BACKGROUND OF THE INVENTION
[0001] This invention relates to a floor hinge accommodated in a cement case embedded in
a floor, and more particularly to a position adjusting device of the floor hinge for
adjustably locating the floor hinge in the cement case.
[0002] In general, a floor hinge has a main shaft connected to a door to be rotated in response
to rotating motion of the door. The main shaft is connected to a piston which is controlled
by an oil pressure control circuit. When the door is opened, the piston is moved in
a direction where a return spring is compressed. When the door is closed, the compressed
return spring pushes back the piston toward a door closing position.
[0003] Such a floor hinge is accommodated in a cement case embedded along the bottom end
face of the door in a concrete floor. In order to connect the main axis with a connecting
portion of the door, it is necessary to adjustably move in a widthwise direction of
the door (longitudinal direction of the case) at the time when the door is fully closed.
In addition, in order to adjust an angular position of the main shaft so that the
door is fully closed at a predetermined position, it is necessary to adjustably slightly
rotate the floor hinge in the door opening and closing direction (lateral direction
of the case) in the cement case embedded in the floor.
[0004] A conventional position adjusting device of a floor hinge is disclosed in Japanese
Utility Model Publication SHO 58-38137. The conventional position adjusting device
comprises five bolt and nut assemblies which are provided at predetermined positions
on the body case of the floor hinge accommodated in a cement case so as to be projected
toward the inner walls of the cement case. When two positional adjustments of the
floor hinge in the widthwise and rotational directions of the door are preformed,
two lock nuts on both sides in the longitudinal direction of the cement case and two
lock nuts on both sides in the lateral direction of the cement case are respectively
loosened by using two spanners at the same time. Then, for the adjustment in the widthwise
direction of the door, the projected length of one bolt opposed to one end wall of
the cement case is shortened while the projected length of the other bolt opposed
to the other end wall of the cement case is lengthened and the both lock nuts are
simultaneously fastened in a state wherein the distal ends of the bolts abut against
the inner walls opposed to each other.
[0005] Thereafter, when the floor hinge is so adjusted that the main shaft is angularly
located at a predetermined position where the door is fully closed, two bolts projected
laterally from the body case of the floor hinge are adjusted in the same manner in
a state wherein bolts for adjustment in the widthwise direction of the door is loosened.
[0006] Such adjustments take a long time and troublesome. Especially, when the adjustments
in widthwise and rotational directions of the door are performed at the same time,
one adjustment in one direction of the door must be performed while the bolts for
the other adjustment in the other direction of the door are loosened, the adjustments
are very troublesome and difficult.
SUMMARY OF THE INVENTION
[0007] It is an object to provide a position adjusting device for a floor hinge accommodated
in a cement case embedded on a floor, in which two adjustments in the widthwise and
rotational directions of a door can be performed independently of each other without
the influence of another adjustment to facilitate the adjustments in a short time.
[0008] According to the present invention, there is provided a position adjusting device
for locating a main shaft, connected to a door, of a floor hinge accommodated in a
case embedded in a floor, characterized in that said position adjusting device comprises
a guide means provided between a bottom surface of the body case and a bottom plate
of the case, for guiding a body case of the floor hinge in longitudinal direction
of the case and for functioning as a pivot point when the body case is rotated in
lateral direction of the case, a fastening means for fastening the body case of the
floor hinge onto the case, a position adjusting means for adjusting a longitudinal
position of the main shaft in the longitudinal direction of the case and an angular
position thereof in the lateral direction thereof, said position adjusting means comprising
a slide holding member slidable in the longitudinal direction of the case while holding
the body case of the floor hinge, a first adjusting means connected to the slide holding
member to move adjustably the slide holding member in the longitudinal direction of
the case, and a second adjusting means for move adjustably the body case in lateral
direction of the case through a holding member.
[0009] The other objects, functions and advantageous effects will be explained with reference
to the drawings described below.
BRIEF DESCRIPTION OF THE DRAWINGS
[0010] In the accompanying drawings:
FIG.1 shows a plan view, partially broken, of a floor hinge accommodated in a cement
case in which a position adjusting device according to this invention is received;
FIG.2 is a side elevational view, partially broken, of the floor hinge as shown in
FIG. 1;
FIG. 3 is a bottom view of the floor hinge, as shown in FIGS. 1 and 2, in a state
wherein positional adjustment is performed; and
FIG 3 is a plan view, partially broken, of the floor hinge as shown in FIG. 3.
DESCRIPTION OF THE PREFERRED EMBODIMENTS
[0011] One embodiment of the present invention will now be explained with reference to the
drawings.
[0012] In FIGS. 1 and 2, a floor hinge F is accommodated in a rectangular cement case B
which is embedded under a door D in a cement floor. The floor hinge F has a main shaft
a connected to the door D so as to be rotated in response to movement of the door D.
The main shaft
a is connected to a rotational motion-linear motion converting mechanism M for converting
rotational motion of the main shaft
a into linear motion of a piston
b. The mechanism M comprises a known cam member through which a connecting rod 20 is
moved reciprocatingly. The connecting rod 20 has, at its distal end, the piston
b which is urged by a return spring
c toward a direction where the door D is closed. Working oil is accommodated in a body
case A of the floor hinge F so as to be moved between piston front and rear chambers
which are formed on the front and rear sides of the piston
b. When the door D is opened, the piston
b is moved to the left as viewed in the drawings to compress the spring
c. At this time, if the door is quickly opened, the left end of the mechanism M abuts
against a back check piston
d to thereby restrict a door opening speed. The back check piston
d is urged by a spring 21 toward the mechanism M. When the door D is released after
the door D is opened, the door D is closed by the repulsive force of the returning
spring
c. The floor hinge F has a control oil pressure circuit (not shown) for controlling
a delayed action, a first speed door closing action a second speed door closing action,
and a latching action.
[0013] The floor hinge F has a long recess 1 at a position, corresponding to the main shaft
a, of the bottom surface of the floor hinge F. The long recess 1 is extended in the
longitudinal direction of the cement case B which is embedded in the cement floor
F. The longitudinal axis of the long recess 1 coincides with the longitudinal axis
of the cement case B. An engaging piece 2 is integrally formed on the bottom plate
22 of the cement case B. The piece 2 is engaged with the long recess 1 so as to be
slidable in the longitudinal direction and pivotable in the long recess 1. That is,
the floor hinge F can be moved adjustably in the longitudinal direction of the case
B and rotated adjustably about the piece 2 as a pivot point. In other words, the long
recess 1 and the engaging piece 2 form a guide means for guiding the body case A in
the widthwise direction of the door D and for functioning as a pivot point when the
body case A is rotated in the opening and closing direction of the door D. At two
positions close to the main shaft 1 on both sides of the body case A of the floor
hinge F, two fastening projections 3, 3 are formed integrally with the body case A
in order to receive the head portion 5a of each fastening screw 5 whose lower end
is fixed to a fixing block 10 so as to be screw-engaged with a screw portion 4 in
the fixing block 10. The fixing block 10 is fixed by welding to the bottom plate 22
of the cement case B. Each fastening projection 3 has a hole 3a through which the
fastening screw 5 passes loosely. That is, the diameter of the hole 3a is larger than
that of the fastening screw 5 so that the body case A can be adjustably located in
the cement case B.
[0014] On the side of the piston
b of the cement case B is provided a position adjustment means E for adjusting a position
of the body case A with respect to the cement case B in the longitudinal direction
thereof. The position adjustment means E has a slide holding member 6 which is slidable
in the longitudinal direction of the cement case B along two pairs of guide plates
10, 10 --- 10 fixed horizontally to the side walls of the cement case B. The slide
holding member 6 holds a hanging bolt 7 for hanging thereon a hook portion 12a of
a holding plate 12 fixed to the bottom surface of the body case A.
[0015] On one end face of the cement case B is provided a supporting plate 8 weld-supported
by two bracket members 20, 21, and an adjusting bolt 9 is provided between the slide
holding member 6 and the supporting plate 8.
[0016] The slide holding member 6 comprises a main portion 6a extended perpendicularly to
the longitudinal axis of the cement case B and a pair of engaging portions 6b, 6b
provided at the opposite ends of the main portion 6a so as to be slidably engaged
with the guide plates 10. Each engaging portion 6b holds one end of the hanging bolt
7 which has a pair of fastening nuts 13, 13 for fastening the hook portion 12a of
the holding plate 12 onto the hanging bolt 7 from both sides in the lateral direction
of the cement case B. The hook portion 12a is extended upwardly from two branched
bottom portions 12b, 12b which are fixed to the bottom surface of the body case A
by a plurality of screws 11, 11 --- 11.
[0017] The adjusting bolt 9 comprises two screw portions 9a, 9b whose screws are formed
opposite to each other, for example, the screw 9a is a righthand screw while the screw
9b is a lefthand screw. Between the screws 9a, 9b is provided an operating nut portion
9c with which a rotating tool is engaged to rotate the adjusting bolt 9 when the position
of the body case A is adjusted. When the adjusting bolt 9 is rotated, the slide holding
plate 6 and the supporting plate 8 are moved close to and away from each other.
[0018] The operation for adjusting the position of the body case A in the cement case B
will now be explained.
[0019] First, the two fastening screws 5, 5 are loosened by a tool (not shown) engaged with
the head 5a thereof. When the body case A is adjustably moved in the widthwise direction
of the door D, the adjusting bolt 9 is rotated in such a manner that the tool is engaged
with the nut portion 9c. If the adjusting bolt 9 is rotated in one rotational direction,
the slide holding member 6 is pulled toward the supporting plate 8 to thereby pull
the body case A toward the support plate 8 through the bolt 7 and the holding plate
12 in a state wherein the long hole 1 provided on the bottom surface of the body case
A is guided by the engaging piece 2. If the adjusting bolt 9 is rotated in the opposite
direction, the slide holding member 6 is moved away from the support plate 8 to thereby
push back the body case A in the opposite direction.
[0020] In addition to the adjustment of the body case A in the widthwise direction, in case
that the body case A is adjustably moved in the rotating (opening and closing) direction
of the door D, one nut 13 engaging the hanging bolt 7 on the moving side of the body
case A is loosened while the other nut 13 on the opposite side is fastened to thereby
rotate the body case A about the engaging piece 2 through a predetermined angle in
the rotating direction thereof as shown in FIGS. 3 and 4. At this time, the body case
A is located in a position corresponding to a fully closed door position. After the
positional adjustment of the body case A is completed, the fastening screws 5 are
respectively fastened to thereby fix completely the body case A to the cement case
B at a predetermined position.
[0021] In the above description, two positional adjustments of the body case A in the widthwise
and rotational directions of the door D are performed succesively in a state wherein
the fastening screws 5 are loosened. However, either adjustment can be first performed,
and those adjustments can be performed independently.
[0022] Instead of the fastening screws 5, a bolt and nut assembly may be used. Further,
instead of the long recess 1, a long hole for loosely receiving a bolt may be used.
1. A position adjusting device for locating a main shaft (a), connected to a door (D),
of a floor hinge (F) accommodated in a case (B) embedded in a floor (F), characterized
in that said position adjusting device comprises: a guide means (1, 2) provided between
a bottom surface of the body case (A) and a bottom plate (22) of the case (13), for
guiding a body case (A) of the floor hinge (F) in longitudinal direction of the case
(B) and for functioning as a pivot point when the body case (A) is rotated in lateral
direction of the case (B); a fastening means (3, 4, 5) for fastening the body case
(A) of the floor hinge (F) onto the case (B); and sition adjusting means (E) for adjusting
a longitudinal position of the main shaft (a) in the longitudinal direction of the
case (B) and an angular position thereof in its lateral direction, said position adjusting
means (E) comprising a slide holding member (6) slidable in the longitudinal direction
of the case (B) while holding the body case (A) of the floor hinge (F), a first adjusting
means (9) connected to the slide holding member (6) to move adjustably the slide holding
member (6) in the longitudinal direction of the case (B), and a second adjusting means
(7, 12, 13) for move adjustably the body case (A) in lateral direction of the case
(B) through a holding member (12).
2. A position adjusting device according to claim 1, wherein said guide means comprises:
a long recess (1) extended in the longitudinal direction of case (B) and provided
at a position approximately corresponding to the main shaft (a) in such a manner that a longitudinal axis of the long recess (1) coincides with
a longitudinal axis of the case (B); and an engaging projection projected from a bottom
plate (22) of the case (B) for engaging with the long recess (1).
3. A position adjusting device according to claim 1, wherein said fastening means comprises
a pair of projections (3, 3) each provided on a side wall of the body case (A) for
receiving a head portion of a fastening screw (5) which is screw-engaged with a fixing
block (10) fixed to the bottom plate (22) of the case (B).
4. A position adjusting device according to claim 1, wherein said first adjusting member
is an adjusting bolt (9) which comprises: a lefthand screw (9a); a righthand screw
(9b); and an operating nut (9c) provided between the two screws (9a, 9b), one of the
screws being engaged with the slide holding member (6) while the other of the screws
being engaged with a support member (8) fixed to an end face of the case (B).
5. A position adjusting device according to claim 1, wherein said second adjusting means
comprises: a hanging bolt (7) bridged between two opposite ends (6b, 6b) of the slide
holding member (6); and a pair of nuts (13, 13) meshed with the bolt (7) at opposite
ends of a hook portion (12a) of the holding member (12), the hook portion (12a) being
hung on the hanging bolt (7).