[0001] The invention relates to a hood for exhausting noxious fumes arising from melting
furnaces or other tiltable preparation vessels during various phases of a melting
process.
[0002] During various phases of a melting process noxious fumes are exuded which fumes have
to be evacuated for working environment reasons. Various types of hoods, located on
or close to the melting furnace, have been proposed to collect such fumes, see for
instance SE 401 399 and SE 420 235. In order to permit access to the process the hoods
normally must be moved aside, however, during various phases of the process, particularly
during charging and pouring phases of the foundry process.
[0003] The object of this invention is to provide a hood for efficiently evacuating fumes
emanating from melting furnaces and other tiltable vessels during various phases of
a melting process with a minimum of air volumes involved.
[0004] A further object of the invention is to provide a non-bulky hood which permits greater
access to the melting process, for instance during charging operations with overhead
cranes as well as trucks.
[0005] According to the invention said objects have been accomplished by a hood as characterized
in the accompanying claims.
[0006] The advantages offered by the invention are mainly a better working environment for
the workers as well as a significant savings due to reduced capacity requirements
on the dust-collecting equipment as the necessary air quantity flowing through the
system has been substantially reduced.
[0007] Two ways of carrying out the invention are described in detail below with reference
to the drawings which illustrate one specific embodiment, in which:
[0008] Figure 1 is a side view of the hood movably mounted over a melting furnace showing
the hood in its charging and melting positions.
[0009] Figure 2 is a front view of the hood in the same position as illustrated in figure
1.
[0010] Figure 3 is a plane, top view of the hood in the same position as in figure 2 as
well as a position in which the hood has been moved aside, indicated by dashed lines.
[0011] Figure 4 is a side view showing the hood swung upwardly to permit operation of the
charging bucket to its discharging position.
[0012] Figure 5 is a side view showing the hood in the discharging position.
[0013] Figure 6 is a perspective view of the hood taken from the bottom.
[0014] Figures 7 - 11 are corresponding views showing a second embodiment of the invention.
[0015] A hood 1 is mounted on the top of a melting furnace 2 to collect dusty fumes emanating
from the melting charge during various phases of the melting process. The hood is
pivotally mounted to permit evacuation of the fumes also during discharging operations,
from the furnace 2 to a bucket 3. The hood has three different exhaust openings 4,
5 and 6 to evacuate the fumes, which openings are provided with exhaust valves which
are controlled by electrical or pneumatic adjusting means 11, 12. The hood is pivotally
mounted above three axes S¹, S2 and S3, i.e.. supported on a rotatable part 14 of
the exhaust duct 10 via a linkage 8. The exhaust duct 10 is preferably connected to
the rotatable part 14 from above, as illustrated in figure 2, but can also be connected
from the bottom side. Raising and lowering the hood is effectuated by means of the
linkage 8. Each of the three pivot points is provided with a gear ring 9 connected
to a gear drive motor.
[0016] The part of the hood that embraces the furnace charge opening is comparatively thin
and provided with an opening 7 having a ceramic wall covering to allow recharging
and other supply of additives through the opening.
[0017] Fumes emanating from the charge is evacuated through an annular gap opening and an
open valve 6. During the charging phase the opening 7 is closed by a lid.
[0018] The thin end portion of the hood with the opening 7 is referenced by numeral 15 in
figure 1. This portion is connected to a base portion 17 having an exhaust opening
4 via an intermediate angled part 16. The base portion 17 has a slot 13 to permit
passage of a chain for the bucket 3 carried by an overhead crane 19. Also the intermediate
part 16 has an exhaust opening 5 with valves.
[0019] In the following the movement of the hood is described in connection with the different
phases of the foundry operation. Preferably the motion of the hood is automatically
adapted to the foundry operation by means of a control system but it could also be
manually controlled from an operator's desk.
[0020] Figure 1 illustrates the hood in its charging position with dashed lines. In this
position the end portion 15 of the hood has been moved away from the furnace charge
opening to allow free access for the charging operation with an overhead crane or
a truck. Fumes from the charge are collected by the valve opening 5 in the intermediate
portion of the hood.
[0021] Figure 1 also illustrates the hood position in the melting phase in which the end
portion 15 covers the furnace opening and the fumes are collected by the annular opening
6 in the hood, while the valve openings 4 and 5 are closed.
[0022] In order to allow operation of the bucket 3 during recharging operations of the foundry
process, for instance during steel hardening and tempering operations, the hood can
also be moved aside through pivotal movement about the center axis of the rotatable
duct part 14. This has been indicated by dashed lines in figure 3. After this motion
the hood is returned to the position illustrated in figure 1.
[0023] Before the discharging phase of the process the bucket 3 is positioned by the overhead
crane. In this position the hood has been moved away to an upright position by means
of the linkage 8 in which position the base portion of the hood does not interfere
with the chain when positioning the bucket. In this position the linkage 8 has a vertical,
upright position.
[0024] The position of the hood during the discharging phase of the foundry operation is
illustrated in figure 5. In this phase the charge is discharged from the furnace 2
to the bucket 3 and the fumes are evacuated through the valve openings 4 and possibly
the valve openings 5 in the intermediate portion 16 of the hood.
[0025] In order to efficiently evacuate the fumes emanating from the charge the hood is
moved, by means of the linkage 8, into a position with the base portion 17 close to
the charge on the bucket side. The walls of the valve openings are therefore covered
by a ceramic material. In figure 5 the hood is also illustrated in an approximately
100 degrees upright position to allow the discharging operation.
[0026] The present design of the hood and its variable pivotal movement in different coordinates
makes it possible to more efficiently trap the emanating fumes during all the different
phases of the foundry process.
[0027] The design of the hood is best illustrated by the perspective view in figure 6. The
design has been adapted to the fact that the valve opening 6 provides an optimal evacuation
from the furnace 2 and the valve opening 4 an optimal evacuation from the bucket 3
during the discharging phase. On the same time the hood is not allowed to interfere
with the operation of the bucket carried by a crane in a chain. Raising and lowering
of the hood is effectuated by means of a linkage 8.
[0028] The design of the hood 1' illustrated in figures 7 - 11 has been somewhat modified,
compared with the first embodiment, see specifically the perspective view in figure
11. In this case the hood 1' is pivotally mounted about four axes S1, S2, S3 and S4
to make the hood even more movable during the melting process. The hood has only one
exhaust opening 4' with valves controlled by electrical or pneumatic adjusting means
(not shown).
[0029] Also in this case the hood is supported on a tubular part 14 rotatable about a vertical
axis S3 and which is a part of the exhaust duct 10. Raising and lowering of the hood
is carried out by means of the linkage 8 movable about the two parallel axes S1 and
S2 which are perpendicular to the first mentioned axis S3. The hood is also rotatably
mounted about a fourth own, axis S4, eccentrically located so that the hood can be
rotated about this axis and moved aside to permit access to the recharging phase of
the process also in such cases in which the bucket is moved to the furnace from an
opposite direction in which case the chain cannot pass through the slot 13 in the
hood. Each of the four pivot points is provided with a gear ring connected to a gear
drive motor.
[0030] In the following the movement of the hood is described in connection with different
phases of the foundry operation. Figures 7a - 10a are side views, figures 7b - 9b
also side views (90° direction) and figure 10b a top view illustrating a position
in which the hood has been rotated about its axis S4.
[0031] Figure 7 illustrates the hood 1' in its charging position in which position the hood
has been moved aside to allow free access to the charging operation with an overhead
crane or a truck. Fumes from the charge are collected and exhausted through the vertical
valve opening 4'.
[0032] The position of the hood during the melting phase of the process is illustrated in
figure 8. In this case the hood covers the furnace opening and the fumes are effectively
exhausted through the valve opening 4'.
1. Pivoting hood for exhausting noxious fumes from melting furnaces or other tiltable
preparation vessels during various phases of a melting process, such as charging,
melting and discharging, comprising at least one exhaust valve opening (4, 4') characterized
in that the hood (1, 1') is pivotally mounted, via a linkage (8), on a tubular part
(14) forming a part of the exhaust duct (10), to allow the hood to be raised, lowered
and moved aside during various phases of the melting process.
2. Hood as claimed in Claim 1 characterized in that the hood is pivotally mounted at
one end of the linkage (8) for pivotal movement about a horizontally disposed axis
(S1), that the other end of the linkage (8) is pivotally mounted on the tubular part
(14) for pivotal movement about a second axis (S2), which is parallel to the first-mentioned
axis (S1), and that the tubular part (14) is pivotally mounted in the exhaust duct
(14) for pivotal movement about a vertically disposed axis (S3).
3. Hood as claimed in Claim 2 characterized in that the hood (1') is pivotally mounted
about a fourth, axis (S4) which is substantially perpendicular to the bottom surface
of the hood.
4. Hood as claimed in Claim 3 characterized by a substantially rectangular main body
wherein the exhaust opening (17) is located on the bottom surface and wherein the
rear part of the hood i connected to the linkage (8) and provides means for rotary
movement of the hood about said axis (S4) which is also located on the rear part.
5. Hood as claimed in Claim 4 characterized in that the noxious fumes are evacuated from
the hood via the connection to the linkage (8), through the linkage and the tubular
part (14) out through the exhaust duct (10).
6. Hood as claimed in Claim 2 characterized in that the hood (1) comprises a comparatively
thin end portion (15), a comparatively thick base portion (17) and an intermediate,
angulated portion, each portion having an exhaust opening (4, 5, 6).
7. Hood as claimed in Claim 6 characterized in that said base portion (17) has means
(13) to allow passage of a suspension attachment (18) for the charging bucket or the
like during the discharging phase of the process.