown in Fig. 2, the two sliding base stands 24 and 25 are attached to the rail
23, and when the ink tanks 12 for different colors are installed on each of the sliding
base stands 24 and 25, then the sliding base stands 24 and 25 are suitably slid, and
inks having different colors can thereby be easily supplied to the ink rolls 16 and
17.
[0076] In addition, when an ink supply body 26 comprising the ink tank 12 and the bottling
roll 13 is installed on the sliding base stands 24 and 25 in a detachable manner,
inks having different colors may be optionally supplied with ease. For example, as
shown in Fig. 3 and Fig. 4, this ink supply body 26 is constituted by installing the
ink tank 12 which has a box shape having its bottom plate inclined and one side wall
in an open state onto a base frame body 27 provided with the bottling roll 13. The
base frame body 27 fixes both side walls 29 and 30 through a bottom plate 28, and
4 bottling rolls 13 are arranged between both side walls 29 and 30. In addition, the
base frame body 27 is attached with handles 31 and 32 in order to make transportation
thereof easy in a manner capable of free rotational movement.
[0077] On the other hand, as shown in Fig. 3, a side wall 33 of the ink tank 12 is cut out
so as to substantially form a circular arc, so as to abut against a rotation shaft
34 of the base frame body 27 which supports the above-mentioned bottling roll 13 by
a shaft to allow the peripheral surface of the bottling roll 13 to enter into the
ink tank 12. Owing to such a constitution, the ink in the ink tank 12 is sufficiently
adhered to the rotating bottling roll 13. When the ink tank 12 is installed on the
base frame body 27, a stopper 35 which is attached to the bottom plate of the ink
tank 12 abuts against the bottom plate 28 of the base frame body 27 to be fixed at
a predetermined position.
[0078] Printing onto the strip-shaped article subjected to printing S1 placed on a printing
pressurizing stand 36 is performed by rotating and pressurizing a predetermined printing
impression roll 38.
[0079] This printing impression roll 38 proceeds leftwardly from a position shown in Fig.
2 (continuous line) while performing counterclockwise rotation. A printing impression
face of the printing impression roll 38 contacts the strip-shaped article subjected
to printing S1 which stops after being supplied by every certain length in a direction
perpendicular to the proceeding direction of the printing impression roll 38 on the
printing pressuring stand 36 so as to perform the first printing.
[0080] The printing impression roll 38 further proceeds leftward (two-dot chain line in
Fig. 2), which arrives at the left end and changes its rotation direction into the
clockwise direction to begin proceeding in the right direction. After the printing
impression roll 38 has made the first printing onto the strip-shaped article subjected
to printing S1, the strip-shaped article subjected to printing S1 is subjected to
paper supply by a predetermined length and stops again, and the printing impression
face of the printing impression roll 38 proceeding from the left end contacts this
strip-shaped article subjected to printing S1 to perform the second printing and returns
to the position shown in Fig. 2 (continuous line).
[0081] In the meantime, an application roller 39 abuts against the printing impression face
of the printing impression roll 38 when the printing impression roll 38 proceeds from
the right end to the printing position (continuous line in Fig. 2), and the ink is
applied onto the printing impression face while performing upward movement.
[0082] At this time, since the printing impression roll 38 rotates counterclockwise, the
application roller 39 which abuts there against applies ink while rotating clockwise,
and the application roller 39 performs rotational movement together with its support
arm 40 upwardly during the period of proceeding of the printing impression roll 38
to the central printing position to be lifted up to a position for abutting against
the ink roll 16, which abuts against the ink roll 16 rotating counterclockwise (two-dot
chain line in Fig. 2). Therefore, while maintaining the initial clockwise rotation
of the application roller 39, the ink is smoothly applied onto the printing impression
face.
[0083] During the period in which the printing impression roll 38 completes the first printing
onto the strip-shaped article subjected to printing S1 and proceeds to the left end
of the duplicator main body 22, the strip-shaped article subjected to printing S1
is supplied by a certain length and stops. When the printing impression roll 38 arrives
at the left end of the duplicator main body 22, another application roller 41 performs
rotational movement together with a support arm 42 downward to abut against the printing
impression roll 38 (two-dot chain line in Fig. 2). When the printing impression roll
38 starts proceeding from the left end of the duplicator main body 22 toward the central
direction, the printing impression roll 38 rotates clockwise opposite to the case
of the first printing.
[0084] Therefore, the application roller 41 which abuts against the printing impression
roll 38 applies ink onto the printing impression face while rotating counterclockwise
opposite to the printing impression roll 38, and the application roller 41 performs
rotational movement upwardly together with the support arm 42 during the period of
proceeding of the printing impression roll 38 to the central printing position to
be lifted up to a position to abut against the ink roll 17 (continuous line in Fig.
2). At this time, the ink roll 17 which abuts against the application roller 41 rotates
clockwise opposite to the application roller 41. Therefore, the application roller
41 lifted upward while rotating counterclockwise abuts against the ink roll 17 rotating
clockwise, so that the ink is smoothly applied while maintaining the initial rotation
of the application roller 41.
[0085] The ink rolls 16 and 17, which supply ink to these application rollers 39 and 41,
rotate while abutting against the kneading roll 19 respectively. That is, the roll
20 of the kneading roll 19 which abuts against the ink roll 16 rotates clockwise,
and the roll 21 of the kneading roll 19 which abuts against the ink roll 17 rotates
counterclockwise.
[0086] Thus, the printing impression roll 38 performs the second printing onto the strip-shaped
article subjected to printing S1, which returns to the right end of the duplicator
main body 22, and as shown in Fig. 2, the application roller 39 performs rotational
movement downward together with the support arm 40 to abut against the printing impression
roll 38. During this period, the strip-shaped article subjected to printing S1 is
supplied by a certain length and stops.
[0087] Then, the printing impression roll 38 starts proceeding again from the right end
of the duplicator main body 22 toward the central direction, and goes on to the third
printing in accordance with the same cooperative relationship as that of the first
printing.
[0088] The above-mentioned movement in which the application rollers 39 and 41 abut against
the printing impression roll 38 to thereafter perform the rotational movement to abut
against the ink rolls 16 and 17 and further to perform the rotational movement from
the abutment against the ink rolls 16 and 17 toward the abutment against the printing
impression roll 38 is conducted, for example, by means of suitable cooperation with
cam mechanisms 43 and 44 shown in Fig. 2.
[0089] On the other hand, as described above, the above-mentioned printing impression roll
38 is attached to the duplicator main body 22 in a manner capable of forward or backward
movement, which is supported by the shaft in a rotatable manner.
[0090] A gear 53 is fixed to one end of a rotation shaft 52 of the printing impression roll
38, and at a downward position of this gear 53 is arranged a rack mechanism 54 in
parallel with the forward or backward movement direction of the printing impression
roll 38, and the construction is such that the rack mechanism 54 is allowed to engage
with the gear 53, thereby the printing impression roll 38 is allowed to perform positive
or reversed rotation while performing forward or backward movement. The forward or
backward movement of the printing impression roll 38 is conducted by means of a driving
belt arranged at one end or both ends of the rotation shaft 52.
[0091] At one end of the rotation shaft 52 of the above-mentioned printing impression roll
38 thus formed is arranged a preceding positive or reversed rotation mechanism 57.
[0092] The preceding positive or reversed rotation mechanism 57 thus formed has such a structure
that the positive or reversed rotation in accordance with the forward or backward
movement of the above-mentioned printing impression roll 38 is allowed to rotate faster
than the standard positive or reversed rotation in which the engagement between the
above-mentioned gear 53 and the rack mechanism 54 is regarded as the engagement between
a standard gear and a standard rack engaging therewith. Concretely, as shown in Fig.
6, it comprises a gear 58 which is fixed to one end of the rotation shaft 52 of the
printing impression roll 38 and a rack 59 which is arranged at a downward position
of the gear 58 in parallel with the forward or backward movement direction of the
printing impression roll 38. This rack 59 is set to give rotation faster than the
standard positive or reversed rotation in which the engagement between the above-mentioned
gear 53 and the rack mechanism 54 is regarded as the engagement between the standard
gear and the standard rack engaging therewith.
[0093] At this time, the preceding positive or reversed rotation mechanism 57 may be added
with a slip driven rotation body. With respect to this slip driven rotation body,
when forced positive or reversed rotational force is applied to the printing impression
roll 38 to provide rotation faster than the standard positive or reversed rotation,
the forced positive or reversed rotation is subjected to slip to simulate the rotation
in accordance with the engagement between the above-mentioned gear 53 and the rack
mechanism 54 to some extent so as to allow the printing impression roll 38 to rotate.
Concretely, for example, it comprises a disk which is fixed to the rotation shaft
52 by means of a pin or the like, a gear which outwardly fits to the rotation shaft
52 in a freely rotatable manner and has fewer teeth than those of the above-mentioned
gear 53, a pressurizing disk which outwardly fits to the rotation shaft 52 in a manner
capable of free sliding and is arranged at a position to interpose the gear with the
disk, and a spring which is arranged between a spring base plate fixed to the rotation
shaft 52 and the pressurizing disk and pressurizes the pressurizing disk toward the
direction of the gear (not shown).
[0094] On the other hand, with respect to the above-mentioned rack mechanism 54, a first
rack 60 and a second rack 61 arranged in parallel are allowed to approach or contact,
and the above-mentioned gear 53 engages with the first rack 60 and the second rack
61 at the same time. The teeth of the first rack 60 and the second rack 61 are formed
such that the backlash becomes large when the gear 53 is engaged; that is, the tooth
groove of the rack is made to have a groove width which is wider than the regular
one to provide looseness.
[0095] As shown in Fig. 7, the rack 59 which constitutes the preceding positive or reversed
rotation mechanism 57 is fixed to a frame 62 through a side plate 69. The first rack
60 which constitutes the rack mechanism 54 is installed on a base body 68 for the
rack in a manner capable of sliding. In addition, the second rack 61 which constitutes
the rack mechanism 54 is fixed on the base body 68 for the rack. A base stand 63 for
placing the strip-shaped article subjected to printing S1 is fixed in the duplicator
by means of a constitution other than the frame 62.
[0096] The movement adjustment of the first rack 60 which constitutes the above-mentioned
rack mechanism 54 is performed, for example, as shown in Fig. 6, such that a screw
rod 64 is allowed to abut against one end face of the first rack 60 so as to screw
this screw rod 64. The screw rod 64 is attached at a predetermined position through
a joint piece 65 having substantially an L-shape. Therefore, when the screw rod 64
is rotated, the first rack 60 on the base body 68 for the rack moves to deviate phases
of teeth of the first rack 60 and the second rack 61. In this case, when a dial knob
66 is attached to one end or the other end of the screw rod 64, visual observation
of the movement adjustment becomes possible, which is extremely convenient. When the
movement adjustment is completed, a handle 67 for the rack is rotated to fix the position
of the first rack 60.
[0097] Furthermore, with respect to the first rack 60 and the second rack 61 which constitute
the rack mechanism 54, the entire movement adjustment is possible. As described above,
the first rack 60 and the second rack 61 are fixed to the base body 68 for the rack.
Therefore, for example, as shown in Fig. 6, the movement adjustment thereof is performed
such that a screw rod 70 is allowed to abut against one end face of the base body
68 for the rack, and the screw rod 70 is screwed. The screw rod 70 is attached to
a side wall 71 with screwing engagement. Therefore, when the screw rod 70 is rotated,
the first rack 60 and the second rack 61 move together with the base body 68 for the
rack. In this case, when a dial knob 72 is attached to one end or the other end of
the screw rod 70, visual observation of the movement adjustment becomes possible,
which is extremely convenient. When the movement adjustment is completed, a handle
73 for the base body for the rack is rotated to fix the position of the base body
68 for the rack.
[0098] Next, the operation thereof will be explained in the following.
[0099] That is, at first, assuming that the strip-shaped article subjected printing S1 does
not deviate when the strip-shaped article subjected to printing S1 contacts with the
printing impression 56, the positional relationship between the gear 53 of the printing
impression roll 38 and the rack mechanism 54 so as to perform printing at a regular
position. While maintaining the second rack 61 in the rack mechanism 54 fixed, the
screw rod 64 is rotated to move the first rack 60 so as to deviate the phase of the
teeth of the first rack 60 and the second rack 61. At this time, since the tooth grooves
of the first rack 60 and the second rack 61 have been formed to have a groove width
wider than the tooth groove of the standard rack to give looseness, the phase of teeth
of the first rack 60 and the second rack 61 deviates, and thereby the tooth groove
becomes narrow to approach the width of the tooth groove of the standard rack.
[0100] At a position to approach the tooth groove of the standard rack to some extent, the
first rack 60 is fixed, and the printing impression roll 38 is allowed to perform
forward or backward movement.
[0101] At this time, since the preceding positive or reversed rotation mechanism 57 is arranged
at one end of the rotation shaft 52, with respect to the gear 53, the engagement between
the gear 53 and the rack mechanism 54 always provides preceding rotation of a degree
of the looseness, and for example, as shown in Fig. 8, when the printing impression
roll 38 moves from the left to the right, as shown in Fig. 9, the teeth of the gear
53 abut against the left side in the rack mechanism 54, that is, the rearward side
with respect to the movement direction of the gear 53 so as to engage with the rack
mechanism 54. Therefore, the rotation of the printing impression roll 38 always maintains
a preceding state with respect to the standard rotation of the printing impression
roll 38 rotating in accordance with the forward or backward movement with engagement
between the rack having the regular groove width and the gear.
[0102] By doing so, the degree of deviation of the strip-shaped article subjected to printing
S1 in the forward direction of the movement of the printing impression roll 38 during
the contact between the strip-shaped article subjected to printing S1 and the printing
impression 56 of the printing impression roll 38 is offset by performing preceding
rotation beforehand with respect to the standard rotation of the printing impression
roll 38.
[0103] As a result, when printing is performed while rotating the printing impression roll
38 in accordance with the forward or backward movement, as shown in Fig. 8, in the
case of the movement in the forward direction from the left to the right, in a stage
of migration from a step shown in (A) in which the printing impression 56 has not
yet contacted the strip-shaped article subjected to printing S1 to a step shown in
(B) in which the printing impression 56 contacts the strip-shaped article subjected
to printing S1, the printing impression 56 movingly deviates from the regular position
in the movement direction of the printing impression roll 38, so that the gear 53
is allowed to perform the preceding rotation to that extent as described above in
the relationship between the gear 53 and the preceding positive or reversed rotation
mechanism 57, thereby the contact is performed with the strip-shaped article subjected
to printing S1 faster than an expected movement position of the printing impression
roll 38 to cause deviation, and when the expected regular printing position of the
printing impression roll 38 contacts with the strip-shaped article subjected to printing
S1, the strip-shaped article subjected to printing S1 has already preceded to give
deviation, so that the degree of deviation is offset, and in a step shown in (C),
the printing can be performed onto the regular position of the strip-shaped article
subjected to printing S1.
[0104] On the other hand, the deviation of the strip-shaped article subjected to printing
S1, which occurs due to frictional resistance during the forward or backward movement
of the printing impression roll 38 while contacting the strip-shaped article subjected
to printing S1 after the contact of the printing impression roll 38 with the strip-shaped
article subjected to printing S1, the fact that the strip-shaped article subjected
to printing S1 is not accurately supplied and arranged at a specified place on the
base stand 63 and the like, is offset by moving the rack mechanism 54 in the forward
or backward movement direction of the printing impression roll 38. That is, when the
screw rod 70 is rotated to move the rack mechanism 54 in the forward or backward movement
direction of the printing impression roll 38, the printing impression roll 38 also
rotates in accordance with the moving action thereof, so that the contact face between
the strip-shaped article subjected to printing S1 and the printing impression 56 of
the printing impression roll 38 is adjusted using the rotation of the printing impression
roll 38 in accordance with the movement of the rack mechanism 54.
[0105] When a pattern or letters is continuously and suitably printed onto the strip-shaped
article subjected to printing S1 by means of the duplicator 3 as described above so
as to form a print portion 82, the detection of a printing state and a printing position
is performed, and the correction thereof is performed, if necessary.
[0106] Among these, in the detection and correction method of the printing state and position,
at first, as shown in Fig. 10, a variable density indicating portion 83 to serve as
the standard of the variable density judgement for color is printed at a proper position
around the printed print portion 82.
[0107] In the case of the figure, standard implantation for 4 colors in total is formed
as two individuals in a thin band shape at both sides of print portion 82 beforehand.
[0108] In addition, at a proper position at the side of the print portion 82, a matchmark
84 is provided one by one for the print portion 82 beforehand.
[0109] The strip-shaped printed article S2 thus printed is allowed to pass through the image
processing mechanism 7 shown in Fig. 11.
[0110] This image processing mechanism 7 is arranged at the downstream step side of the
duplicator 3, which is formed by fixing a CCD camera 93 to a moving frame 92 supported
by a base column 91. In this case, the CCD camera 93 may be provided as one individual;
however, the variable density indicating portions 83 are arranged at both sides of
the print portion 82, so that two individuals are desirable.
[0111] In the case of the detection and correction of the printing state, as in a chart
shown in Fig. 12, after the start of detection, the standard variable density for
each color is registered as data, and next, the CCD camera 93 is installed on the
above-mentioned image processing mechanism 7 through which the strip-shaped printed
article S2 after printing passes as described above, the variable density indicating
portion 83 of the passing strip-shaped printed article S2 is monitored by means of
the CCD camera so as to detect the standard variable density and the variable density
of the variable density indicating portion 83 for each color, and using data obtained
thereby, the variable density for each color of the variable density indicating portion
83 is compared with the above-mentioned standard variable density for each color,
and instruction of correction is not given when the error is within a range of setting
of the standard, or when the error is outside the range of setting of the standard,
instruction of correction is given to the above-mentioned ink applying device 11 as
a control device of the printing device 1 so as to adjust the amount of ink sent.
[0112] In this case, although not shown, when a putty light, which is arranged for each
ink bottle of the ink tank 12 in the ink applying device 11, is lit to indicate which
ink is being sent in an excess or deficient amount, and further when a lamp is arranged
using a light emitting diode for indicating the upper limit and the lower limit of
the sending amount of ink of each ink bottle respectively, then an operator can recognize
this extremely clearly, and it also becomes possible to control and adjust the sending
amount of ink manually, which is convenient.
[0113] On the other hand, in the case of the detection and correction of the printing position
in the printing device, as in a chart shown in Fig. 13, after the start of detection,
the regular positional relationship of the matchmark 84 when the print portion 82
is printed at the regular position is registered as data beforehand, and next, the
CCD camera 93 is installed at a monitoring portion through which the strip-shaped
printed article S2 after printing passes as described above, the matchmark 84 formed
at the proper position around the above-mentioned print portion 82 is monitored by
means of the CCD camera so as to detect the positional relationship of the matchmark
84, and data obtained thereby are compared with the regular positional relationship
of the matchmark 84, and when the error is within the set range of the standard, instruction
of correction is not given to the downstream step processing device for performing
downstream processing of the strip-shaped printed article S2, for example, the die
cutting device 5, or when the error is outside the set range of the standard, correction
instructions are given to the downstream step processing device so as to correct and
adjust the positional deviation corresponding to the error. In this case, instead
of the CCD camera 93, it is also possible to use a sensor (not shown), and in such
a case, the error is corrected in accordance with the positional relationship of a
passing state of the matchmark 84.
[0114] Incidentally, in this case, it is unnecessary to say that there is no limitation
to the above-mentioned example, and it is even possible that only the standard variable
density indicating portion 83 may be formed around the above-mentioned print portion
82, or only the matchmark 84 may be formed; however, it is desirable to provide both
at the same time.
[0115] On the other hand, with respect to the above-mentioned die cutting device 5, in relation
to the upper chase plate sliding mechanism thereof, as shown in Fig. 14 to Fig. 17,
between an upper frame 102 and a lower frame 103 of the die cutting device 5 is inserted
an upper chase plate 105 made of steel having a punching blade 104 attached to its
lower face in a detachable manner through a pair of right and left guide members 106
at both sides in a manner capable of free insertion and detachment in forward and
rearward directions and capable of freely turning upward.
[0116] That is, the upper frame 102 and the lower frame 103 of the above-mentioned die cutting
device 5 are arranged at a suitable interval in upper and lower directions through
support columns 107 at four corner portions, and at a downward side of the upper frame
102 is supported an oscillating plate 109 having rails 108 with a cross-section having
substantially an L shape at lower faces at both side portions respectively in a manner
capable of free tilting in the right and left directions through an oscillating adjustment
bolt 110 at the forward end portion, and between both rails 108 at the downward side
of the oscillating plate 109 is inserted the upper chase plate 105 in a manner capable
of free insertion and detachment in the forward and rearward directions.
[0117] This upper chase plate 105 is formed such that the punching blade 104 is attached
in a detachable manner at the lower face of an upper chase plate main body 112 having
sliding portions 111 at the lower faces of both side end portions being inclined from
the vicinity of the lower faces of both side ends toward the upward direction of the
lower faces of both side ends respectively, a handle portion 113 is provided with
projections at the central portion in the front end widthwise direction of the upper
chase plate main body 112, and a handle 114 having a substantial C shape is provided
at the front face of the handle portion 113, a lock portion 115 is provided in a concave
manner at the right side face at the front end portion of the upper chase plate main
body 112, and stoppers 116 are provided projecting toward the side direction at portions
subjected to slight cut-out at both sides of the rear end portions of the upper chase
plate main body 112.
[0118] In addition, each of the above-mentioned guide members 106 has a sliding receiving
portion 119 for sliding the sliding portion 111 of the above-mentioned upper chase
plate 105 being inclined at the upper face at the inside portion from the vicinity
of the upper face of the inside end toward the lower direction of the upper face of
the inside end at the inside of the front end portion of a guide member main body
118 having a cut-out portion 117 for escape of the above-mentioned support column
107 in the vicinity of the inside face at the rear end portion, and a sliding receiving
plate 121 having a sliding groove portion 120 for sliding each of the above-mentioned
stoppers 116 is provided at the lower portion of the sliding receiving portion 119,
and a stopper receiving plate 122 is provided at the front end of the sliding receiving
plate 121 as a stopper receiving means for stopping each of the above-mentioned stoppers
116. Furthermore, the construction is made such that respectively as a holding means
for turning and holding the above-mentioned upper chase plate 105, a magnet holder
124 provided with a magnetic change-over lever 123 is magnetically attached in a detachable
manner at the upper face at the rear portion of the sliding receiving plate 121 through
a support plate 125 at the rearward side so as to project slightly inwardly from the
inside end of the sliding receiving plate 121, and at the outside face at the rear
end portion of the right side guide member main body 118 is provided a lock screw
126 for abutting against the lock portion 115 of the above-mentioned upper chase plate
105 at its forward end so as to lock sliding.
[0119] Between the above-mentioned left side guide member 106 and the right side guide member
106 arranged at both sides between the upper frame 102 and the lower frame 103 of
the die cutting device 5 is inserted the above-mentioned upper chase plate 105 in
a manner capable of free insertion and detachment in the forward and rearward directions
while allowing the sliding groove portion 120 of each sliding receiving plate 121
through each stopper 116 at both sides of the rear end portion of the upper chase
plate main body 112 and allowing the sliding receiving portion 119 of each sliding
receiving plate 121 through the sliding portion 111 of the upper chase plate main
body 112, and between the left side guide member 106 and the right side guide member
106 is inserted the upper chase plate 105 in a manner capable of freely turning upward
such that each stopper 116 at both sides of the rear end portion of the upper chase
plate main body 112 stops at the stopper receiving plate 122 as the stopper receiving
means at the front end of each sliding receiving plate 121 so as to allow both side
portions at the upper face of the upper chase plate main body 112 to be held at the
front face of the magnet holder 124 as the holding means at the upper face of the
rear portion of each sliding receiving plate 121.
[0120] In the meantime, as the stopper receiving means for stopping each stopper 116 of
the above-mentioned upper chase plate 105, explanation and illustration in the figures
are given such that the stopper receiving plate 122 is provided as another body at
the front end of the sliding receiving plate 121; however, there is no limitation
thereto, and it is also possible that a stopper receiving portion is integrally provided
at the front end of the sliding receiving plate 121. In addition, as the holding means
for turning and holding the above-mentioned upper chase plate 105, explanation and
illustration in the figures are given such that the magnet holder 124 provided with
the magnetic change-over lever 123 is magnetically attached to the upper face at the
rear portion of the sliding receiving plate 121 in a detachable manner through the
support plate 125 at the rearward side so as to project slightly toward the inside
with respect to the inside end of the sliding receiving plate 121; however, there
is no limitation thereto, and it is also possible that a holding plate provided with
a holding tab capable of free tilting movement for holding with tilting after the
turning of the upper chase plate 105 be provided to project slightly inwardly with
respect to the inside end of the sliding receiving plate 121.
[0121] In addition, explanation and illustration in the figures are given such that the
guide member 106 is fixed to the main body of the die cutting device 5; however, there
is no limitation thereto, and it is also possible that the guide member 106 itself
is provided with a groove portion for sliding and a sliding stopper receiving means,
which is combined with the upper chase plate 105 so as to make it possible to perform
sliding in two stages. In this case, in a state in which the upper chase plate 105
and the guide member 106 are installed on the main body of the die cutting device
5, the guide member 106 is located on the inside further inwardly than shown in the
figure, so that the projecting portion is reduced, which provides safety advantages
during the operation.
[0122] A lateral estimation adjusting bolt 127 having its forward end engaged with the front
face of the above-mentioned oscillating plate 109 is provided in a manner capable
of free movement in the front and rear directions at the upper face of the front portion
of the handle portion 113 of the above-mentioned upper chase plate 105 through a lateral
estimation adapter 128. In addition, a lower chase plate 129 is provided at the upper
face of the lower frame 103 opposing the above-mentioned upper chase plate 105 with
each other.
[0123] Next, with respect to the printing device 1, the construction is such that the strip-shaped
article subjected to printing S1 which is an adhesive paper or the like having an
adhesive layer at the back face of a substrate such as paper, a film or the like being
constituted by protecting its lower face with peeling paper having a peeling treatment
face, is sent from the paper supply device 2, the label printing of a pattern or letters
is performed by the intermittent duplicator 3 having the above-mentioned reciprocating
printing impression to form the strip-shaped printed article S2, and then laminating
processing is optionally applied to the surface of the printed strip-shaped printed
article S2 by means of the laminating device 4, and then labels as the product are
continuously punched by means of the die cutting device 5.
[0124] In the downstream step of the die cutting device 5 is added and provided the punched
residue winding device 6 having a reeling device 132 for reeling the continuous punched
residue A after punching labels from the strip-shaped printed article S2. The product
after the removal of the punched residue A is wound by the product winding device
8, or individually cut just before this device 8.
[0125] As shown in Fig. 18, this punched residue winding device 6 is formed such that the
punched residue A continuously sent from the die cutting device 5 through a sending
roller 133 is allowed to pass through a guide roller 134 to be wound by the reeling
device 132 arranged at an upward position.
[0126] This reeling device 132 is constituted by a reeling roller 135 which is driven to
rotate by a driving device such as a motor or the like (not shown), and a reeling
auxiliary roller 137 is arranged substantially parallel closely adjacent to the reeling
roller 135, the reeling roller 135 has a construction so as be to pressurize in the
direction to abut against the reeling auxiliary roller 137 using its own weight or
suitable urging force, which is driven and rotated at a faster rotation speed by a
predetermined ratio as compared with a printing speed of the above-mentioned intermittent
duplicator 3, so as to make it possible to always apply tension to the strip-shaped
printed article S2.
[0127] The formation is made such that the punched residue A in a state of the formation
of the reeling device 132 as described above is allowed to pass between the reeling
roller 135 and the reeling auxiliary roller 137 to be wound by the reeling roller
135.
[0128] In addition, the construction is such that the continuous punched residue A to be
wound by the reeling roller 135 is wound in such a way that provided that its one
face is an adhesive adhering face A1, the adhesive adhering face A1 contacts the peripheral
surface of the reeling roller 135.
[0129] This provides the so-called surface winding in which the adhesive adhering face A1
of the continuous punched residue A is wound with adhesion around the peripheral surface
of the reeling roller 135, which is extremely convenient for handling.
[0130] Between the guide roller 134 and the reeling device 132 thus arranged is provided
a residue cut detecting bar 136 arranged to give tension so that the above-mentioned
punched residue A is not cut by means of its own weight.
[0131] Its concrete structure is such that one end of the rotatable residue cut detecting
bar 136 is supported in a manner capable of free tilting in upper and lower directions,
and the residue cut detecting bar 136 is arranged to apply tension by its own weight
downward to the strip-shaped punched residue A passing between the guide roller 134
and the reeling device 132.
[0132] By doing so, when the punched residue A is cut, the repulsive resistance from the
punched residue A disappears in a state of giving tension to the punched residue A
by the residue cut detecting bar 136, so that the whole apparatus including the above-mentioned
die cutting device 5 and the reeling device 132 stops, so as to prevent the winding
deficiency which may occur when the punched residue is cut and the treatment deficiency
which may provide a disordered state of the punched residue. In this case, when the
winding speed of the residue is faster than the sending speed from the die cutting
device 5, the residue cut detecting bar 136 is lifted upwardly, and when the residue
cut detecting bar 136 is lifted to a position above a certain position, the reeling
device 132 is stopped, or when the residue cut detecting bar 136 is lowered to a position
below a certain position, the reeling device 132 is operated again.
[0133] In this case, although not shown in the figures, the residue cut detecting bar 136
may be formed to apply tension to the punched residue A by urging force provided by
a spring or the like instead of its own weight, and the above-mentioned guide roller
134 itself may be formed to be capable of driving rotation.
[0134] Of course, the present invention is not limited to the above-mentioned example.
[0135] The present invention constituted as described above lies primarily in the printing
device comprising the duplicator 3 for performing intermittent printing onto the strip-shaped
article subjected to printing S1 supplied from the paper supply device 2 using the
printing impression roll 38 which performs positive or reversed rotation while performing
forward or backward movement in the direction perpendicular to the sending direction
of the strip-shaped article subjected to printing S1, the die cutting device 5 for
punching the strip-shaped printed article S2 printed by the duplicator 3 into a suitable
shape, and the punched residue winding device 6 for winding the punched residue A
after punching by the die cutting device 5, wherein the duplicator 3 is provided with
the ink applying device 11 which allows the application roller 39 for applying ink
during the forward step onto the printing impression face of the printing impression
roll 38 which performs positive or reversed rotation while performing forward or backward
movement and the application roller 41 for applying ink during the backward step to
contact with each of individual ink rolls 16 and 17 which rotate in the reversed direction
with respect to the rotation direction of each of the application rollers 39 and 41
so as to adhere ink onto each of the application rollers 39 and 41, which comprises
the bottling roll 13 for sending ink from the ink tank 12, the access roll 15 which
performs rotational movement with the support arm 14 so as to suitably abut against
the bottling roll 13, and the fixed metal roll 18 and the kneading roll 19 for adhering
ink supplied by the bottling roll 13 and the access roll 15 onto the ink rolls 16
and 17, and the kneading roll 19 is rotated at a high speed so as to adhere ink onto
the kneading roll 19, the ink rolls 16 and 17 and the fixed metal roll 18 to circulate
it, so that the adhesion of ink onto the application rollers 39 and 41 can be made
uniform using an extremely small number of the rolls 19, 16, 17, and 18.
[0136] That is, the ink is allowed to adhere to and circulate on the kneading roll 19, the
ink rolls 16 and 17, and the fixed metal roll 18, and thereby no unevenness is given
for the amount of ink to be applied onto the kneading roll 19, the ink rolls 16 and
17, and the fixed metal roll 18, and the adhesion of ink onto the application rollers
39 and 41 can be made uniform.
[0137] In addition, only the access roll 15, the fixed metal roll 18, the kneading roll
19, and the ink rolls 16 and 17 are present between the bottling roll 13 for sending
ink and the application rollers 39 and 41 for applying ink onto the printing impression
roll 38, so that the ink can be smoothly applied onto the printing impression roll
38 in accordance with rotation of each of the rolls 15, 18, 19, 16, and 17.
[0138] Furthermore, the number of rolls 15, 18, 19, 16, and 17 is small, so that the scattering
of ink adhered to each of the rolls 15, 18, 19, 16, and 17 can be restricted to the
minimum. At the same time, the number of each of the rolls 15, 18, 19, 16, and 17
to rotate in abutment is small, so that the heating of each of the rolls 15, 18, 19,
16, and 17 can be restricted, and the duplicator main body 12 can be continuously
used for a long time.
[0139] On the other hand, when the constitution is made by fixing the bottling roll 13 for
sending ink from the ink tank 12, the access roll 15 which performs rotational movement
with the support arm 14 to suitably abut against the bottling roll 13, and the fixed
metal roll 18 and the kneading roll 19 for adhering ink supplied by the bottling roll
13 and the access roll 15 onto the ink rolls 16 and 17 to the sliding base stand 24
which is attached in a manner capable of sliding in the horizontal direction via the
rail 23, the sliding base stand 24 can be suitably moved to allow the kneading roll
19 to abut against the ink rolls 16 and 17 with ease. In this state, when the kneading
roll 19 is rotated at a high speed, the ink adhered to each of the rolls 15, 18, 19,
16 and 17 is adhered and circulated, and no unevenness occurs in the amount of ink
to be applied onto the kneading roll 19, the ink rolls 16 and 17, and the fixed metal
roll 18.
[0140] When inks having different colors are installed on the sliding base stands 24 and
25 beforehand, only by suitably sliding the sliding base stands 24 and 25, the inks
having different colors can be applied onto the printing impression roll 38 with ease.
[0141] Furthermore, when the ink applying device 11 is constituted such that the ink supply
body 26 comprising the ink tank 12 and the bottling roll 13 is installed on the sliding
base stand 24 in a detachable manner, it is possible to perform washing of the ink
tank 12 and the bottling roll 13 and supplemental supply of ink without interrupting
the printing operation; and only by suitably sliding the two sliding base stands 24
and 25, the inks having different colors can be applied onto the printing impression
roll 38 with ease.
[0142] Therefore, it is unnecessary to exchange a plurality of rolls every time the color
of ink is changed, and it is possible to change the color of ink to be applied onto
the printing impression roll 38 easily and rapidly.
[0143] Alternatively, the duplicator according to the present invention is provided with
the ink applying device 11, and this ink applying device 11 comprises the bottling
roll 13 for sending ink from the ink tank 12, the access roll 15 which performs rotational
movement with the support arm 14 to suitably abut against the bottling roll 13, and
the fixed metal roll 18 and the kneading roll 19 for adhering ink supplied by the
bottling roll 13 and the access roll 15 onto the ink rolls 16 and 17, and its constitution
is extremely simple, so that a large amount of products can be produced in a short
time to provide products at a low cost.
[0144] In addition, with respect to the duplicator 3, the deviation of the strip-shaped
article subjected to printing S1, which occurs due to the friction resistance during
the forward or backward movement with the contact of the printing impression roll
38 with the strip-shaped article subjected to printing S1, the fact that the strip-shaped
article subjected to printing S1 is not supplied and arranged at a specified place
on the base stand 63 and the like, can be adjusted by the simple operation.
[0145] That is, the rack mechanism is constituted in a manner capable of movement in the
forward or backward directions of the printing impression roll 38, and the printing
impression roll 38 also rotates in accordance with the movement action thereof through
the gears 53 and 58, so that the contact face between the strip-shaped article subjected
to printing S1 and the printing impression 56 of the printing impression roll 38 is
adjusted using the rotation of the printing impression roll 38 in accordance with
the movement of the rack mechanism 54.
[0146] As a result, complicated operation is avoided in which the lock bolt which fixes
the printing impression roll 38 and its gear is loosened so as to set the change of
phase of the printing impression roll 38 with manual rotation, and the contact position
between the strip-shaped article subjected to printing S1 and the printing impression
of the printing impression roll 38 can be controlled rapidly.
[0147] In addition, in the operation in which the lock bolt is loosened so as to set the
change of phase of the printing impression roll 38 with manual rotation, it is difficult
to perform fine phase setting, and the phase of the printing impression roll 38 must
be set again and again during printing, whereas according to the present invention,
anyone can extremely accurately control the contact position between the strip-shaped
article subjected to printing S1 and the printing impression 56 of the printing impression
roll 38 by means of the simple operation.
[0148] Moreover, even during the forward or backward movement of the printing impression
roll 38, the rack mechanism can be moved to control the contact position between the
strip-shaped article subjected to printing S1 and the printing impression 56 of the
printing impression roll 38, so that the printing operation is never interrupted.
[0149] Therefore, by moving the rack mechanism 54 in the forward or backward movement direction
of the printing impression roll 38, the deviation of mold punching due to color deviation
during printing or printing positional deviation can be prevented.
[0150] On the other hand, in the case of the printing state detection and correction in
the duplicator 3, when a pattern or letters is continuously and suitably printed onto
the strip-shaped article subjected to printing S1 by means of the duplicator 3 to
form the print portion 82, the variable density indicating portion 83 to serve as
the standard for judgement of variable density of each color is printed in the same
manner using ink used for the formation of the print portion 82 at a proper position
around the print portion 82 to be printed; and at first, the standard variable density
for each color of the variable density indicating portion is registered as data, next
the CCD camera 93 is installed at a proper position through which the strip-shaped
printed article S2 after printing passes, the variable density indicating portion
83 is monitored by means of the CCD camera 93 to detect the variable density, and
using data obtained thereby, the variable density for each color is compared with
the above-mentioned standard variable density for each color, and instruction of correction
is not given when the error is within a range of setting of the standard, or instruction
of correction is given to a control portion of the printing device when the error
is outside the range of setting of the standard so as to control and adjust a sending
amount of ink and the like, thereby the variable density indicating portion has been
printed in the same manner at the proper position around the print portion during
the printing of the print portion, so that the variable density indicating portion
83 is under the same condition as that of the print portion 82, and the variable density
indicating portion and the standard variable density are converted into image manual
values by means of the CCD camera 93 for comparison, so that extremely accurate judgement
of the variable density becomes possible, and it is possible to perform data conversion
as an image using the CCD camera 93, so that it is possible to perform computer processing
extremely easily, and when the sending amount of ink is controlled through a computer
using the control device, the control can be carried out automatically, rapidly, and
accurately.
[0151] In addition, in the case of the printing position detection and correction in the
duplicator 3, when a pattern or letters is continuously and suitably printed onto
the strip-shaped article subjected to printing S1 by means of the duplicator 3 to
form the print portion 82, the matchmark 84 for position determination of printing
is formed beforehand at a proper position around the print portion 82 to be printed;
and at first, the regular positional relationship when the print portion 82 is to
be printed at a regular position is registered as data beforehand; next, the CCD camera
93 or the sensor is installed at a proper position through which the strip-shaped
printed article S2 after printing passes, the matchmark 84 formed at the proper position
around the print portion is monitored by means of the CCD camera 93 or the sensor
so as to detect the regular positional relationship of the matchmark 84, and data
obtained thereby are compared with the regular positional relationship of the matchmark
84, and correction instruction is not given to the downstream step processing device
which performs downstream processing of the strip-shaped printed article S2 when the
error is within a range of setting of the standard, or instruction of correction is
given to the downstream step processing device when the error is outside the range
of setting of the standard so as to correct and adjust the positional deviation corresponding
to the error, thereby the positional relationship of the matchmark 84 itself is compared
with the position in the regular case to judge its error; so that in the same manner
as the above-mentioned printing state detection and correction, control can be performed
automatically, rapidly, and accurately.
[0152] Therefore, in order to make the printing state of the strip-shaped printed article
and the downstream processing state by the downstream step processing device to be
regular within an acceptable range, anyone can perform the control extremely easily,
rapidly, accurately, and without training.
[0153] As described above, the upper chase plate sliding mechanism of the die cutting device
5 of the present invention is formed such that the upper chase plate 105 having its
lower face detachably attached with the punching blade 104 is inserted between the
upper frame 102 and the lower frame 103 of the die cutting device 5 of the duplicator
for labels, seals and the like via the guide members 106 at both sides in a manner
capable of free insertion and drawing in the forward and rearward directions and capable
of free turning upwardly, so that when the punching blade 104 is exchanged or the
punching blade 104 is inspected, unlike in the prior art in which the upper chase
plate is slid forwardly to once remove the upper chase plate from the rail and thereafter
the upper chase plate is turned, but by means of the extremely easy operation in which
the upper chase plate 105 is only allowed to slide forwardly through the guide members
106 at both sides to turn the upper chase plate 105 upwardly, the exchange of the
punching blade 104 and the inspection of the punching blade 104 can be performed safely,
and there is no fear of accidental dropping as in the prior art.
[0154] In addition, with respect to each of the guide members 106, the sliding receiving
plate 121 having the sliding groove portion 120 at the inside face for sliding each
of stoppers 116 provided projecting laterally at both sides of the rearward end of
the upper chase plate 105 respectively is provided at the inside of the forward end
portion of the guide member main body 118, the stopper receiving means for stopping
each of the above-mentioned stoppers 116 is provided at the forward end of the sliding
receiving plate 121, and the holding means for holding the upper chase plate 105 to
turn is provided at the upper face at the rearward portion of the sliding receiving
plate 121 respectively, and thereby when the punching blade 104 is exchanged or when
the punching blade 104 is inspected, each of the stoppers 116 at both sides of the
rear end portion of the upper chase plate 105 is allowed to slide forward along the
sliding groove portion 120 of the sliding receiving plate 121 of each of the guide
members 106 so as to stop each of the stoppers 116 of the upper chase plate 105 at
the stopper receiving means at the front end of the sliding receiving plate 121 of
each of the guide members 106, and the upper chase plate 105 is turned upwardly using
each of the stoppers 116 as the center, so as to make it possible to hold both sides
at the upper face of the upper chase plate 105 by the holding means at the upper face
of the rear portion of the sliding receiving plate 121 of each of the guide members
106, so that the exchange of the punching blade 104 and the inspection of the punching
blade 104 can be certainly carried out by very easy operation, which is very desirable
from the standpoint of safety.
[0155] The punched residue winding device 6, which automatically winds the continuous punched
residue A during the period after suitably and continuously punching by means of the
above-mentioned die cutting device 5, is constituted by the reeling roller 135 which
performs driving and rotation and the reeling auxiliary roller 137 which is arranged
in a substantially parallel manner closely adjacent to the reeling roller 135; the
reeling roller is formed so as to apply pressure in the direction to abut against
the reeling auxiliary roller 137 by its own weight or other suitable urging force,
so that when the construction is made such that the above-mentioned continuous punched
residue A is allowed to pass between the reeling roller 135 and the reeling auxiliary
roller 137 so as to wind around the reeling roller 135, the continuous punched residue
A is wound by the reeling roller 135 while being pressed by the reeling auxiliary
roller 137, so that it is possible to wind tightly.
[0156] In this case, the construction is made such that the winding is performed at the
winding speed by the reeling roller 135 which is faster than the printing speed of
the duplicator 3 by a certain ratio, so that the continuous punched residue A is always
wound in a state of tension, is wound tightly, and can be reeled in a regular manner.
[0157] With respect to the continuous punched residue A to be wound by the reeling roller
135, provided that its one face is the adhesive adhering face A1, the construction
is made to wind allowing the adhesive adhering face A1 to contact with the peripheral
surface of the reeling roller 135, so that when it is wound tightly and in a regular
manner, the so-called surface winding state is obtained, so that there is no winding
deficiency due to adhesive effects of the adhesive, no cutting of the residue or the
like, which makes handling extremely convenient.
[0158] Moreover, the residue cut detecting bar 136 which is arranged to give tension so
as to cut the above-mentioned punched residue A by means of its own weight or urging
force is provided between the guide roller 134 arranged at the rearward portion from
the die cutting device 5 and the above-mentioned reeling device 132 for reeling the
punched residue A arranged at the rearward portion from the guide roller 134, and
the formation is made such that when the repulsive resistance from the punched residue
A disappears in the state of giving tension to the punched residue A by means of the
residue cut detecting bar 136, the entire apparatus including the above-mentioned
die cutting device 5 and the reeling device 132 is immediately stopped, whereby in
the punched residue winding device 6, after the punching of the product with respect
to the strip-shaped printed article S2 having the reeling device 132, when the tension
which does not cause cutting is given to the above-mentioned punched residue A by
the own weight of the residue cut detecting bar 136 or the urging force, then the
punched residue A can be securely wound with the reeling device 132 in a regular manner.
[0159] In addition, when the punched residue A is cut, the repulsive resistance from the
punched residue A disappears in the state of giving the tension to the punched residue
A by the residue cut detecting bar 136, so that the whole apparatus, including the
above-mentioned die cutting device 5 and the reeling device 132, stops immediately;
and it is possible to prevent the winding deficiency generated when the punched residue
is cut and the treatment deficiency in which the punched residue becomes disordered.
[0160] Therefore, using an extremely simple device, the continuous punched residue generated
when the product is suitably and continuously punched from the strip-shaped printed
article S2 is tightly wound in a regular manner without being cut, and when the punched
residue is cut, the reeling device for reeling the residue and the device in the upstream
step thereof are immediately stopped to prevent disorder, and the continuous punched
residue can be treated in a regular manner.
[0161] Thus, according to this invention, there are provided various excellent effects such
that the number of the ink rolls to be interposed between the bottling roll for supplying
ink and the application roller for applying ink onto the printing impression roll
is reduced; thereby, the ink is rapidly supplied to the printing impression roll,
the scattering of ink adhered to each of the rolls and the heating of each of the
rolls are restricted to the minimum, the color of ink to be supplied can be easily
changed, the error in the printing position which occurs due to the deviation of the
printing paper sheet generated during the contact between the impression face of the
printing impression roll and the printing paper sheet, the friction resistance during
the contact between the printing impression roll and the printing paper sheet to perform
the forward or backward movement, the fact that the printing paper sheet is not accurately
supplied and arranged at a specified place on the base stand and the like can be adjusted
by an extremely simple operation, and in order to make the printing state of the strip-shaped
printed article and the downstream processing state by the downstream step processing
device to be regular within an acceptable range, the control can be performed extremely
easily, rapidly, and accurately, and with respect to the die cutting device, it is
possible to perform the exchange of the punching blade and the inspection of the punching
blade by an extremely easy operation, so as to provide an extremely safe upper chase
plate sliding mechanism with no fear of accidental dropping, and furthermore, the
continuous punched residue generated when the product is suitably and continuously
punched from the strip-shaped printed article is reeled in a regular manner without
being cut, and when the punched residue is cut, the reeling device for reeling the
residue and the device in the upstream step thereof are immediately stopped to prevent
disorder, and the state in which the continuous punched residue can be treated in
a regular manner can be ensured and the like.