[0001] This invention relates generally to containers and, more particularly, to a blank
and a container including an end closure of an improved construction.
[0002] Containers for beverages such as milk, cream, other dairy products, juices, and the
like, are conventionally constructed from thermoplastics-coated paperboard. Typically,
these containers include a top end closure with a folded roof structure adapted to
providing a readily available pouring spout when the contents of the container are
to be dispensed.
[0003] Coated paperboard blanks for constructing such a container are made on converting
machines similar to those disclosed by US-A-2,672,208 and 3,731,600. After construction,
the blanks are processed by forming, filling and sealing machines, such as those disclosed
by US-A-3,303,761; 3,918,236; 3,398,659; or 4,193,833, to produce the formed, filled
and sealed containers of the type referred to above and shown and described in US-A-
3,270,940 or 4,422,570.
[0004] Other flat top container arrangements, which do not include a pouring spout as in
US-A-3,270,940 and 4,422,570, are disclosed in US-A-4,397,415; 4,702,407, and 4,784,272.
These three Patents disclose cartons which are adapted to hold frozen juices or "spoonable"
products, and to have their top closures fully opened to provide access to the contents.
[0005] The structure disclosed in US-A-4,784,272 is formed to include perforations along
the score line between the front panel and the adjacent flat top panel. The structure
disclosed in US-A-4,702,407 is formed to include perforations on the front panel adjacent
the top end portion thereof, and along the fold lines between the side panels and
the respective side edge panels.
[0006] US-A-4,397,415 discloses a perforated line or partial cut formed horizontally across
the fold line between a front fold-in panel segment and a fold-out segment. Accordingly,
when the top is opened by breaking the perforated line or partial cut, and lifting
the cover panel, a horizontal front edge panel remains, as well as a pair of oppositely
disposed side fold-in edge panels, each bearing paper tear surfaces.
[0007] US-A-2,758,775 discloses a flat top container wherein perforations are formed along
the length of the cover panel adjacent the side edges thereof for co-operation with
side edge panels connected to fold-in side panels of the container.
[0008] US-A-2,819,832 discloses a flat top container having edge panels formed on the sides
of an outer cover panel, and which are cut apart from side edge panels connected to
the top ends of the respective container side panels.
[0009] US-A-3,661,321 discloses a paperboard carton for packing particulate, granular or
powdery products and also discloses a method of folding closure flaps for adhesive
application and closing the carton. Gusset side flaps are first folded out and a major
flap to which the side flaps are connected is folded in. This forms a virtual coplanar
surface to which adhesive is applied. Next the gusset side flaps are folded in and
under the major flap. A second major flap substantially equal in area to the first
is then folded down over the first major flap to form a cover flap. Two cut-score
lines which operate in conjunction with a grip tab integrally connected to one side
flap provide an easy-open feature which makes a triangular opening.
[0010] In the container of US-A-4784272, for example, certain problems can arise. Firstly,
opening of the container can produced a random delamination of the cover panel, sometimes
leaving undesired, thin, delamination webs extending inwards from the side edge panels.
Secondly, the heating of the respective opposite edges of the blank transverse to
the row of body panels in side-seaming can render that edge of the thermoplastics
inside surface of the cover panel less effective for subsequent heat-sealing of the
cover panel to the adjacent side edge panel. Thirdly, short, cut, and thus uncoated,
edges of triangular, edge panel segments and of a side seam extension panel in the
top end closure extend across the side edge panels from the inner edges of the side
edge panels to the outer edges thereof and thus provide short paths for seepage or
"wicking" of fluid contents of the container to the outside of the container. Fourthly,
pairs of these cut edges lie one upon the other as steps each two-thicknesses high,
so that the thermoplastics of the closure panels sandwiching such step between them
may not fully seal the gap at the step.
[0011] According to a first aspect of the present invention, there is provided a thermoplastic-coated
paperboard container, including:
(a) a tube of first, second, third and fourth body panels, and
(b) one end closure panels comprised of a loop of first, second, third and fourth
closure panels, the closure panels being connected to the respective body panels,
said first closure panel being a cover panel covering the second, third and fourth
closure panels,
characterized by said one end closure panels including first and second cover
edge panels connected to respective opposite edges of the cover panel by fold lines
and to the respective adjacent second and fourth closure panels by diagonal fold lines
and sealed to the respective second and fourth closure panels.
[0012] According to a second aspect of the present invention, there is provided a thermoplastic-coated
paperboard blank, including:
(a) a row of body panels comprised of first, second, third and fourth body panels,
and
(b) one end closure panels comprised of a row of end closure panels comprised of first,
second, third and fourth closure panels connected to respective ends of the respective
body panels, characterized in that said first closure panel is of a larger area than
any one of said second, third and fourth closure panels for providing a cover panel,
and in that said one end closure panels include first and second cover edge panels
connected to respective opposite edges of said first closure panel by first and second
lines of weakness and to the respective adjacent second and fourth closure panels
by diagonal lines of weakness for sealing to the respective second and fourth closure
panels.
[0013] Owing to these aspects of the invention, it is possible to avoid significant delamination
of the cover panel during opening.
[0014] According to a third aspect of the present invention, there is provided a thermoplastic-coated
paperboard container, including:-
(a) a tube of body panels comprised of first, second, third and fourth body panels,
and
(b) one end closure panels comprised of first, second, third and fourth closure panels,
the closure panels being connected to the body panels, one closure panel of the one
end closure panels including an inwardly extending edge which extends inwards from
a plane of one of the body panels and which is sandwiched between two closure panels
of the one end closure panels,
characterized in that said two closure panels include respective portions which
extend inwardly beyond and are sealed together inwardly of the inner end of said inwardly
extending edge, in order to deter access to said edge by contents of said container.
[0015] According to a fourth aspect of the present invention there is provided a thermoplastic-coated
paperboard blank for forming into a container, wherein the blank includes:-
(a) a row of body panels comprised of first, second third and fourth body panels,
and
(b) one end closure panels comprised of first, second, third and fourth closure panels,
the closure panels being connected to the body panels, at least one closure panel
of the closure panels including a longitudinal edge which extends along said row of
body panels for extending inwards from a plane of one of the body panels and for being
sandwiched between two closure panels of the one end closure panels,
characterized in that respective portions of said two closure panels extend to
such respective distances from a longitudinal centreline of said row of body panels
that, in the formed container, they extend inwardly beyond and can thus be sealed
together inwardly of the inner end of said edge in order to deter access to said edge
by contents of said container.
[0016] According to a fifth aspect of the present invention, there is provided a container
including:-
(a) a tube of body panels comprised of first, second, third and fourth body panels,
and
(b) one end closure panels comprised of first, second, third and fourth closure panels,
the closure panels being connected to the body panels, respective closure panels of
the one end closure panels including respective inwardly extending edges which are
sandwiched between two closure panels of the one end closure panels,
characterized in that said inwardly extending edges are stepped relative to each
other.
[0017] According to a sixth aspect of the present invention, there is provided a blank for
forming into a container wherein the blank includes:-
(a) a row of body panels comprised of first, second, third and fourth body panels,
and
(b) one end closure panels comprised of first, second, third and fourth closure panels,
the closure panels being connected to the body panels, respective closure panels of
the one end closure panels including respective longitudinal edges extending along
said row of body panels for sandwiching between two closure panels of the one end
closure panels,
characterized in that said longitudinal edges extend at respective different distances
from a longitudinal centreline of said row of body panels.
[0018] Owing to these four aspects of the invention, it is possible to deter passage of
fluid contents to the outside of the container by way of a path at such edge(s).
[0019] According to a seventh aspect of the invention, there is provided a thermoplastic-surfaced
blank for forming into a container, wherein the blank includes:
(a) a row of body panels comprised of first, second, third and fourth body panels,
and a seam flap extending from one of said first and fourth body panels at one end
of said row for heat-sealing to the other of said first and fourth body panels at
the opposite end of said row, and
(b) a row of fold-in closure panels comprised of first, second, third and fourth fold-in
closure panels parallel to and extending along the row of body panels, the closure
panels being connected to respective ends of the respective body panels, one of said
closure panels being a cover panel for heat-sealing relative to the other closure
panels,
characterized in that the body panel to which said cover panel is connected is
other than said first and fourth body panels.
[0020] According to an eighth aspect of the invention, there is provided a thermoplastic-surfaced
container, including:
(a) a tube of body panels comprised of first, second, third and fourth body panels,
and a side seam flap connected, along one edge thereof extending longitudinally of
said tube, to one of said first and fourth body panels and heat-sealed to the other
of said first and fourth body panels, and
(b) a loop of fold-in closure panels comprised of first, second, third and fourth
fold-in closure panels, the closure panels being connected to respective ends of the
respective body panels by way of respective fold lines, one of said closure panels
being a cover panel heat-sealed relative to the other closure panels,
characterized in that the body panel to which said cover panel is connected by
way of one of said fold lines is other than said first and fourth body panels.
[0021] Owing to these two aspects of the invention, it is possible to avoid degrading of
the thermoplastic inside surface of the cover panel during seaming.
[0022] Owing to the invention, it is possible to provide a thermoplastic-coated paperboard
container including an improved top closure which is of increased liquid-tightness,
yet which is conveniently openable and from which the contents are readily pourable.
[0023] In order that the invention may be clearly understood and readily carried into effect,
reference will now be made, by way of example, to the accompanying drawings, in which:-
Figure 1 is a fragmentary layout view of the inside surface of a thermoplastics-coated
paperboard container blank used to construct a container having a top end closure;
Figure 2 is a fragmentary layout view of the outside surface of the blank illustrated
in Figure 1 after it has been side-seamed;
Figures 3 and 4 are enlarged fragmentary perspective views illustrating the initial
not folded and final completely folded and sealed steps involved in forming the flat
top end closure;
Figure 5 is a fragmentary perspective view showing the container of Figure 4 after
the top closure has been sealed closed and then opened;
Figures 6, 7, 8, 9 and 12 are views similar to Figures 1, 2, 3, 4 and 5, respectively,
showing an alternate embodiment;
Figure 10 is a cross-sectional view taken along the plane of the line X-X of Figure
9, and looking in the direction of the arrows, showing the inside of the sealed top
closure; and
Figure 11 is a fragmentary sectional view, taken along the line XI-XI in Figure 10,
of an operational step involved in the sealing of a portion of the top closure.
[0024] Referring now to the drawings in greater detail, Figure 1 illustrates a container
blank 10 generally in three sections consisting of a top end closure 12, a body portion
14, and a conventional flat bottom end closure (not-shown). The latter may be any
suitable end closure arrangement and is not a part of this invention.
[0025] More specifically, horizontal score lines 16a, 16b, 16c, 16d and 16e extend transversely
across the container blank 10 and define the boundary between the top end closure
12 and the body portion 14. Likewise, the bottom horizontal score lines (not shown)
extend transversely across the container blank 10 and define the boundary between
the bottom end closure (not shown) and the body portion 14.
[0026] The body portion 14 comprises a plurality of integrally connected body panels, namely,
in Figure 1 from right to left, a front panel 18, a side panel 20, a back panel 22
and a side panel 24, and a side seam flap or narrow fifth panel 26 formed adjacent
the panel 24. The container blank 10 is defined on its longitudinal sides by edges
28 and 30. The body panels 18, 20, 22 and 24, and the side seam flap 26, are defined
by vertical score lines 32, 34, 36 and 38. It should be apparent that the body panels
may be equal in width and, hence, adapted to forming a square cross-section container,
or may be formed such that one pair of alternate body panels is wider than the other
pair and, hence, adapted to forming an oblong rectangular cross-section container.
[0027] The top end closure 12 comprises side fold-in edge panels 40 and 42. The panels 40
and 42 are connected integrally to the upper ends of the body panels 20 and 24, respectively.
A cover panel 44 and a front edge panel 46 are connected integrally to the body panels
22 and 18, respectively. A further panel 48 is connected integrally to the upper end
of the side seam flap 26. The panel 40 terminates in a free cut edge 49. A diagonal
score line 50 extends from the approximate junction of the score lines 16b and 32
to the free cut edge 49 of the panel 40, forming a triangular fold-over panel segment
51. The panel 42 terminates in a free cut edge 43. A diagonal score line 52 extends
from the approximate juncture of the score lines 16d and 38 to the free cut edge 43
of the panel 42, forming a triangular fold-over panel segment 53. Alternatively, the
triangular fold-over panel segments and their diagonal score lines could be formed
in a fold-in segment 54.
[0028] The front edge panel 46 includes the fold-in segment 54 connected to the body panel
18 and a narrower segment 56 extending from the panel segment 54, with a score line
58 formed therebetween. A horizontal score line 60 is formed across the panel segment
56 at a distance from the score line 58 approximately equal to the height of the panel
segment 54, dividing the segment 56 into a fold-out portion 56a and a fold-down portion
56b, the latter to become a lift tab, as will be explained.
[0029] An arcuate-shaped perforated line 70 is formed in the panel segment 54 arcing from
the juncture of the free cut edges of the panel segment 54 and the portion 56a on
the right, to the juncture of the free cut edges of the panel segment 54 and the portion
56a on the left, and substantially touching the mid-point of the score line 16a.
[0030] Cover edge panels 72 and 74 are connected by weakened lines 76 and 78, respectively,
to the sides of the cover panel 44. The score lines 76 and 78 are continuations of
the score lines 34 and 36, respectively. The weakened lines 76 and 78 may be either
score lines or half-cut lines. Diagonal score lines 80 and 82 integrally connect the
side edge panel 40 and cover edge panel 72, and the side edge panel 42 and cover edge
panel 74, respectively.
[0031] The container blank 10 is formed into a side seamed blank in the customary manner
by firstly heating the outside surface of the side seam panel 26 and the inside surface
of the edge zone (28) of the panel 18 to render them tacky. Secondly, the body panel
24 and the side seam flap 26 are rotated as a unit about the vertical score line 36,
the inside surface of the body panel 24 coming into contact with the inside surface
of the body panel 22, with the vertical score line 38 positioned next to the vertical
score line 34, and with the inside surface of the side seam flap 26 contacting the
inside surface of the body panel 20 adjacent the vertical score line 34. Simultaneously,
the cover edge panel 74 is rotated about the score line 78 to come into contact with
cover panel 44. Thirdly, the body panel 18 is rotated about the vertical score line
32 to bring its inside surface into contact with the inside surface of the body panel
20. The inside surface of the body panel 18 along the edge 28 comes into contact with
the outside surface of the side seam flap 26, and the edge 28 is positioned parallel
and aligned with the vertical score line 38. The various members of the top end closure
12 and the bottom end closure will make similar movements. The container blank 10
is sealed where the tacky inside area of the body panel 18 comes into contact with
the tacky outside surface of the side seam flap 26.
[0032] If desired, in the formation of the side seamed blank the side seam panel 26 could
be sealed to the outside surface of the adjacent panel 18, rather that to the inner
surface thereof as described above.
[0033] As the side seamed blank is opened up into a squared condition, the panels 18 and
24 form a right angle about the vertical score line 38, and the panels 20 and 22 form
a right angle about the vertical score line 34. Simultaneously, the cover edge panel
72 assumes a right angle relationship with the cover panel 44 about the score line
76.
[0034] It should be noted that the body panel 22 to which the cover panel 44 is attached
is not an end panel in the row of body panels 18 to 24, in fact the side seam panel
26 is located at the end body panel 24 of the blank, to be secured to the other end
or front body panel 18. This is in contrast to the heretofore normal practice of having
the side seam panel located at a rear corner, such as shown in US-A-4,397,415; 4,702,407;
4,784,272; and 4,911,305.
[0035] The advantage of the front corner side seam panel location may be appreciated by
considering the manner in which the usual first and fifth, or side seam flap, panels
are normally heated and sealed.
[0036] While being conveyed as a flat blank longitudinally through a so-called "flame sealer",
both outside edges are heated, as already mentioned. More specifically, the outside
surface of the side seam flap 26 and the inside surface of the first or front panel
18 are heated while they travel through the flame sealer. Hence, if the rear panel
22 and the adjacent cover panel 44 were positioned as an end section, the cover panel
72 or 74 would also be heated. Once heated, it thereafter loses some of its effective
sealing characteristic. Hence, being positioned at an intermediate location eliminates
any heating of either of the cover edge panels 72 and 74 until they are finally heat-sealed,
for example by ultrasonic sealing or high-frequency vibration sealing, in the condition
shown in Figure 4, with the side seam flap 26 now positioned at a front corner.
[0037] Instead of a side seam, it is possible to employ a centre seam, but preferably not
in the panels 22 and 44.
[0038] After the side seamed blank is opened up into a squared condition, the various parts
of the eventual top end closure 12 are folded on the various score lines in the following
manner so as to form the top end structure. The front edge panel 46 is folded or bent
inwardly on the score line 16a and outwardly about the score line 58, and then downwardly
about the score line 60, resulting in the fold-out panel portion 56a engaging the
fold-in panel segment 54, and the fold-down panel portion 56b engaging the upper end
of the front body panel 18. Such action will have caused the panel segment 51 to begin
to bend along the diagonal score line 50 toward the side edge panel 40 and the panel
segment 53 to begin to bend along the diagonal score line 52 toward the side edge
panel 42.
[0039] The side edge panels 40 and 42 are next folded or bent inwardly toward each other
and begin to pull the cover edge panels 72 and 74 inwardly. Finally, the cover panel
44 is folded or bent inwardly and downwardly, causing the cover edge panels 72 and
74 to fold onto the side edge panels 40 and 42, and the panel segments 51 and 53 to
be pressed downwardly into engagement with the respective panels 40 and 42.
[0040] The sealing of the interrelated elements of the top closure 12 is then accomplished
by conventional means, such as a sonic or high frequency vibration sealing means.
the sealing of the various top end closure elements may also be accomplished by other
means, such as gas heat, if desired. Figure 4 illustrates the top end closure 12 structure
once the sealing thereof has been effected. While the cover panel 44 is tightly sealed
to the fold-out panel portion 56a, and to the cover edge panels 72 and 74 which, in
turn, are sealed to the side edge panels 40 and 42, respectively, the lift tab 56b
may be merely spot welded to the cover panel 44 as shown, or to the front body panel
18, for easy release therefrom.
[0041] In opening the carton, the lift tab formed by the panel portion 56b is lifted from
the cover panel 44 (or the front body panel 18) and torn back, pulling the panel portion
56a away from the panel segment 54 and breaking the arcuate weakened line 70. As the
lift tab 56b is raised further, the cover edge panels 72 and 74 are pulled away from
the side edge panels 40 and 42. Simultaneously, the two fold-over panel segments 51
and 53 are partially pealed away from the panels 40 and 42, thus providing an open
top for pouring the liquid contents over the arcuate edge 70.
[0042] The cover edge panels 72 and 74 serve efficiently to control film delamination as
the top cover panel 44 is torn back, and the cover edge panels 72 and 74 separate
from the adjacent side edge panels 40 and 42, respectively, remaining with the cover
panel 44.
[0043] Referring now to Figures 6 and 7, all elements identical to those of Figures 1 and
2 bear the same reference numerals. Triangular extensions 84 and 86 are formed on
the free edges of the cover edge panels 72 and 74, respectively, adjacent the distal
ends thereof. Triangular extensions 88 and 90 are formed on the free edges of the
side edge panels 40 and 42, respectively, adjacent the fold-over panel segments 51
and 53, respectively.
[0044] A first rectangular extension 92 is formed on the free distal edge of the side seam
flap extension panel 48. A second rectangular extension 94 is formed on the free edge
of the panel segment 54 adjacent one side of the fold-out portion 56a. A third rectangular
extension 96 is formed on the free edge of the panel segment 54 adjacent the other
side of the fold-out portion 56a and fold-over panel segment 51. Cut lines 98 and
100 separate the second and third extensions 94 and 96 from the fold-out portion 56a.
As measured perpendicularly from a centreline of the row of body panels 18 to 24,
that free cut edge 94' of the extension 94 parallel to the centreline is further from
the centreline than is that free cut edge 92' of the extension 92 parallel to the
centreline, whilst the free cut edge 53' of the segment 53 is nearer to the centreline
than is the above-mentioned free cut edge 92' of the extension 92. Similarly, that
free cut edge 96' of the extension 96 parallel to the centreline is further from the
centreline than is the free cut edge 51' of the segment 51.
[0045] The container blank 10' of Figure 6 is formed into the side seam blank of Figure
7 in the same manner as the side seam blank of Figure 2 is formed from the blank 10
of Figure 1.
[0046] The side seam blank is opened up into the tube shown in Figure 8, and the top closure
is closed and sealed into the condition shown in Figure 9 in the following manner:
The side fold-in edge panels 40 and 42 are first folded inwardly, bending about
the diagonal score lines 50 and 52, with the front fold-in panel segment 54 following
on top thereof. The cover edge panels 72 and 74 are first pulled inwardly by the initial
folding of the side fold-in edge panels 40 and 42. The cover panel 44 and the adjacent
in-folded edge panels 72 and 74 are then folded onto the respective edge panels 54,
40 and 42, and the fold-out portion 56a of the segment 56.
[0047] Referring now to Figures 10 and 11, the inside surfaces of the sealed top closure
are shown. It is noted that the edges 51' and 96' of the segment 51 and the extension
96 are stepped relative to each other, as are the edges 53', 92' and 94' of the segment
53 and the extensions 92 and 94. As such, when sealed by a mandrel, represented as
100 in Figure 11, the panel 42 assumes a stepped-down character over the edges 53',
92' and 94', rather than having to bend abruptly over a three-high single step and
thus being more prone to leakage. Similarly, the panel 40 assumes a stepped-down character
over the edges 51' and 96'. The face 102 of mandrel 100 is shaped to suit the inside
final configuration of the sealed top closure. The sealed-together edge portions of
each pair of triangular extensions, e.g. 86 onto 90, seal off and thus serve to prevent
any leakage path along and/or in e.g. the edges 53', 92' and 94' of the items 53,
92 and 94 confined between the fold-in edge panels 42 and 74.
[0048] The seepage prevention would be even more effective if the longitudinal edge 30 of
the side seam panel 26 and the extension panel 48 were skived and hemmed, i.e., tapered
and folded over to eliminate a free cut edge exposed to the liquid product and tending
to soak up the same to produce undesirable bulging of the carton.
[0049] In the opening process, as shown in Figure 12, upon being lifted by the lift tab
56b, the triangular extensions 84 and 86 peel away cleanly from the triangular extensions
88 and 90, respectively, substantially eliminating unsightly delamination films.
[0050] It should be apparent that the embodiments described with reference to the drawings
provide an improved thermoplastic-coated paperboard carton wherein cover edge panels
are connected to the sides of the cover panel and integrally connected to side edge
panels by score lines and secured thereto such that film delamination is effectively
controlled when the closure is being opened, with the cover edge panels separating
from the side edge panels to provide a clean opening.
[0051] It may also be apparent that, by virtue of the cover edge panels connected to the
cover panel and folded there-against, the top closure is substantially self-aligning
and deterred from skewing during the forming and sealing operations.
1. A thermoplastic-coated paperboard container, including:
(a) a tube of first, second, third and fourth body panels (18-24), and
(b) one end closure panels (40-48, 72, 74) comprised of a loop of first, second, third
and fourth closure panels (40-46) the closure panels (40-48, 72, 74) being connected
to the respective body panels (18-24), said first closure panel (44) being a cover
panel (44) covering the second, third and fourth closure panels (40, 46, 42),
characterized by said one end closure panels (40-48, 72, 74) including first and
second cover edge panels (72, 74) connected to respective opposite edges of the cover
panel (44) by fold lines (76, 78) and to the respective adjacent second and fourth
closure panels (40, 42) by diagonal fold lines (80, 82) and sealed to the respective
second and fourth closure panels (40, 42).
2. A container according to claim 1, wherein said first and second cover edge panels
(72, 74) are sealed to an inside surface of said cover panel (44).
3. A container according to claim 1 or 2, wherein said cover panel (44) is of a larger
area than any one of said second, third and fourth closure panels (40, 46, 42).
4. A container according to any preceding claim, wherein said fold lines (76, 78) are
half-cut lines.
5. A container according to any preceding claim, wherein at least one closure panel (40,
42, 46, 48) of the one end closure panels (40-48, 72, 74) includes an inwardly extending
edge (51', 53', 92', 94', 96') which extends inwards from a plane of one (20; 24)
of the body panels (18-26) and which is sandwiched between two closure panels (40,
72; 42, 74) of the closure panels (40-48, 72, 74).
6. A container according to claim 5, wherein said tube of body panels (18-26) includes
a side seam flap (26) extending from one (24) of said second, third and fourth body
panels (20, 18, 24) at a corner of said tube and sealed to an adjacent panel (18)
of said second, third and fourth body panels (20, 18, 24) at that corner, and said
end closure panels (40-48, 72, 74) include an extension panel (48) extending from
one (42) of said second, third and fourth closure panels (40, 46, 42) at one end of
said loop of closure panels (40-46), connected to an adjacent end of said side seam
flap (26), and sealed to an adjacent closure panel (46) of said second, third and
fourth closure panels (40, 46, 42), said two closure panels (40, 72; 42, 74) being
said one (42) of said second, third and fourth closure panels (40, 46, 42) and that
one (74) of said cover panels (72, 74) overlying said one (42) of said second, third
and fourth closure panels (40, 46, 42), and said inwardly extending edge (92') being
the inner end edge (92') of said extension panel (48).
7. A container according to claim 5 or 6, and further comprising first and second, triangular,
closure panel segments (51, 53) bounded by respective diagonal fold lines (50,52)
and having respective inwardly extending edges (51', 53')each sandwiched between two
closure panels (40, 72; 42, 74) of said one end closure panels (40-48, 72, 74).
8. A container according to claim 7, wherein said inwardly extending edges (51', 53')
extend transversely of said second and fourth closure panels (40, 42).
9. A container according to claim 7 or 8, wherein said triangular segments (51, 53) are
in the regions of those ends of second and fourth closure panels (40, 42) further
from said first body panel (22).
10. A container according to any one of claims 5 to 9, wherein the or each said inwardly
extending edge (51', 53', 92') is stepped relative to an inwardly extending, closure
panel edge (94', 96').
11. A container according to claim 10, wherein the or each inwardly extending, closure
panel edge (94', 96') is of a closure panel extension (94, 96).
12. A container according to any one of claims 5 to 11, wherein the or each said two closure
panels (40, 72; 42, 74) include respective portions which extend inwardly beyond and
are sealed together inwardly of the or each said inwardly extending edge (51', 96';
53', 92', 94') sandwiched therebetween, in order to deter access to that edge (51',
53', 92', 94', 96') by contents of said container.
13. A container according to claim 12, wherein the or each said inwardly extending edge
(51', 53', 92', 94', 96') is uncoated.
14. A thermoplastic-coated paperboard blank, including:
(a) a row of body panels (18-26) comprised of first, second, third and fourth body
panels (18-24), and
(b) one end closure panels (40-48, 72, 74) comprised of a row of end closure panels
(40-46) comprised of first, second, third and fourth closure panels (40-46) connected
to respective ends of the respective body panels (18-24),
characterized in that said first closure panel (44) is of a larger area than any
one of said second, third and fourth closure panels (40, 46, 42) for providing a cover
panel (44), and in that said one end closure panels (40-48, 72, 74) include first
and second cover edge panels (72,74) connected to respective opposite edges of said
first closure panel (44) by first and second lines of weakness (76, 78) and to the
respective adjacent second and fourth closure panels (40, 42) by diagonal lines of
weakness (80, 82) for sealing to the respective second and fourth closure panels (40,
42).
15. A blank according to claim 14, wherein said first and second lines of weakness (76,
78) are half-cut lines.
16. A blank according to claim 14 or 15, wherein at least one closure panel (40, 42, 46,
48) of the closure panels (40-48, 72, 74) includes a longitudinal edge (51', 53',
92', 94', 96') which extends along said row of body panels (18-26) for extending inwards
from a plane of one (20, 24) of the body panels (18-26) and for being sandwiched between
two closure panels (40, 72; 42, 74) of the closure panels (40-48, 72, 74).
17. A blank according to claim 16, wherein said row of body panels (18-26) includes a
side seam flap (26) extending from one (24) of the third and fourth body panels (18,
24) at one end of said row for sealing to the other (18) of said third and fourth
body panels (18, 24) at the opposite end of said row, and said closure panels (40-48,
72, 74) include an extension panel (48) extending from one (42) of said third and
fourth closure panels (46, 42) at one end of the row of closure panels (40-46) and
connected to an adjacent end of said side seam flap (26) for being sealed to the other
(46) of said third and fourth closure panels (46, 42) and for subsequently being sealed
between said first and fourth closure panels (44, 42) with said first closure panel
(44) overlying said fourth closure panel (42), said two closure panels (40, 72; 42,
74) being said fourth closure panel (42) and that one (74) of said cover edge panels
(72, 74) for overlying said fourth closure panel (42), and said longitudinal edge
(92') being the outer end edge (92') of said extension panel (48).
18. A blank according to claim 16 or 17, and further comprising first and second, triangular,
closure panel segments (51,53) bounded by respective diagonal score lines (50, 52)
and having respective longitudinal edges (51', 53') extending along said row of closure
panels (40-48, 72, 74) and each for sandwiching between two closure panels (40, 72;
42, 74) of said one end closure panels (40-48, 72, 74).
19. A container according to claim 18, wherein said longitudinal edges (51', 53') are
of said second and fourth closure panels (40, 42).
20. A blank according to claim 18 or 19, wherein said triangular segments (51, 53) are
in the regions of those ends of said second and fourth closure panels (40, 42) further
from said first closure panel (44).
21. A blank according to any one of claims 16 to 20, wherein the or each said longitudinal
edge (51', 53', 92') is at a distance from a longitudinal centreline of said row of
body panels (18-26) different from that of a longitudinal, closure panel edge (94',
96') extending along said row of body panels (18-26).
22. A blank according to claim 21, wherein the or each longitudinal, closure panel edge
(94', 96') is of a closure panel extension (94, 96).
23. A blank according to any one of claims 16 to 22, wherein the or each said two closure
panels (40, 72; 42, 74) are each of a dimension perpendicularly to said row of body
panels (18-26) greater than the dimension longitudinally of said row of body panels
(18-26) of the or each said longitudinal edge (51', 53', 92', 94', 96') sandwiched
therebetween.
24. A blank according to claim 23, wherein the or each said longitudinal edge (51', 53',
92', 94', 96'), is uncoated.
25. A thermoplastic-coated paperboard container, including:-
(a) a tube of body panels (18-26) comprised of first, second, third and fourth body
panels (18-24), and
(b) one end closure panels (40-48, 72, 74) comprised of first, second, third and fourth
closure panels (40-46), the closure panels (40-48, 72,74) being connected to the body
panels (18-26), one closure panel (40; 42; 46; 48) of the one end closure panels (40-48,
72,74) including an inwardly extending edge (51', 53', 92', 94', 96') which extends
inwards from a plane of one (20; 24) of the body panels (18-26) and which is sandwiched
between two closure panels (40, 72; 42, 74) of the one end closure panels (40-48,
72, 74),
characterized in that said two closure panels (40, 72; 42, 74) include respective
portions which extend inwardly beyond and are sealed together inwardly of the inner
end of said inwardly extending edge (51', 53', 92', 94', 96'), in order to deter access
to said edge (51', 53', 92', 94', 96') by contents of said container.
26. A container according to claim 25, wherein said inwardly extending edge (51', 53',
92', 94', 96') is uncoated.
27. A container according to claim 25 or 26, wherein said tube of body panels (18-26)
includes a side seam flap (26), said end closure panels (40-48, 72, 74) include a
side seam extension panel (48) and said inwardly extending edge (92') is of a side
seam extension panel (48).
28. A container according to claim 25, 26, or 27, and further comprising first and second,
triangular, closure panel segments (51, 53) bounded by respective diagonal fold lines
(50, 52) and having respective inwardly extending edges (51', 53') each sandwiched
between two closure panels (40, 72; 42, 74) of said end closure panels (40-48, 72,
74) which two closure panels (40, 72; 42, 74) extend inwardly beyond and are sealed
together inwardly of the inner end (51'; 53') of the edge (51', 53') sandwiched therebetween,
in order to deter access to that edge (51'; 53') by said contents.
29. A container according to any one of claims 25 to 28, wherein the or each said inwardly
extending edge (51', 53', 92') is stepped relative to an inwardly extending, closure
panel edge (94', 96') beyond the inner end of which the or each said two closure panels
(40, 72; 42, 74) extend and are sealed together in order to deter access to that edge
(94', 96') by said contents.
30. A thermoplastic-coated paperboard blank for forming into a container, wherein the
blank includes:-
(a) a row of body panels (18-26) comprised of first, second, third and fourth body
panels (18-24), and
(b) one end closure panels (40-48, 72, 74) comprised of first, second, third and fourth
closure panels (40-46), the closure panels (40-48, 72, 74) being connected to the
body panels (18-26), at least one closure panel (40, 42, 46, 48) of the closure panels
(40-48, 72, 74) including a longitudinal edge (51', 53', 92', 94', 96') which extends
along said row of body panels (18-26) for extending inwards from a plane of one (20,
24) of the body panels (18-26) and for being sandwiched between two closure panels
(40, 72; 42, 74) of the closure panels (40-48, 72, 74),
characterized in that respective portions of said two closure panels (40, 72;
42, 74) extend to such respective distances from the longitudinal centreline of said
row of body panels (18-26) that, in the formed container, they extend inwardly beyond
and can thus be sealed together inwardly of the inner end of said edge (51', 53',
92', 94', 96') in order to deter access to said edge (51', 53', 92', 94', 96') by
contents of said container.
31. A container including:-
(a) a tube of body panels (18-26) comprised of first, second, third and fourth body
panels (18-24), and
(b) one end closure panels (40-48, 72, 74) comprised of first, second, third and fourth
closure panels (40-46), the closure panels (40-48, 72, 74) being connected to the
body panels (18-26), respective closure panels (40, 42, 46) of the one end closure
panels (40-48, 72, 74) including respective inwardly extending edges ( 53', 92', 94';
51', 96') which are sandwiched between two closure panels (40, 72; 42, 74) of the
one end closure panels (40-48, 72, 74),
characterized in that said inwardly extending edges (53', 92', 94'; 51', 96')
are stepped relative to each other.
32. A container according to claim 31 and of thermoplastic-coated paperboard, wherein
said edges (53', 92', 94'; 51', 96') are uncoated.
33. A container according to claim 31 or 32, wherein said edges (53', 92', 94'; 51', 96')
include an edge (92') of a side seam extension panel (48).
34. A container according to claim 31, 32, or 33, wherein said edges (53', 92', 94'; 51',
96') include an edge (51'; 53') of a triangular segment (51-53) of one (40; 42) of
said first, second, third and fourth closure panels (40-46).
35. A container according to any one of claims 31 to 34, wherein said edges (53', 92',
94'; 51', 96') include an edge (94'; 96') of an extension (94;96) of one (46) of said
first, second, third and fourth closure panels (40-46).
36. A blank for forming into a container wherein the blank includes:-
(a) a row of body panels (18-26) comprised of first, second, third and fourth body
panels (18-24), and
(b) one end closure panels (40-48, 72, 74) comprised of first, second, third and fourth
closure panels (40-46), the closure panels (40-48, 72, 74) being connected to the
body panels (18-26), respective closure panels (40, 42, 46) of the one end closure
panels (40-48, 72, 74) including respective longitudinal edges (53', 92', 94'; 51',
96') extending along said row of body panels (18-26) for sandwiching between two closure
panels (40, 72; 42, 74) of the one end closure panels (40-48, 72, 74),
characterized in that said longitudinal edges (53', 92', 94'; 51', 96') extend
at respective different distances from a longitudinal centreline of said row of body
panels 18-26).
37. A thermoplastic-surfaced blank for forming into a container, wherein the blank includes:
(a) a row of body panels (18-26) comprised of first, second, third and fourth body
panels (18-24), and a seam flap (26) extending from one (24) of said first and fourth
body panels (18,24) at one end of said row for heat-sealing to the other (18) of said
first and fourth body panels (18,24) at the opposite end of said row, and
(b) a row of fold-in closure panels (40-48) comprised of first, second, third and
fourth fold-in closure panels (40-46) parallel to and extending along the row of body
panels (18-24), the closure panels (40-46) being connected to respective ends of the
respective body panels (18-24), one (44) of said closure panels (40-48) being a cover
panel (44) for heat-sealing relative to the other closure panels (40, 42, 46, 48),
characterized in that the body panel (22) to which said cover panel (44) is connected
is other than said first and fourth body panels (18, 24).
38. A blank according to claim 37, wherein said seam flap (26) is a side seam flap (26).
39. A blank according to claim 37 or 38, and further comprising first and second cover
edge panels (72, 74) connected to respective opposite edges of the cover panel (44)
for being heat-sealed to the closure panels (40-48).
40. A thermoplastic-surfaced container, including:
(a) a tube of body panels (18-26) comprised of first, second, third and fourth body
panels (18-24), and a side seam flap (26) connected, along one edge thereof extending
longitudinally of said tube, to one (24) of said first and fourth body panels (18,
24) and heat-sealed to the other (18) of said first and fourth body panels (18, 24),
and
(b) a loop of fold-in closure panels (40-48) comprised of first, second, third and
fourth fold-in closure panels (40-46), the closure panels (40-48) being connected
to respective ends of the respective body panels (18-26) by way of respective fold
lines (16), one (44) of said closure panels (40-48) being a cover panel (44) heat-sealed
relative to the other closure panels (40, 42, 46,48),
characterized in that the body panel (22) to which said cover panel (44) is connected
by way of one (16c) of said fold lines (16) is other than said first and fourth body
panels (18, 24).
41. A container according to claim 40, wherein said seam flap (26) is a side seam flap
(26).
42. A container according to claim 40 or 41, and further comprising first and second cover
edge panels (72, 74) connected to respective opposite edges of the cover panel (44)
by way of respective fold lines (76, 78) and heat-sealed relative to the closure panels
(40-48).
43. A container according to claim 40, 41 or 42, wherein that edge of said seam flap (26)
opposite said one edge thereof is in a skived and hemmed condition and is disposed
inwards of said other (18) of said first and fourth body panels (18,24).