[0001] This invention relates to a suction system for ring spinning machines, the system
being arranged to remove trash, fibre fluff and broken threads from the space surrounding
the spinning faces. Said ring spinning machines normally comprise a plurality of working
positions on two opposing faces, and are therefore very long.
[0002] Textile machines comprise suction ducts for the most varied purposes, for example
to clean determined parts of the machine, to remove fibre trash and to draw off excessive
yarn ends or pieces of cut yarn or the like. It is well known that in drafting systems
of spinning machines, a fibre bundle consisting of an assembly of fibres of varying
lengths is subjected to considerable traction stresses resulting in separation of
a certain quantity of in particular short fibres and the formation of trash. It is
therefore necessary to clean the drafting members and remove the flying fibrillae
and fibres and the trash from the various machine parts and from the yarn under formation.
It is also necessary to draw off and remove any pieces of broken yarn.
[0003] In this case the suction action has to be effective and uniform along the entire
spinning face. In addition, the spinning faces of ring spinning machines are of considerable
horizontal extension of some tens of metres, as the spinning spindles can be present
in a quantity of the order of a thousand, one following the other.
[0004] The cross-sectional area of the air suction duct and the power of the pneumatic system
therefore become relatively large, with consequent high system and operating costs.
In addition, because of the considerable length of ring spinning machines, the continuous
draw-off of trash, fibres and broken threads in known systems is insufficient in those
regions farthest from the motor-driven suction fan or other type of suction device
which provides the suction action. The air throughput in a central suction system,
in which a suction duct extends along the entire spinning face to serve all the spinning
spindles via suction nozzles or slits, is represented by the total air quantity necessary
in order to achieve an energetic suction action at the spinning spindles.
[0005] Problems occur in known constructions, such as the retention of a certain number
of broken fibres and threads in the suction tubes acting on the spinning spindles
in those regions farthest from the fan in the machine headstock.
[0006] Fibres, dust and broken threads which have not been properly drawn off from the suction
tubes often trigger their clogging, so blocking the suction action required for continuous
cleaning of the spindles, which are hence subjected to progressive deposition of fibre
trash on their various parts and on the yarn under formation. This results in yarn
irregularities and defects which reduce its quality, such irregularities leading in
the limit to yarn breakage during the formation stage or during subsequent yarn processing
stages.
[0007] The maintenance and cleaning of the suction slits requires considerable attention
by the service personnel, who are required to work without any established timetable.
It is understandable that work carried out on a selective or random basis without
an established timetable leads to low labour efficiency.
[0008] An object of the present invention is to provide a suction system for removing fibre
trash and broken fibre pieces in spinning machines which is free of the aforesaid
drawbacks and is able to perform its function with greater effectiveness and for a
longer time, without requiring frequent maintenance.
[0009] A further object of the present invention is to rationalize the construction of the
suction system of a ring spinning machine, both in terms of its capacity and of its
suction efficiency in effectively removing fibrils and floating yarn pieces from the
suction spindles.
[0010] A further object of the present invention is to provide a pneumatic suction system
of new while at the same time simple concept, which makes it possible to put under
suction several regions which integrate and complete the entire suction operation
with further functions required for the particular application underway.
[0011] These and further objects of the invention, which will be more apparent during the
course of the description, are attained by the suction system of the present invention
arranged on a spinning machine of considerable longitudinal extension, in particular
a ring spinning machine, wherein said suction system comprises, along the entire length
of the spinning machine, internal walls which converge in the direction of a mouth
at the floor-level opening of ducting put under vacuum by the central suction system
of the factory, said converging internal walls being sufficiently raised from the
level of the floor on which the spinning machine rests, to allow energetic lateral
draw-in of the air surrounding the spinning machine.
[0012] One embodiment of the invention is described in detail and further clarified hereinafter
by way of non-limiting example with reference to the figures of the accompanying drawing.
[0013] Figure 1 is a schematic sectional view perpendicular to the longitudinal axis of
the spinning machine, showing the upper manifold channel which operates in cleaning
the drafting rollers, and the profile of the internal walls which converge in the
direction of a mouth at the floor-level opening of ducting put under vacuum by the
central suction system of the factory.
[0014] Figure 2 is a front isometric schematic view of a longitudinal portion of the ring
spinning machine suction system of the present invention.
[0015] In the figures, corresponding parts or parts with identical functions carry identical
reference characters for simplicity.
[0016] The various units and the equipment which operate in forming the yarn in the ring
spinning machine, into which the suction system of the present invention is incorporated,
are neither illustrated nor is their operation described, as they are already known
and do not concern the operation of the present invention.
[0017] In the accompanying drawings:
- 10 schematically represents the ring spinning machine, which during spinning operates
on two opposing faces with a large plurality of working positions, and is hence of
considerable longitudinal extension;
- 2 is the upper suction manifold channel of box structure 5, put under vacuum by a
motor-driven fan (not shown) positioned at one end of the spinning machine 10. Said
manifold channel 2 is arranged to apply suction action for cleaning the drafting units
15 via tubes 14;
- 1 and 3 are the walls internal to the spinning machine 10, said internal walls defining
a space 4 converging in the direction of a mouth at the opening in the floor 8 of
ducting 6 put under vacuum by the central suction system (not shown) of the factory;
- 9 are arrows indicating the direction of the air stream which provides energetic suction
in proximity to the known spinning spindles 11 and ring carrying benches 12;
- 7 are arrows indicating the direction of the air stream below the spinning machine,
said stream 7 being drawn in by the suction present in the ducting 6.
[0018] The operation of the suction system of the present invention shown in the figure
of the accompanying drawings is easily deduced.
[0019] The suction fan which puts the channel 2 under vacuum and the filter elements (not
shown) are positioned at the end of the spinning machine 10.
[0020] The fibre trash and the dust present around the drafting unit 15 are drawn off by
the slit in the tube 14 and conveyed into the manifold channel 2 which conveys them
within its air stream to the end of the spinning machine 10 where they are retained
by the filter surfaces. Simultaneously during the spinning process, the fibre trash,
dust and broken yarn pieces present in proximity to the spinning spindle 11 are conveyed
into the air stream 9, which conveys them together with the fibre trash of the air
stream 7 into the ducting 6 of the factory suction system.
[0021] Modifications in terms of detail can be made to the suction system of the present
invention, but without leaving the scope of the invention.
1. A suction system for ring spinning machines, comprising an upper manifold channel
extending along the entire spinning face and operating in cleaning the drafting rollers,
characterised by comprising, along the entire length of the spinning machine, internal
walls which converge in the direction of a mouth at the floor-level opening of ducting
put under vacuum by the central suction system of the factory, said converging internal
walls being sufficiently raised from the level of the floor on which the spinning
machine rests, to allow energetic lateral draw-in of the air surrounding the spinning
machine.