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EP 0 542 809 B1 |
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EUROPEAN PATENT SPECIFICATION |
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Mention of the grant of the patent: |
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05.07.1995 Bulletin 1995/27 |
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Date of filing: 24.07.1991 |
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International application number: |
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PCT/US9105/248 |
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International publication number: |
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WO 9202/851 (20.02.1992 Gazette 1992/05) |
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APPARATUS AND METHOD FOR CURTAIN COATING
APPARAT UND VERFAHREN ZUR VORHANGBESCHICHTUNG
PROCEDE ET APPAREIL POUR LE COUCHAGE PAR VOILE
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Designated Contracting States: |
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DE FR GB IT NL |
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Priority: |
30.07.1990 US 559806
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Date of publication of application: |
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26.05.1993 Bulletin 1993/21 |
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Proprietor: EASTMAN KODAK COMPANY |
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Rochester,
New York 14650-2201 (US) |
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Inventors: |
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- FINNICUM, Douglas, Scott
Webster, NY 14580 (US)
- SCHICKLER, Edward, Raymond
Webster, NY 14580 (US)
- WAHLERS, Robert, Allen
Rochester, NY 14616 (US)
- SOULES, William, J.
Rochester, NY 14624 (US)
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Representative: Buff, Michel et al |
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KODAK INDUSTRIE
Département Brevets - CRT
Zone Industrielle - B.P. 21 71102 Chalon sur Saône Cédex 71102 Chalon sur Saône Cédex (FR) |
| (56) |
References cited: :
WO-A-81/02856 DE-A- 2 723 444
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WO-A-90/01178
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| Note: Within nine months from the publication of the mention of the grant of the European
patent, any person may give notice to the European Patent Office of opposition to
the European patent
granted. Notice of opposition shall be filed in a written reasoned statement. It shall
not be deemed to
have been filed until the opposition fee has been paid. (Art. 99(1) European Patent
Convention).
|
1. Field of the Invention
[0001] This invention relates to curtain coating webs or articles with liquid.
2. Description Relative to the Prior Art.
[0002] In the art of curtain coating, such as is conducted in the photographic industry
for coating layers of materials onto a support web for forming photographic film and
paper, it is known that air flow adjacent the curtain can disturb the curtain and
cause defects in the coating on the web. It is also known that it is impossible to
render a coating room free of air currents because it is necessary to change the atmosphere
in the room, it is necessary for people to enter and leave the room through doors,
and there are temperature differentials which cause air currents. Likewise, it has
been found impossible to render a coating room completely free of dust and such dust
gets caught up in the air currents and carried onto the coating liquids.
[0003] Attempts have been made to reduce the disturbing effects on the coating of such ambient
air currents.
[0004] U.S. Patent No. 4,287,240, issued September 1, 1981 to Thomas R. O'Connor, describes
a coating apparatus provided with a protective shield. The coating apparatus therein
described includes a hopper for forming a layer of liquid and for forming the layer
into a curtain falling under gravity. A web to be coated is trained about a support
roller which is disposed with its axis of rotation parallel to the plane of the curtain
and so that the curtain impinges on the web while the web is on the support roller.
The web approaches and leaves the support roller substantially horizontally. Disposed
about the hopper and extending down as far as just above the web approaching the support
roller, is a foraminous shield. The shield is substantially box shaped, with its sixth,
the bottom, side open. The shield is formed from fine-mesh metal screening and is
of double walled construction. The shield was intended to diffuse air currents impinging
thereon so that their velocity is decreased, with a resulting decrease in their ability
to disturb the flow of coating liquid. Indeed, it has been found that the residual
air currents are necessary to prevent the build-up of water or solvent vapor inside
the shield, the water or solvent vapor having evaporated from the liquid intended
to form the coating. However, it has been found that the protective shield described
in Patent no. 4,287,240 does no more than was intended of it, namely to reduce, but
not eliminate, the effects of the ambient air currents. It has been found that it
does not eliminate the adverse effects of currents in air around the hopper and curtain
including disturbance of the curtain. Furthermore, the air contacting the liquids
in the curtain is the air of the coating room which contains dust particles even though
the most stringent efforts may be made to achieve clean air.
[0005] The specification of PCT International Patent Application Number PCT/US89/03082 which
was published under International Publication Number WO 90/01178, with Kenneth Ruschak
named as inventor, describes another form of shield for protecting the flow of liquid
on a hopper slide surface. The shield in the Ruschak application is imperforate and
is disposed in very close overlying relationship to the liquid flowing down the slide
surface of the hopper. The Ruschak shield is intended not only to prevent currents
in the ambient air impinging on the liquid on the slide surface, which impact would
cause disturbances of the liquid flow which would result in imperfections in the coating
on the web, but also to prevent convection currents immediately adjacent the liquid
caused by a difference in the temperatures of the liquid and the surrounding air.
Even such convection currents have been found to cause disturbances in the liquid
flow on the slide surface which appear as imperfections in the coating on the web.
The Ruschak shield does not overlay the major portion of even one side of the curtain
and does nothing to protect the other side of the curtain. It is intended solely to
prevent disturbance of the liquid on the slide surface.
[0006] In German Patent Application 2723444, a method wherein a free falling curtain is
sucked toward a rigid member by the use of laminar air flow is described. The curtain
thus falls in a curved trajectory, i.e. it follows the shape of the rigid member.
This member therefore subjects the curtain to air currents which are intended to disturb
the natural free falling path that the curtain would follow to the web.
[0007] Problems, in the form of defects in the coating, derived from air currents impinging
on the liquid on the slide surface and in the falling curtain, and from dust, remain.
SUMMARY OF THE INVENTION
[0008] It is an object of the present invention to avoid the problems derived from air currents
impinging on and disturbing the liquid on the slide surface and in the falling curtain.
[0009] The present invention overcomes these problems by providing an enclosure which provides
a space around the hopper and the falling curtain, wherein the direction, velocity
and quality of air flow may be controlled. Turbulence and dust content are examples
of the quality of air flow.
[0010] It is found that convection currents due to a difference in the temperature of the
coating liquid and the air flowing in the enclosure occur, then the temperature of
the air introduced into the enclosure is, in accordance with a preferred embodiment
of the present invention, controlled so as to approximate the temperature of the falling
liquid.
[0011] Advantageously, the humidity is controlled so that condensation within the enclosure
is avoided.
[0012] It has been found that in certain coating processes, advantages are achieved if the
velocity of the air flowing substantially vertically downwards around the falling
liquids is about 5.08 cm/sec (10 ft/min).
BRIEF DESCRIPTION OF THE DRAWINGS
[0013] An embodiment of the present invention will now be described, by way of example,
with reference to the accompanying drawings, in which:
Fig. 1 is a perspective view form above and to a side, of apparatus in accordance
with the present invention;
Fig. 2 is a side elevation of the apparatus represented in Fig. 1; and
Fig. 3 is a perspective view of a component in the form of air flow controlling means,
of the apparatus within the enclosure.
DESCRIPTION OF THE PREFERRED EMBODIMENT
[0014] The apparatus illustrated in figs. 1 and 2 of the accompanying drawings, includes
an enclosure 10 supported by columns 14 extending up from a floor 12. The enclosure
10 is imperforate and is formed of sheet metal except where a window 16 is provided.
The window is glazed. The sheet metal is laminated with insulating material so that
even if the temperature inside the enclosure is greater than that outside the enclosure
and the humidity inside the enclosure is high, there can be no chance of condensation
on the inside of the enclosure and hence there can be no chance of condensate falling
as droplets within the enclosure.
[0015] Within the enclosure 10, and only schematically represented in Fig. 2, is a coating
hopper 18, of known form, which forms liquids to be coated into a falling curtain
20. The hopper is disposed above a support roller 22, the axis of rotation of which
is parallel to the plane of curtain 20.
[0016] A web 24 to be coated is supported for movement through the curtain by means which
in the present embodiment is the support roller 22, and its path to the support roller
22 is defined by guide rollers 26 and 28. The path of the web from the support roller
22 is defined by guide rollers 30 and 32. The guide rollers 26 and 32 are disposed
below slots in an upwardly facing horizontal wall 33 of the enclosure 10. The slots
allow passage of the web 24 into and out of the enclosure 10. The slots are slightly
longer than the width of the web 24 and may be of the order of 2.54 cm (1 inch) wide.
[0017] The hopper 18, the support roller 22, the guide rollers 26, 28, 30, 32 and other
ancillary equipment not shown and described herein but known by those skilled in the
art to be necessary, are mounted on frame structure extending up from the floor and
passing through the enclosure wall in sealed manner, or from the supports 14.
[0018] The shape of the upper left hand portion of the enclosure 10, as seen in Fig. 2,
is not material to the present invention but is dictated by the presence of other
equipment in this region.
[0019] The right hand, as seen in Fig. 2, wall 36 (visible in Fig. 1) of the enclosure is
in part formed by a door 38 which can slide away upwards into an extension 40 of the
enclosure 10.
[0020] Two ducts 42 are provided for the introduction of air to the uppermost region of
the interior of the enclosure 10. Below the level of the bottom of the ducts 42, but
well above the hopper 18, there is provided means 44 for controlling the flow of air.
The air flow controlling means 44 is schematically represented in Fig. 2 and is shown
in Fig. 3 and comprises four plates 46, 48, 50, 52 which are disposed horizontally,
one above the other, in spaced relationship from one another. Each of the plates is
contiguous at its periphery with the enclosure 10. The plates serve to divide the
interior of the enclosure into two chambers, that above the plates constituting a
plenum chamber 43 into which air is introduced through the ducts 42 and that below
the plates being the region within which the hopper 18, the support roller 22, and,
in use, the curtain 20 are disposed.
[0021] The plates 46 to 52 have perforations 54 and it is arranged that perforations in
adjacent plates are not aligned vertically. In this way, air introduced into the plenum
chamber above the plates has to follow a tortuous path through perforations in adjacent
plates as it flows downwards away from the plenum chamber. The total area of perforations
54 in each plate and the rate of feed of air through the ducts into the plenum chamber
are so chosen that the air flow rate around the hopper 18 and liquid curtain 20 is
uniform and the velocity is such that the falling liquid in the curtain is not disturbed,
in other words, it is neither materially accelerated nor decelerated relative to a
still air condition, and it is not deflected from a plane it would adapt free falling
in still air. In one embodiment, the air velocity may be of the order of about 5.08
cm/sec (10 ft/min), directed approximately vertically downwards. In the present embodiment,
because the enclosure is not of uniform cross-sectional areas in different horizontal
planes, the speed of the air flow just below the controlling means 44 is somewhat
higher than the speed desired around the hopper and curtain. One particular form of
air flow controlling means have been described which provide downstream flow speeds
which are substantially uniform in a plane transverse to the direction of flow. However,
it is to be understood that other forms of flow controlling means may be used and
are well known to those skilled in the art.
[0022] There are means for allowing air to flow out of the lower region of the enclosure,
which, in the present embodiment, are ducts 55 open to the interior of the enclosure.
The positioning and relative sizing of the ducts 55 are so selected as to enhance
the uniformity of flow rate and the approximately vertically downwards flow direction,
around the hopper and curtain. The positions and relative sizes will vary from installation
to installation. There are means associated with the ducts 55 for controlling the
rate of flow of air out of the enclosure so that a pressure may be maintained in the
enclosure 10 which is higher than the pressure outside the enclosure. In the present
embodiment, the means for controlling the outflow rate includes blower means 57 which
are so controlled as to maintain the supra-ambient pressure in the enclosure. The
blower means is preferable over simple throttling means, in the present embodiment,
because the outflowing air is ducted to a location external of the coating room because
it contains solvents from the liquid which have evaporated into the air in the enclosure.
[0023] Diagrammatically represented at 56 in Fig. 1 are means for blowing air down the ducts
42 and for conditioning the air in humidity, temperature and cleanliness before it
passes into the ducts 42.
[0024] In operation, web 24 is moved through the slot in the enclosure wall 33, to the support
roller 22 about guide rollers 26, 28, passes around the support roller 22 and moves
away from the support roller 22 about guide rollers 30, 32. After leaving the guide
roller 32, the web passes through the other slot in the enclosure wall 33 to the exterior
of the enclosure and thence onwards to driers and other devices. Liquids to be coated
on the web 24 are supplied to the hopper 18 and, in known manner, are caused to flow
out of slots in the inclined upper, slide surface of the hopper so that they flow
down the slide surface as discrete layers, forming a composite layer which falls off
the lip of the hopper. In falling off the lip of the hopper 18, the composite layer
forms the falling curtain 20. The liquids in the curtain impinge on the web 24 where
it is on the support roller 22 and form a uniform layer thereon.
[0025] Air is heated to a temperature somewhat in excess of the temperature of the liquids
in the curtain 20, in the conditioning and blowing means 56. The excess temperature
is to allow for cooling by the time the air is in the region of the liquid in the
curtain 20. The humidity is adjusted in the means 56 so that no condensation occurs
within the enclosure even though solvent or vehicle in the liquids in the curtain
evaporates. The conditioning means also cleans the air thereby removing all particles
which, if they became entrained in the coating liquids, would cause defects in the
coated web. The means 56 also serve to blow conditioned air into the ducts 42 at a
rate appropriate for causing an air speed within the enclosure adjacent the curtain
of about 5.08 cm/sec (10 ft/min). Air leaving the ducts 42 enters the plenum chamber
43 portion of the interior of the enclosure above the air flow controlling means 44
in the form of the plates 46, 48, 50, 52. Air flows downwards through the perforations
54 in the plates 46-52 and in so doing it is given a substantially uniform velocity.
The rate of feed of air to the plenum is such as to produce an air speed in the region
of the curtain of about 5.08 cm/sec (10 ft/min). Such a speed is sufficient to prevent
the build up of solvent or vehicle evaporating from the liquids in the curtain, but
is not so high as to create any undesirable effects on the curtain. After passing
downwards past the curtain and support roller, the air continues downwards into the
lowest region of the enclosure 10 from which it leaves through the ducts 55. Because
the change in air flow pattern associated with flowing out of the ducts 55 is well
below the curtain, there is no adverse effect on the curtain caused by such change
in flow pattern.
[0026] The air pressure within the enclosure 10 is maintained slightly above the pressure
outside the enclosure so that air currents, perhaps containing dust particles and
probably with a temperature and a humidity different to that delivered by the ducts
42, do not enter the enclosure through openings it may intentionally or inadvertently
have.
[0027] Because the air supplied to the interior of the enclosure has a temperature approximately
that of the coating liquids, all equipment, such as the mounts for the hopper, the
support roller and the guide rollers, is maintained at the same temperature as the
coating liquids. Thus, there is nothing above the web adjacent the hopper or above
the hopper which could rain droplets of condensed solvent or vehicle onto the web
or the coating liquids. Even if there should be any condensation outside the enclosure
and above the hopper, the enclosure acts as an umbrella.
[0028] While the preferred embodiment of the present invention has been described in which
a web is coated with liquids, it is to be understood that the present invention is
applicable to the coating of objects, such as, for example, sheets of material or
three-dimensional bodies, with liquids.
[0029] The invention has been described in detail with particular reference to a presently
preferred embodiment, but it will be understood that variations and modifications
can be effected within the scope of the invention as defined by the appended claims.
1. Apparatus for coating a web (24) or object with a liquid using a hopper (18) for forming
a layer of liquid and for forming said layer into a curtain (20) falling under gravity,
means (22) for supporting the web (24) or object for movement through the curtain
(20), an enclosure (10) enclosing said hopper (18) and said means (22) for supporting
the web (24) or object and, in use, the curtain (20) characterized by:
means (42) for introducing a flow of air into an upper region of said enclosure
(10); and
means (55) for allowing air to flow out of a lower region of the enclosure (10),
whereby the flow of air is substantially vertically downwards in the region of the
curtain (20) and is of such low velocity that disturbance of the curtain is avoided.
2. Apparatus as claimed in claim 1, further characterized by:
means (56) for heating the air prior to introduction into the enclosure (10) whereby
the temperature of the air in the region of the curtain is approximately the same
as the temperature of liquid in the curtain.
3. Apparatus as claimed in claim 1, further characterized in that:
said means for introducing air is adapted to introduce air at a rate such that
the velocity of the air around the falling curtain is about 5.08 cm/sec (10 ft/min),
whereby detrimental effects to the coating, caused by disturbance of the curtain by
the air flow, are avoided.
4. Apparatus as claimed in claim 1, further characterized by:
means (44) controlling the flow of air and adapted to form the flow of air introduced
into the enclosure, into a non-turbulent substantially vertical downwards flow.
5. Apparatus as claimed in claim 1, further characterized in that:
the means (55) for allowing air to flow out of the lower region of the enclosure
includes means to restrict the air flow whereby the pressure within the enclosure
is higher than the pressure outside the enclosure.
6. Apparatus as claimed in claim 1, further characterized by:
means for adjusting the humidity of the air prior to introduction into the enclosure.
7. Apparatus as claimed in claim 6, further characterized in that:
said means (56) for introducing air is adapted to introduce air at a rate such
that the velocity of the air around the falling curtain is about 5.08 cm/sec (10 ft/min),
whereby detrimental effects to the coating, caused by disturbance of the curtain by
the air flow, are avoided.
8. Apparatus as claimed in claim 1, further characterized by:
means (56) for cleaning the air prior to introduction into the enclosure.
9. A method of coating a web (24) or object with a liquid by providing a hopper (18)
for forming a layer of liquid and for forming said layer into a curtain (20) falling
under gravity, supporting and moving said web (24) or object through the curtain (20),
providing an enclosure (10) around said hopper (18) and the curtain (20) and the web
(24) or object where it is impinged by the liquid in the curtain characterized by:
introducing a flow of air into an upper region of the enclosure; and
allowing air to flow out of a lower region of the enclosure, whereby the flow of
air is substantially vertically downwards in the region of the curtain and is of such
low velocity that disturbance of the curtain is avoided.
10. A method as claimed in claim 9, further characterized by:
maintaining the pressure of air in the enclosure at a pressure above the pressure
of air outside the enclosure.
11. A method as claimed in claim 9 or 10, further characterized by:
heating the air prior to introduction into the enclosure whereby the temperature
of the air in the region of the curtain is approximately the same as the temperature
of liquid in the curtain.
12. A method as claimed in claim 9 or 10, further characterized by:
introducing air into the enclosure at a rate such that the velocity of the air
around the falling curtain is about 5.08 cm/sec (10/ft/min), whereby detrimental effects
to the coating, caused by disturbance of the curtain by the air flow, are avoided.
13. A method as claimed in claim 9 or 10, further characterized by:
controlling the flow of air so as to form the flow of air introduced into the enclosure
into a non-turbulent substantially downwards flow of air around the curtain.
14. A method as claimed in claim 9 or 10, further characterized by:
adjusting the humidity of the air to be introduced -into the enclosure so that
there is an absence both of condensation within the enclosure and of excessive evaporation
of liquid from the curtain.
15. A method as claimed in claim 9 or 10, further characterized by:
controlling the rate and the humidity of the flow of air introduced into the enclosure,
whereby there is an absence of condensation in the enclosure.
16. A method as claimed in claim 9 or 10, further characterized by:
cleaning the air to be introduced into the enclosure.
1. Vorrichtung zum Beschichten von Bandmaterial (24) oder Gegenständen mit einer Flüssigkeit
mittels eines Beschichtungstrichters (18) zum Erzeugen einer Flüssigkeitsbahn und
zum Ausbilden der Bahn als einen unter Schwerkraft fallenden Vorhang (20), Führungsmitteln
(22) für das Bandmaterial (24) oder die Gegenstände während deren Bewegung durch den
Vorhang (20) hindurch, und mit einem Gehäuse (10), das den Beschichtungstrichter (18),
die Führungsmittel (22) und den Vorhang umschließt,
gekennzeichnet durch
- Mittel (42) zum Einleiten eines Luftstroms in den oberen Bereich des Gehäuses (10);
und
- Mittel (55), durch die die Luft aus dem unteren Bereich des Gehäuses (10) ausströmen
kann, wobei die Luftströmung im Bereich des Vorhangs (20) im wesentlichen senkrecht
nach unten gerichtet ist und eine derart geringe Geschwindigkeit besitzt, daß dadurch
keine Beinflussung des Vorhangs erfolgt.
2. Vorrichtung nach Anspruch 1, gekennzeichnet durch
- Mittel (56) zum Erwärmen der Luft vor deren Einleitung in das Gehäuse (10), wobei
die Temperatur der Luft im Bereich des Vorhangs etwa der Temperatur der den Vorhang
bildenden Flüssigkeit entspricht.
3. Vorrichtung nach Anspruch 1, dadurch gekennzeichnet, daß die Lufteinleitungsmittel
die Luft derart zuführen, daß ihre Geschwindigkeit im Umgebungsbereich des fallenden
Vorhangs etwa 0,05 m/s beträgt, um zu verhindern, daß der Luftstrom den Vorhang und
folglich die Güte der Beschichtung beeinflußt.
4. Vorrichtung nach Anspruch 1, gekennzeichnet durch
- Mittel (44) zum Steuern des Luftstroms und zum Erzeugen einer turbulenzfreien, im
wesentlichen senkrecht nach unten gerichteten Luftströmung.
5. Vorrichtung nach Anspruch 1, dadurch gekennzeichnet, daß die Mittel (55), durch die
die Luft aus dem unteren Bereich des Gehäuses ausströmt, Mittel aufweisen, um den
Luftstrom zu begrenzen, wobei der im Gehäuse herrschende Druck höher ist als außerhalb.
6. Vorrichtung nach Anspruch 1, gekennzeichnet durch Mittel (56) zum Einstellen des Feuchtigkeitsgehalts
der Luft vor deren Einleitung in das Gehäuse.
7. Vorrichtung nach Anspruch 6, dadurch gekennzeichnet, daß die Mittel (56) die Luft
mit einer Geschwindigkeit einleiten die im Bereich des fallenden Vorhangs etwa 0,05
m/s beträgt, um zu verhindern, daß der Luftstrom den Vorhang und folglich die Güte
der Beschichtung beeinflußt.
8. Vorrichtung nach Anspruch 1, gekennzeichnet durch Mittel (56) zum Reinigen der Luft
vor deren Einleitung in das Gehäuse.
9. Verfahren zum Beschichten von Bandmaterial (24) oder Gegenständen mit einer Flüssigkeit
mittels eines Beschichtungstrichters (18) zum Erzeugen einer Flüssigkeitsbahn und
zum Ausbilden der Bahn als einen unter Schwerkraft fallenden Vorhang (20), durch Führen
und Bewegen des Bandmaterials (24) oder der Gegenstände durch den Vorhang (20) hindurch,
mit einem Gehäuse (10) um Beschichtungstrichter (18), Vorhang (20) und die der den
Vorhang bildenden Flüssigkeit ausgesetzt sind, Bandmaterial (24) oder Gegenstände,
gekennzeichnet durch
- Einleiten eines Luftstroms in den oberen Bereich des Gehäuses; und
- Ausströmenlassen der Luft aus einem unteren Bereich des Gehäuses, wobei die Luftströmung
im Bereich des Vorhangs (20) im wesentlichen senkrecht nach unten gerichtet ist und
eine derart geringe Geschwindigkeit ausweist, daß keine Beeinflussung des Vorhangs
erfolgt.
10. Verfahren nach Anspruch 9, dadurch gekennzeichnet, daß der Luftdruck innerhalb des
Gehäuses höher als der Umgebungsluftdruck ist.
11. Verfahren nach Anspruch 9 oder 10, gekennzeichnet durch Erwärmen der Luft vor deren
Einleitung in das Gehäuse, wobei die Temperatur der Luft im Bereich des Vorhangs etwa
der Temperatur der den Vorhang bildenden Flüssigkeit entspricht.
12. Verfahren nach Anspruch 9 oder 10, gekennzeichnet durch Einleiten der Luft in das
Gehäuse mit einer Geschwindigkeit, die im Bereich des fallenden Vorhangs etwa 0,05
m/s beträgt, um zu verhindern, daß der Luftstrom den Vorhang und folglich die Güte
der Beschichtung beeinflußt.
13. Verfahren nach Anspruch 9 oder 10, gekennzeichnet durch Steuern des in das Gehäuse
eingeleiteten Luftstroms derart, daß im Bereich des Vorhangs eine turbulenzfreie,
im wesentlichen nach unten gerichtete Luftströmung erzeugt wird.
14. Verfahren nach Anspruch 9 oder 10, gekennzeichnet durch Einstellen des Feuchtigkeitsgehalts
der in das Gehäuse einzuleitenden Luft, so daß sich im Innern des Gehäuses weder Kondensat
bildet noch eine übermäßige Verdunstung der Vorhangflüssigkeit erfolgt.
15. Verfahren nach Anspruch 9 oder 10, gekennzeichnet durch Steuern von Geschwindigkeit
und Feuchtigkeitsgehalt des in das Gehäuse eingeleiteten Luftstroms, um Kondensatbildung
im Gehäuse zu vermeiden.
16. Verfahren nach Anspruch 9 oder 10, gekennzeichnet durch Reinigen der in das Gehäuse
einzuleitenden Luft.
1. Appareil de revêtement d'une bande (24) ou d'un objet par un liquide, à l'aide d'une
trémie (18) destinée à former une couche de liquide et à mettre la couche sous forme
d'un rideau (20) qui tombe sous l'action de la pesanteur, un dispositif (22) de support
de la bande (24) ou de l'objet afin qu'il se déplace dans le rideau (20), une enceinte
(10) qui entoure la trémie (18), le dispositif (22) de support de la bande (24) ou
de l'objet, et, pendant l'utilisation, le rideau (20), caractérisé par :
un dispositif (42) destiné à introduire un courant d'air dans une région supérieure
de l'enceinte (10), et
un dispositif (55) destiné à permettre à l'air de circuler vers l'extérieur d'une
région inférieure de l'enceinte (10), si bien que le courant d'air descend en direction
pratiquement verticale dans la région du rideau (20) et à une faible vitesse telle
que la perturbation du rideau est évitée.
2. Appareil selon la revendication 1, caractérisé en outre par un dispositif (56) de
chauffage de l'air avant introduction dans l'enceinte (10), si bien que la température
de l'air dans la région du rideau est approximativement la même que la température
du liquide du rideau.
3. Appareil selon la revendication 1, caractérisé en outre en ce que le dispositif d'introduction
d'air est destiné à introduire de l'air avec un débit tel que la vitesse de l'air
autour du rideau qui descend est d'environ 5,08 cm/s (10 pieds par minute), si bien
que les effets nuisibles pour le revêtement, dus à la perturbation du rideau par le
courant d'air, sont évités.
4. Appareil selon la revendication 1, caractérisé en outre par un dispositif (44) de
réglage de la circulation de l'air, destiné à mettre le courant d'air introduit dans
l'enceinte sous forme d'un courant pratiquement vertical descendant non turbulent.
5. Appareil selon la revendication 1, caractérisé en outre en ce que le dispositif (55)
destiné à permettre à l'air de s'écouler vers l'extérieur de la région inférieure
de l'enceinte comporte un dispositif destiné à limiter l'écoulement de l'air afin
que la pression dans l'enceinte soit supérieure à la pression à l'extérieur de l'enceinte.
6. Appareil selon la revendication 1, caractérisé en outre par un dispositif d'ajustement
de l'humidité de l'air avant introduction dans l'enceinte.
7. Appareil selon la revendication 6, caractérisé en outre en ce que le dispositif (56)
d'introduction d'air est destiné à introduire de l'air avec un débit tel que la vitesse
de l'air autour du rideau qui tombe est d'environ 5,08 cm/s (10 pieds par minute),
si bien que les effets nuisibles au revêtement, provoqués par la perturbation du rideau
par le courant d'air, sont évités.
8. Appareil selon la revendication 1, caractérisé en outre par un dispositif (56) d'épuration
de l'air avant son introduction dans l'enceinte.
9. Procédé de revêtement d'une bande (24) ou d'un objet par un liquide par disposition
d'une trémie (18) de formation d'une couche de liquide et de mise de la couche sous
forme d'un rideau (20) tombant sous l'action de la pesanteur, par support et déplacement
de la bande (24) ou de l'objet dans le rideau (20), et par formation d'une enceinte
(10) autour de la trémie (18) et du rideau (20) et de la bande (24) ou de l'objet
qui est frappé par le liquide du rideau, caractérisé par :
l'introduction d'un courant d'air dans une région supérieure de l'enceinte, et
l'écoulement naturel de l'air à l'extérieur de la région inférieure de l'enceinte
afin que l'écoulement de l'air s'effectue en direction pratiquement verticale descendante
dans la région du rideau et ait une faible vitesse telle que la perturbation du rideau
est évitée.
10. Procédé selon la revendication 9, caractérisé en outre par le maintien de la pression
de l'air dans l'enceinte à une valeur supérieure à la pression de l'air à l'extérieur
de l'enceinte.
11. Procédé selon la revendication 9 ou 10, caractérisé en outre par le chauffage de l'air
avant introduction dans l'enceinte, si bien que la température de l'air dans la région
du rideau est approximativement la même que la température du liquide dans le rideau.
12. Procédé selon la revendication 9 ou 10, caractérisé en outre par l'introduction d'air
dans l'enceinte avec un débit tel que la vitesse de l'air autour du rideau qui descend
est d'environ 5,08 cm/s (10 pieds par minute), et les effets nuisibles au revêtement,
provoqués par la perturbation du rideau par la circulation de l'air, sont évités.
13. Procédé selon la revendication 9 ou 10, caractérisé en outre par le réglage de la
circulation de l'air afin qu'il forme un courant d'air introduit dans l'enceinte en
formant un courant non turbulent pratiquement descendant d'air autour du rideau.
14. Procédé selon la revendication 9 ou 10, caractérisé en outre par l'ajustement de l'humidité
de l'air destiné à être introduit dans l'enceinte afin que la condensation dans l'enceinte
et une évaporation excessive du liquide du rideau soient toutes deux évitées.
15. Procédé selon la revendication 9 ou 10, caractérisé en outre par le réglage du débit
de l'humidité du courant d'air introduit dans l'enceinte, si bien qu'il n'existe pas
de condensation dans l'enceinte.
16. Procédé selon la revendication 9 ou 10, caractérisé en outre par l'épuration de l'air
destiné à être introduit dans l'enceinte.