TECHNICAL FIELD
[0001] The present invention relates to a jet-producing head for high-pressure cleaners,
said head being of the kind set forth in the preamble of claim 1.
BACKGROUND ART
[0002] A jet-producing head of the kind referred to above is described in the specification
of the German Patent No. 3,419,964. The head thus known is adapted to produce a rotating
jet of cleaning liquid describing the surface of a cone having its apex in the bore
of the jet nozzle, and on the background of the specification mentioned, this jet-producing
head appears to be well suited to produce such a rotating jet. There is, however,
a certain risk that a small quantity of liquid may leak out from the space surrounding
the turbine rotor and the jet nozzle to the outside of the bearing surrounding the
latter, especially after prolonged use and wear of this bearing. This means that in
operation, the jet-producing head may "slobber", i.e. a small quantity of liquid flows
down along the surface of the head, possibly landing on the hands of the operator.
In the case of aggressive cleaning liquids, this is obviously a major disadvantage.
DISCLOSURE OF THE INVENTION
[0003] It is the object of the present invention to provide a jet-producing head of the
kind referred to initially, in which the risk of leakage of the kind referred to above
is practically completely eliminiated, and this object is achieved with a jet-producing
head, according to the present invention additionally exhibiting the features set
forth in the characterizing clause of claim 1.
[0004] With this arrangement, the bearing pressure between the stationary and rotating bearing
surfaces surrounding the jet-nozzle opening will adapt itself to the pressure of the
liquid supplied to the head. Thus, a high supply pressure will cause a high bearing
pressure and hence a high resistance towards leakage, whereas a low supply pressure,
whilst still maintaining a sufficient bearing pressure to make the bearing leak-proof,
will cause the bearing pressure to be so low as not to produce sufficient friction
to prevent the turbine rotor from rotating, even when the reduced supply pressure
has also caused a reduction in the energy available for turning the turbine.
[0005] Advantageous embodiments of the jet-producing head according to the present invention,
the effects of which are explained in the following detailed portion of the present
specification, are set forth in claims 2-5.
BRIEF DESCRIPTION OF THE DRAWINGS
[0006] In the following detailed portion of the present specification, the present invention
will be explained in more detail with reference to the drawings, in which
- Figure 1
- is a longitudinal sectional view through an exemplary embodiment of the jet-producing
head, and
- Figure 2
- is a cross-sectional view taken along the line II-II in Figure 1.
DESCRIPTION OF THE PREFERRED EMBODIMENT
[0007] The jet-producing head shown in the drawing comprises the following stationary parts,
all substantially rotationally symmetrical about a common axis 26:
- a first housing part 18 comprising a through-going supply conduit 1 adapted to be
connected to the liquid-output tube of a high-pressure cleaner by means of a coupling
part 2, an internally-threaded outer tubular projection 19 directed in the downstream
direction, and an inner tubular projection 20 likewise directed in the downstream
direction,
- a second housing part 14, on its upstream end having an externally-threaded tubular
projection 21 screwed into the internally-threaded tubular projection 19 on the first
housing part 18, and at its downstream end having an opening 22 to allow for the passage
of a liquid jet issuing from a jet nozzle 11 to be described below,
- a cover 15 secured to and surrounding the outer tubular projection 19 on the first
housing part 18 and surrounding the second housing part 14, this cover also having
a downstream opening 25 aligned with the opening 22 in the second housing part 14,
and
- a liquid-guiding member 3, having at its upstream end a tubular part 24 embracing
the inner tubular projection 20 on the first housing part 18, as well as a flange
27 cooperating with the free end of the tubular projection 21 on the second housing
part 14 so as to be held secure in the upstream direction, this liquid-guiding member
3 having at its downstream end a male bearing member 6 adapted to rotatably support
a turbine rotor 5 to be described below.
[0008] In the exemplary embodiment shown, the stationary components also comprise an annular
bearing member 16 placed upstream of and close to the opening 22 in the second housing
part 14 and resting against an abutment surface 23 around the opening 22. The bearing
member 16 has on its upstream side a part-spherical bearing surface 13 adapted to
cooperate with a complementary bearing surface 28 on the jet nozzle 11 mentioned above.
[0009] The sole rotating component of the jet-producing head shown consists of two parts
rotating together as one, viz.
- the above-mentioned turbine rotor 5 having at its upstream end a peripheral row of
turbine vanes 12 adapted to turn the rotor 5 under the influence of liquid jets issuing
from two tangential turbine nozzles 4 in the downstream end of the liquid-guiding
member 3, this rotor 5 having both axial openings 8 and radial openings 9 to allow
liquid having passed from the supply conduit 1 through the guiding member 3 and the
turbine rotor 5 to flow to the upstream end of
- the likewise above-mentioned jet nozzle 11 inserted as shown at an acute angle 29
to the above-mentioned common axis 26.
[0010] The upstream end of the turbine rotor 5 comprises an annular bearing member 7 cooperating
with the stationary bearing member 6 on the liquid-guiding member 3. A radial surface
30 on the turbine rotor 5 cooperates with a radial surface 31 surrounding the male
bearing member 6 on the downstream end of the guiding member 3 so as to keep the bearing
surface 28 on the jet nozzle 11 close to the bearing surface 13 on the stationary
bearing member 16.
[0011] In operation, liquid delivered by the pump of the high-pressure cleaner flows through
the supply conduit 1 and the liquid-guiding member 3, issuing in the form of powerful
jets through the nozzles 4, thus causing the turbine rotor 5 and with it the jet nozzle
11 to rotate. The liquid having spent a small proportion of its energy in the turbine
rotor 5 then flows through the axial openings 8 and the radial openings 9 into the
jet nozzle 11, issuing from the latter in the form of a powerful jet, due to the rotation
of the nozzle 11 describing the surface of a cone with its apex within the nozzle
11.
[0012] Especially during work with aggressive liquids it is important that no liquid leaves
the downstream end of the jet-producing head except in the form of the above-mentioned
jet. Thus, any leakage from the space 17 surrounding the rotating components 5 and
11 must be prevented. Leakage between the bearing member 16 and the surrounding part
of the second housing part 14 may be prevented, e.g. in a conventional manner using
a sealing ring 32. The question of preventing leakage between the rotating jet nozzle
11 and the stationary bearing member 16 is, however, not quite so simple. Thus, at
high supply pressures, the bearing pressure between the cooperating bearing surfaces
13 and 28 on the stationary bearing member 16 and the jet nozzle 11 respectively must
be sufficiently high to prevent liquid leaking from the space 17, while at low supply
pressures, when the energy availably for driving the turbine rotor 5 is considerably
less, this bearing pressure must not be so high as to prevent rotation of the turbine
rotor 5.
[0013] In the jet-producing head according to the present invention this problem is solved
by the construction shown, in which the bearing pressure between the rotating nozzle
11 and the stationary bearing member 16 is derived from the pressure differential
between the upstream-facing and downstream-facing surfaces of the assembly constituted
by the turbine rotor 5 and the nozzle 11. With this arrangement, a high delivery pressure
will cause this bearing pressure to be high, whereas a low delivery pressure will
result in a correspondingly reduced bearing pressure, thus allowing the turbine rotor
to rotate despite the fact that the energy delivered by the liquid jets issuing through
the turbine nozzles 4 is considerably reduced. This effect would be achieved to a
certain degree solely by the pressure difference between the upstream and downstream
parts of the jet nozzle 11, but is augmented in the exemplary embodiment shown by
letting the turbine rotor 5 function as a piston dividing the space within the second
housing part 14 into an upstream space 34 and the downstream space 17 mentioned above.
All the liquid issuing as turbine jets through the turbine nozzles 4 must necessarily
flow to the jet nozzle 11, but the flow restriction produced partly by the narrow
gap 35 between the rotor 5 and the wall of the second housing part 14, partly by the
axial openings 8 of limited flow cross-sectional area, will produce a pressure difference
urging the rotor 5 and the jet nozzle 11 in the downstream direction. This flow restriction
may be adjusted by varying the width of the gap 35 and/or the total cross-sectional
area of the openings 8 - the latter may be omitted altogether - thus varying the bearing
pressure at the downstream end of the jet nozzle 11.
[0014] In the preferred embodiment shown, both the jet nozzle 11 and the bearing member
16 are in the form of inserts fitted into the turbine rotor 5 and the second housing
part 14 respectively with a light press fit. This makes its easy to remove or replace
these parts when need arises. It does, however, lie within the scope of the present
invention to form the nozzle 11 as an integral part of the turbine rotor 5 and/or
to form the stationary bearing member 16 as an integral part of the second housing
part 14.
[0015] In addition to the salient advantage with regard to the bearing pressure explained
above, the jet-producing head as shown according to the present invention also possesses
the advantage of being very easy to dismantle and reassemble. Thus, to dismantle the
head, the cover 15 is first removed, such as by opening a bayonet-type closure 33
not shown in detail, after which the second housing part 14 may be unscrewed from
the first housing part 18, thus freeing both the liquid-guiding member 3 and the turbine
rotor 5 with the jet nozzle 11. After any necessary maintenance or cleaning work,
the head may be reassembled by repeating the procedure in the reverse order.
[0016] Leakage between the outer tubular projection 19 on the first housing part 18 and
the tubular projection 21 on the second housing part 14 may be prevented in any conventional
manner, such as by means of a sealing ring 10.
| LIST OF PARTS |
| 1 |
supply conduit |
18 |
first housing part |
| 2 |
coupling part |
19 |
outer tubular projection |
| 3 |
liquid-guiding member |
| 4 |
turbine nozzle |
20 |
inner tubular projection |
| 5 |
turbine rotor |
| 6 |
male bearing member |
21 |
tubular projection |
| 7 |
bearing member |
| 8 |
axial openings |
22 |
opening |
| 9 |
radial openings |
23 |
abutment surface |
| 10 |
sealing ring |
24 |
tubular part |
| 11 |
jet nozzle |
25 |
opening |
| 12 |
turbine vanes |
26 |
common axis |
| 13 |
bearing surface |
27 |
flange |
| 14 |
second bearing part |
28 |
bearing surface |
| 15 |
cover |
29 |
acute angle |
| 16 |
bearing member |
30 |
radial surface |
| 17 |
space |
31 |
radial surface |
| |
|
32 |
sealing ring |
| |
|
33 |
bayonet-type closure |
| |
|
34 |
upstream space |
| |
|
35 |
gap |
1. Jet-producing head for high-pressure cleaners and of the kind comprising
a) a supply conduit (1) adapted to be connected to the liquid-output tube of a high-pressure
cleaner,
b) a turbine (3,4,5) comprising
b1) a fixed liquid-guiding member (3,4), the inlet of which communicates with the
supply conduit (1) and the outlet of which is constituted by at least one turbine
nozzle (4) directed at least partly in the tangential direction towards
b2) turbine blades (12) integral with or secured to a turbine rotor (5) supported
rotatably about a longitudinal axis (26) in the housing (14) of said jet-producing
head and carrying
c) a jet nozzle (11), the nozzle of which forms an acute angle (29) with the rotational
axis (26) of said turbine rotor (5), said jet nozzle (11) being surrounded by a bearing
(28,13) communicating on its upstream side with a space (17) accommodating said rotor
(5),
characterizing in
d) that said turbine rotor (5) at its end nearest to the supply conduit (1) is supported
for rotation and limited axial movement by a radial bearing member (6) integral with
or secured to said liquid-guiding member (3,4),
e) that said turbine rotor (5) at its end nearest to said nozzle (11) comprises a
bearing surface (28) adapted to cooperate with a spherical or conical stationary bearing
surface (13) on a bearing member (16) integral with or secured to said housing (14),
and
f) that the arrangement is such that in operation, said turbine rotor (5) with its
bearing surface (28) is urged against said stationary bearing surface (13) by the
pressure difference between its upstream and downstream sides.
2. Head according to claim 1, characterized in that the turbine rotor (5) is closely surrounded by a stationary housing member (14)
so as to divide the space inside the latter into an upstream part (34) in direct fluid
communication with the space in the turbine rotor (5) comprising the latter's vanes
(12) and a downstream Part (27) communicating with said upstream part (34) through
the narrow gap (35) between the rotor (5) and said housing part (14), possibly also
through openings (8) of limited flow cross-sectional area through the rotor (5).
3. Head according to claim 1 or 2, characterized in that said nozzle (11) is inserted into said turbine rotor (5) with a light press
fit.
4. Head according to any one or any of the claims 1-3, characterized in that said bearing member (16), the bearing surface (13) of which cooperates with
said bearing surface (28) on the nozzle (11), is inserted into the housing (14) against
a downstream abutment (23) with a light press fit.
5. Head according to any one or any of the claims 1-4,
characterized in that all its non-rotating parts are shaped substantially in the form of solids of
revolution, viz.
a) a first housing part (18) comprising said supply conduit (1), an internally-threaded
outer tubular prejection (19) and an inner tubular projection (20),
b) a second housing part (14), at its upstream end having an externally-threaded tubular
projection (21) screwed into said internally-threaded tubular projection (19) on the
first housing part (18), and at its downstream end having an opening (22) adjacent
to the outlet opening of said jet nozzle (11), said opening being surrounded by an
abutment surface (23) facing upstream for said bearing member (16), and
c) said fixed liquid-guiding member (3,4), having at its upstream end a tubular part
(24) adapted to embrace said inner tubular projection (20) on said first housing part
(18) and having a flange (27) cooperating with the free end of said externally threaded
tubular projection (21) on said second housing part (14) to be held in the upstream
direction, said liquid-guiding member (3,4) having at its downstream end said bearing
member (6) for said turbine rotor (5) as well as said turbine nozzle or nozzles (4).
6. Head according to claim 5, characterized by a cover (15) surrounding at least all parts downstream of the upstream end of said
outer tubular projection (19) on said housing part (18) and having an opening (25)
aligned with said opening (22) in said bearing member (16).