Background of the Invention
[0001] The present invention relates to a printing cylinder/roller cleaning apparatus in
various types of printing presses, which cleans the circumferential surface of a printing
cylinder, e.g., a blanket cylinder, an impression cylinder, or a transfer cylinder,
and the circumferential surface of a roller, e.g., a form roller or a vibrating roller.
[0002] Each of various types of printing presses, e.g., an offset printing press and an
intaglio printing press, has printing cylinders, e.g., a plate cylinder, a blanket
cylinder, an impression cylinder, and a transfer cylinder, and rollers, e.g., a form
roller and a vibrating roller. During the printing operation, foreign matters, e.g.,
ink dust and paper dust are attached to the circumferential surfaces of these printing
cylinders and rollers and degrade the quality of the printed matter. Hence, a cleaning
apparatus is provided for cleaning the printing cylinders and rollers to remove the
foreign matters.
[0003] A printing cylinder/roller cleaning apparatus of this type has rewinding and take-up
shafts for a cleaning cloth, e.g., an unwoven fabric. The two end portions of each
of the rewinding and take-up shafts are rotatably supported by the bearings of the
apparatus frame. When the blanket cylinder is, for example, to be cleaned, the rewinding
and take-up shafts move close to the circumferential surface of the blanket cylinder
and extend in the axial direction thereof. A pad constituted by an elastic member,
which is movable forward and backward in the radial direction of the blanket cylinder
so as to move close to and apart from the circumferential surface of the blanket cylinder,
is provided between the rewinding and take-up shafts as it is supported by a holder.
Thus, the cleaning cloth, e.g., an unwoven fabric taken up by the rewinding shaft
in a separate process travels as it is intermittently rewound and taken up by the
take-up shaft. The traveling cleaning cloth is pressed by the pad against the circumferential
surface of the blanket cylinder between the rewinding and take-up shafts. Hence, the
foreign matters attaching to the circumferential surface of the blanket cylinder are
transferred to the cleaning cloth and removed together with the cleaning cloth, and
the cleaning cloth is taken up by the take-up shaft.
[0004] In such a printing cylinder/roller cleaning apparatus, however, when the cleaning
cloth is adhesively attached to the blanket surface of the blanket cylinder by some
cause, e.g., the viscosity of the ink, and is torn, the torn end of the cleaning cloth
might be caught in the rotating blanket cylinder to cause a serious accident. In order
to prevent this, a rotary encoder is mounted on the end portion of the rewinding shaft,
and tearing of the cleaning cloth is detected from a change in rotational speed, thereby
informing the user of the accident. However, it takes time after the tearing is detected
and before the printing press is stopped by a signal indicating this. The cleaning
cloth may be caught in the blanket cylinder during this period of time. Also the structure
is complicated.
[0005] In order to solve these drawbacks, in an apparatus disclosed in Japanese Patent Laid-Open
No. 63-286350, a cutter is provided in the vicinity of the traveling path of the cleaning
cloth to be almost perpendicular to the traveling direction of the cleaning cloth.
When the cleaning cloth is torn by some cause and is caught in the blanket cylinder,
or when the cleaning cloth is caught in the blanket cylinder due to the adhesive force
of the ink, although it is not torn, a tension is applied between the rewinding shaft
and the blanket cylinder to cut the cleaning cloth with the cutter, thereby preventing
occurrence of an accident. In this case, it is also possible to stop the printing
press by detecting pivotal movement of the cutter, after the cleaning cloth is cut,
with a limit switch or the like. According to another proposal, no cutter is provided,
but the abnormal tension of the cleaning cloth is detected only by a limit switch,
and the printing press is stopped, thereby preventing occurrence of an accident.
[0006] However, in the conventional printing cylinder/roller cleaning apparatus as described
above, the tension of the cleaning cloth is utilized in either the case wherein the
cleaning cloth is to be cut by the cutter, the case wherein the cleaning cloth is
cut by the cutter and the pivotal movement of the cutter is detected by the limit
switch, or the case wherein no cutter is provided and the abnormal tension of the
cleaning cloth is detected by the limit switch, and the like. Therefore, some time,
even though only little, is required before cutting or detecting, and the loss of
the cleaning cloth is inevitable.
[0007] In either the case wherein the cleaning cloth is to be cut by the cutter or the case
wherein the cleaning cloth is cut by the cutter and the pivotal movement of the cutter
is detected by the limit switch, when the cleaning cloth is caught in the blanket
cylinder by the viscosity of the ink without being torn, the cleaning cloth is cut
by the cutter. Therefore, the take-up shaft must be replaced, requiring much labor
and degrading the operability of the printing press.
[0008] Furthermore, when the cleaning cloth is cut by the cutter and the pivotal movement
of the cutter is not detected by the limit switch, the operator does not notice that
the cleaning cloth is cut but notices it only after he or she observes the blanket
cylinder. Then, in a multicolor printing press, after all the printing units are cleaned,
the blanket cylinder of the printing unit that caused the accident must be cleaned
again. This prolongs the preparation time and degrades the operability of the printing
press. In the cleaning apparatus in which the pivotal movement of the cutter is detected
by the limit switch after the cleaning cloth is cut by the cutter, as described above,
the number of constituent components is increased, and an inexpensive cleaning apparatus
cannot be provided.
Summary of the Invention
[0009] It is an object of the present invention to provide a printing cylinder/roller cleaning
apparatus for a printing press, which can eliminate catching of a cleaning cloth in
the printing cylinder with a simple structure.
[0010] In order to achieve the above object, according to the present invention, there is
provided a printing cylinder/roller cleaning apparatus for a printing press, comprising
a belt-like cleaning cloth, kept in a taut traveling state, pressed against a circumferential
surface of a rotating printing cylinder/roller, for cleaning the circumferential surface
of the printing cylinder/roller, and a detector, including a detecting member to be
pressed against the cleaning cloth kept in the taut traveling state, for detecting
loosening of the cleaning cloth on the basis of a movement of the detecting member.
Brief Description of the Drawings
[0011]
Fig. 1 is a side view of a printing cylinder/roller cleaning apparatus in a state
wherein the cleaning cloth is taut; and
Fig. 2 is a side view of the printing cylinder/roller cleaning apparatus in a state
wherein the cleaning cloth is loosened.
Description of the Preferred Embodiment
[0012] Figs. 1 and 2 show a printing cylinder/roller cleaning apparatus according to the
present invention which is applied to clean a blanket cylinder as a printing cylinder.
Fig. 1 shows a state wherein the cleaning cloth is taut, and Fig. 2 shows a state
wherein the cleaning cloth is loosened. Referring to Figs. 1 and 2, a hollow rewinding
(supply) shaft 2 and a take-up shaft 3 are disposed in the vicinity of a blanket cylinder
1. The rewinding and take-up shafts 2 and 3 extend in the axial direction of the blanket
cylinder 1, and each of them has two end portions rotatably and detachably supported
by the support portions of the apparatus frame (not shown). A pair of guide rollers
4 and 5 each having two ends rotatably, axially supported by the bearings of the apparatus
frame are pressed against the circumferential surface of the blanket cylinder 1 through
a cleaning cloth 6.
[0013] The belt-like cleaning cloth 6 constituted by, e.g., an unwoven fabric is fully wound
on the rewinding shaft 2 in a separate process, and the rewinding shaft 2 is mounted
on the apparatus frame. The cleaning cloth 6 wound on the rewinding shaft 2 is guided
to the guide roller 4 and then to the take-up shaft 3 through the guide roller 5.
The take-up shaft 3, which is initially mounted on the apparatus frame in an empty
state, is intermittently rotated as it is driven by a driving unit (not shown), so
that it takes up the cleaning cloth 6 guided from the guide roller 5.
[0014] An L-shaped lever 8 serving as a detecting member is supported on a support pin 7,
which is located in the vicinity of one end of the take-up shaft 3 and extends on
the apparatus frame, to be swingable about its boss portion 8a. The lever 8 has, on
its one free end portion, a bent piece 8b bent parallel to the axial direction of
the blanket cylinder 1. The bent piece 8b is in contact with the rear surface of the
cleaning cloth 6 traveling between the guide roller 5 and the take-up shaft 3 in the
taut state. A tension spring 11 extends between a spring catch 9 provided on the boss
portion 8a of the lever 8 and a spring catch 10 extending on the apparatus frame.
The tension spring 11 applies a pivotal force to the lever 8 in a direction (clockwise
direction in Fig. 1) to press the bent piece 8b of the lever 8 against the rear surface
of the cleaning cloth 6.
[0015] In the vicinity of the boss portion 8a of the lever 8, a normally open limit switch
12, connected to a controller 13 through a wiring 14 and having a contact 12a which
is open in the normal state, is fixed to the apparatus frame such that its contact
opposes the other free end portion 8c of the lever 8. The lever 8, the tension spring
11, and the limit switch 12 constitute a detector 15. The contact 12a of the limit
switch 12 partly constituting the detector 15 is closed by the swing movement of the
lever 8 when the cleaning cloth 6 is loosened, as shown in Fig. 2. Then, the controller
13 performs a control operation to stop rotation of the printing press.
[0016] The cleaning operation by the printing cylinder/roller cleaning apparatus having
the arrangement as described above will be described. When the printing operation
is ended and the circumferential surface of the blanket cylinder 1 is to be cleaned,
the blanket cylinder 1 is rotated in a direction indicated by an arrow A in Fig. 1,
and the take-up shaft 3 is intermittently pivoted to cause the cleaning cloth 6 to
travel intermittently. The foreign matters, e.g. ink dust and paper dust attaching
to the surface of the blanket cylinder 1 are transferred to the cleaning cloth 6 to
be removed with it. The cleaning cloth 6 is then taken up by the take-up shaft 3 with
the foreign matters attaching to it. When the cleaning cloth 6 on the rewinding shaft
2 runs out, the empty rewinding shaft 2 is replaced with a rewinding shaft on which
a cleaning cloth is fully wound in a separate process. The take-up shaft 3 on which
the soiled cleaning cloth 6 is wound is replaced with an empty take-up shaft. During
the printing operation, the whole cleaning apparatus is retracted from the blanket
cylinder 1 and stored.
[0017] During the cleaning operation, the cleaning cloth 6 is kept taut, and the bent piece
8b of the lever 8 is urged by the cleaning cloth 6 against the tension of the tension
spring 11, as shown in Fig. 1. When the cleaning cloth 6 is torn by some cause, or
adhesively attaches to the circumferential surface of the blanket cylinder 1 by the
viscosity of the ink, it tends to be caught in the blanket cylinder 1. In this case,
since the cleaning cloth 6 is loosened, as shown in Fig. 2, the lever 8, together
with the bent piece 8b, is pivoted by the tension of the tension spring 11 in the
clockwise direction in Fig. 2. As a result, the free end portion 8c of the lever 8
urges the contact 12a of the limit switch 12 to close the circuit. Thus, upon reception
of an output from the contact 12a, the controller 13 stops rotation of the printing
press, thereby preventing an accident in which the cleaning cloth 6 is caught in the
blanket cylinder 1. In this case, the time period after the cleaning cloth 6 is torn
and before rotation of the printing press is stopped is very short.
[0018] In this embodiment, the entire detector 15 is provided on the rear side of the cleaning
cloth 6, and the contact 12a of the limit switch 12 is provided as a normally open
contact, so that the contact 12a is closed when an abnormality occurs. However, the
contact 12a of the limit switch 12 may be provided as a normally closed contact, so
that the contact 12a is open in an abnormal state. Even if the entire detector 15
is provided on the front surface side of the cleaning cloth 6, a normally open limit
switch can be used by changing the position of the limit switch 12.
[0019] In this embodiment, the contact 12a of the limit switch 12 is opened/closed by the
free end portion 8c of the lever 8. However, a projection or recess hole may be formed
in the boss portion 8a of the lever 8, and the contact 12a of the limit switch 12
may be opened/closed by the projection or recess hole.
[0020] Furthermore, an actuator may be provided to the limit switch 12 such that its free
end portion directly contacts the cleaning cloth 6, thereby detecting the loose state
of the cleaning cloth 6.
[0021] This embodiment exemplifies a case in which the present invention is applied to the
blanket cylinder as a printing cylinder. However, the present invention can similarly
be applied to an impression cylinder, a transfer cylinder, a paper discharge cylinder,
and the like which are printing cylinders other than the blanket cylinder so as to
obtain the same effect.
[0022] In this embodiment, the cleaning cloth 6 is pressed against the circumferential surface
of the blanket cylinder or the like by the guide rollers 4 and 5. However, the cleaning
cloth may be pressed against the circumferential surface of the blanket cylinder or
the like by a pad, as is disclosed in Japanese Patent Laid-Open No. 63-286350 described
above.
[0023] As is apparent from the above description, according to the present invention, in
a printing cylinder/roller cleaning apparatus for a printing press which cleans the
circumferential surface of the printing cylinder or roller by pressing a cleaning
cloth intermittently traveling in the taut state against the circumferential surface
of the printing cylinder or roller, a detector is provided to detect the loose state
of the cleaning cloth by pressing a detecting member against the traveling cleaning
cloth. Therefore, the time period after the detecting member detects the loose state
of the cleaning cloth and before rotation of the printing press is stopped can be
greatly shortened, catching of the cleaning cloth in the printing cylinder or roller
can be prevented to prevent occurrence of an accident, thereby improving the safety,
and the consumption of the cleaning cloth can be decreased. In addition, unlike in
the conventional apparatus, since no unit is required for cutting the cleaning cloth
when the cleaning cloth is loosened, the structure is simplified, and the apparatus
can be provided at a low cost.
1. A printing cylinder/roller cleaning apparatus for a printing press, characterized
by comprising:
a belt-like cleaning cloth (6), kept in a taut traveling state, pressed against
a circumferential surface of a rotating printing cylinder/roller (1), for cleaning
the circumferential surface of the printing cylinder/roller; and
a detector (15), comprising a detecting member (8b) to be pressed against said
cleaning cloth in the taut traveling state, for detecting loosening of said cleaning
cloth on the basis of a movement of said detecting member.
2. An apparatus according to claim 1, wherein said detector comprises a spring member
(11) for biasing said detecting member to be pressed against said cleaning cloth,
and switching means (12) for detecting the movement of said detecting member from
loosening of said cleaning cloth.
3. An apparatus according to claim 2, wherein said detecting member comprises a pivot
lever having a first free end portion (8b) and a second free end portion (8c), said
first free end portion being bent in a direction perpendicular to a traveling direction
of said cleaning cloth to be pressed against said cleaning cloth, and said second
free end portion operating said switching means upon pivotal movement of said pivot
lever caused by loosening of said cleaning cloth.
4. An apparatus according to claim 1, further comprising a supply shaft (2) for supplying
said cleaning cloth, press members (4, 5) for pressing said cleaning cloth supplied
from said supply shaft against the circumferential surface of the printing cylinder/roller,
and a take-up shaft (3) for taking up said cleaning cloth guided from said press members,
and wherein said detecting member is pressed against said cleaning cloth traveling
between said press members and said take-up shaft.
5. An apparatus according to claim 4, wherein said press members comprise a pair of guide
rollers pressed against the circumferential surface of the printing cylinder/roller.
6. An apparatus according to claim 1, further comprising a controller (13) for stopping
rotation of the printing press by a detection output from said detector.