Background of the Invention
[0001] The present invention relates to a printing cylinder/roller cleaning apparatus for
a printing press, which cleans the circumferential surface of a printing cylinder,
e.g., a blanket cylinder, an impression cylinder, or a transfer cylinder, and the
circumferential surface of a roller, e.g., a form roller or a vibrating roller.
[0002] Generally, a printing cylinder/roller cleaning apparatus of this type has a cleaning
cloth take-up mechanism comprising a pair of rotatably supported roller-shaped cloth
guides pressed against the circumferential surface of a printing cylinder/roller through
a cleaning cloth, a supply shaft for supplying the cleaning cloth to the cloth guides,
and a take-up shaft for taking up the cleaning cloth supplied from the supply shaft.
The cleaning cloth is pressed against the circumferential surface of the printing
cylinder/roller by intermittently taking up the cleaning cloth on the take-up shaft
from the supply shaft, and the residue, e.g., ink dust or paper dust on the circumferential
surface of the printing cylinder/roller is wiped with the cleaning cloth, thereby
cleaning the circumferential surface of the printing cylinder/roller. In this case,
when the cleaning cloth is taken up in the downstream side of the printing cylinder/roller,
the cleaning cloth can be undesirably caught in the printing cylinder/roller. Thence,
a countermeasure must be provided with regard to the supply shaft such that the cleaning
cloth will not be pulled unless the cleaning cloth is taken up.
[0003] An example of an apparatus provided with such a countermeasure is a cylinder cleaning
apparatus disclosed in Japanese Patent Laid-Open No. 2-20349. In the cylinder cleaning
apparatus disclosed in this document, a rotation stop mechanism comprising a ratchet
wheel mounted on the shaft end of a supply shaft, a ratchet to be engaged with this
ratchet wheel, an air cylinder for engaging and disengaging the ratchet with and from
the ratchet wheel, and a spring for biasing the ratchet away from the ratchet wheel
are provided to the supply shaft. When the cleaning cloth is to be taken up on the
take-up shaft, while the ratchet is separated from the ratchet wheel by the biasing
force of the spring, the take-up shaft is driven by a take-up driving unit to take
up the cleaning cloth. Unless the cleaning cloth is to be taken up, the ratchet is
engaged with the ratchet wheel against the biasing force of the spring by the operation
of the air cylinder as the driving unit of the rotation stop mechanism, so that rotation
of the supply shaft in the supply direction is prohibited, thereby preventing the
cleaning cloth to be pulled out.
[0004] However, in the conventional cylinder cleaning apparatus described above, the driving
unit for driving the rotation stop mechanism comprising the air cylinder is required
in addition to the take-up driving unit for the take-up shaft. In addition, since
take-up driving of the take-up shaft and rotation regulation release of the supply
shaft must be performed almost simultaneously, when the take-up driving mechanism
and the rotation stop mechanism respectively having a separate driving means are to
be interlocked, the entire apparatus is increased in size, and the operation becomes
complicated, so that a smooth operation cannot be obtained.
Summary of the Invention
[0005] It is an object of the present invention to provide a printing cylinder/roller cleaning
apparatus for a printing press, whose size can be decreased as a whole.
[0006] It is another object of the present invention to provide a printing cylinder/roller
cleaning apparatus for a printing press, in which take-up operation and pull-out prevention
of the cleaning cloth are smoothly associated with each other.
[0007] In order to achieve the above objects, according to the present invention, there
is provided a printing cylinder/roller cleaning apparatus for a printing press, comprising
a cleaning cloth pressed against a circumferential surface of a rotating printing
cylinder/roller, a take-up shaft for taking up the cleaning cloth, a supply shaft
for supplying the cleaning cloth, a ratchet wheel coaxially mounted on the supply
shaft, a lock member engaged with the ratchet wheel when the cleaning cloth is not
taken up, an actuating member, coaxially mounted on the take-up shaft and rotated,
for actuating the lock member, thereby releasing engagement between the ratchet wheel
and the lock member, a first one-way clutch for connecting the take-up shaft with
the actuating member only in a direction to take up the cleaning cloth, and driving
means for pivoting the actuating member in response to the cleaning operation of the
printing cylinder/roller.
Brief Description of the Drawings
[0008]
Fig . 1A is a side view showing a printing cylinder/roller cleaning apparatus for
a printing press according to an embodiment of the present invention;
Fig. 1B is a view showing a state wherein a cleaning cloth is being taken up;
Fig. 2A is a view showing a state wherein the apparatus shown in Fig. 1A starts operation
of taking up the cleaning cloth; and
Fig. 2B is a view showing a state wherein the operation of taking up the cleaning
cloth is completed.
Description of the Preferred Embodiment
[0009] A preferred embodiment of the present invention will be described with reference
to the accompanying drawings. Fig. 1A shows a printing cylinder/roller cleaning apparatus
for a printing press according to an embodiment of the present invention, Fig. 1B
shows a state wherein a cleaning cloth is being taken up, Fig. 2A shows a state wherein
an operation of taking up the cleaning cloth is started, and Fig. 2B shows a state
wherein the operation of taking up the cleaning cloth is completed. Referring to Figs.
1A to 2B, reference numeral 2 denotes a blanket cylinder pressed against an impression
cylinder (not shown). Roller-shaped cloth guides 3 and 4 rotatably supported between
frames (not shown) are pressed against the circumferential surface of the blanket
cylinder 2. A belt-like cleaning cloth 6 extends between the cloth guides 3 and 4
to be pressed against the circumferential surface of the blanket cylinder 2. The cleaning
cloth 6 is supplied from a cloth supply shaft 8 and taken up by a take-up shaft 14
driven by a take-up mechanism (not shown).
[0010] Reference numeral 10 denotes a ratchet wheel having a circumferential surface formed
with teeth 10a and coaxially mounted on a shaft 8a of the supply shaft 8. The ratchet
wheel 10 is connected to the supply shaft 8 through a one-way clutch 11 so that when
the ratchet wheel 10 is fixed, rotation of the supply shaft 8 in a direction to supply
the cleaning cloth 6 is prohibited. An L-shaped swing lever 18 is swingably supported
by a shaft 14a of the take-up shaft 14 as the swing shaft. The take-up shaft 14 is
connected to the swing lever 18 through a one-way clutch 15 so that the take-up shaft
14 is rotatable only in a direction to take up the cleaning cloth 6.
[0011] An abutting block 19 is mounted on one end of the swing lever 18, and a roller 20
is provided on a rear surface of the other end of the swing lever 18. The abutting
block 19 is coupled to the distal end of a rod 26 of an air cylinder 25 serving as
an actuator. The swing lever 18 is swung about the shaft 14a by the rod 26 moving
forward/backward from/into the air cylinder 25.
[0012] Reference numeral 30 denotes a substantially T-shaped lock lever supported to be
swingable about a shaft 31. The lock lever 30 has one end provided with a ratchet
30a. The ratchet 30a is engaged with the teeth 10a of the ratchet wheel 10 to prohibit
rotation of the ratchet wheel 10 in a direction to supply the cleaning cloth 6, i.e.,
counterclockwise in Fig. 1A. A cam surface 30b on which the roller 20 of the swing
lever 18 slides is formed on the upper end face of the lock lever 30. The lock lever
30 is imparted with a swing habit by a compression spring 33 clockwise in Fig. 1A,
i.e., in a direction such that its ratchet 30a engages with one of the teeth 10a of
the ratchet wheel 10.
[0013] Reference numeral 34 denotes a V-shaped swing lever 34 swingable about its shaft
34a. A stopper pin 35 and a roller 36 for regulating the swing amount of the swing
lever 18 are axially mounted on the swing end of the swing lever 34. The swing lever
34 is always imparted with a swing habit counterclockwise so that the roller 36 abuts
against the circumferential surface of the take-up shaft 14. When the take-up diameter
of the take-up shaft 14 increases, the swing lever 34 is gradually moved against the
swing habit, and accordingly the stopper pin 35 is also moved clockwise. Then, the
counterclockwise swing amount of the swing lever 18 abutting against the stopper pin
35 is regulated to be small, so that the take-up amount of the cleaning cloth 6 defined
by the swing amount is adjusted almost at a constant value. That is, a predetermined
length of the cleaning cloth 6 can be constantly taken up by one take-up operation
regardless of the take-up diameter of the take-up shaft 14.
[0014] The operation of this printing cylinder/roller will be described. During cleaning
of the blanket cylinder 2, the air cylinder 25 is actuated to move the rod 26 forward,
so that a soiled portion of the cleaning cloth 6 is taken up and a clean portion of
the cleaning cloth 6 is supplied through the cloth guides 3 and 4. When the rod 26
is moved forward, the swing lever 18 swings counterclockwise about the shaft 14a.
At this time, since the swing lever 18 is coupled to the take-up shaft 14 through
the one-way clutch 15 so that the take-up shaft 14 is rotatable only counterclockwise,
the cleaning cloth 6 will not adhesively attach to an ink tack or the like and be
pulled out from the take-up shaft 14 to the blanket cylinder 2.
[0015] When the swing lever 18 swings counterclockwise, the roller 20 slides on the cam
surface 30b of the lock lever 30 from the state shown in Fig. 1A, and swings the lock
lever 30 counterclockwise against the biasing force of the compression spring 33.
Hence, as shown in Fig. 2A, the ratchet 30a is separated from the corresponding one
of the teeth 10a of the ratchet wheel 10 to release engagement between the ratchet
30a and the corresponding one of the teeth 10a, and the ratchet wheel 10 is released
and may rotate .
[0016] The supply shaft 8 is connected to the ratchet wheel 10 through the one-way clutch
11 so that the supply shaft 8 will not rotate counterclockwise. When the ratchet 30a
and the corresponding one of the teeth 10a are engaged with each other, the cleaning
cloth 6 will not be pulled out. As described above, when engagement between the ratchet
30a and the corresponding one of the teeth 10a is released, the supply shaft 8 is
rotated counterclockwise, together with the ratchet wheel 10, about the shaft 8a.
Thus, a clean portion of the cleaning cloth 6 is pulled out, supplied, and taken up
by the take-up shaft 14.
[0017] As the rod 26 is moved forward, when the swing lever 18 abuts against the stopper
pin 35, as shown in Fig. 2B, rotation of the supply shaft 8 connected to the swing
lever 18 is stopped, and the take-up operation of the cleaning cloth 6 is completed.
Thereafter, when the rod 26 starts to be moved backward, the swing lever 18 swings
clockwise, and accordingly the lock lever 30 is also caused to start swinging clockwise
by the restoring force of the compression spring 33. When the roller 20 is disengaged
from the cam surface 30b, the ratchet 30a of the lock lever 30 engages with the corresponding
one of the teeth 10a of the ratchet wheel 10, and the supply shaft 8 is also locked
by the one-way clutch 11 which is connected to the ratchet wheel 10 such that its
counterclockwise rotation is disabled. Hence, the cleaning cloth 6 will not be pulled
out from the supply shaft 8 unless it is taken up. This operation is repeated by intermittently
moving the rod 26 forward/backward, so that the cleaning cloth 6 is intermittently
taken up.
[0018] In this embodiment, the printing cylinder/roller to be cleaned with the cleaning
cloth 6 is the blanket cylinder 2. However, the present invention is not limited to
this, and can naturally be applied to any other printing cylinder or a rotating roller.
The cleaning cloth 6 is pressed against the circumferential surface of the blanket
cylinder 2 by the pair of roll-shaped cloth guides 3 and 4. However, the present invention
is not limited to this, and various design modifications can be made. The swing lever
18 and the lock lever 30 are interlocked with each other through the roller 20 and
the cam surface 30b. However, the present invention is not limited to this, and the
swing lever 18 and the lock lever 30 may be coupled through a link mechanism. Alternatively,
in place of the swing lever 18, for example, a pinion may be axially mounted on the
take-up shaft 14, the rod 26 may be provided with a rack to be meshed with the pinion,
and the lock lever 30 may be directly coupled to the rod 26. In this case, the pinion
and the lock lever 30 need not be swingable, and the compression spring 33 for biasing
the lock lever 30 can be eliminated. In place of the air cylinder 25, an actuator
may be adopted as the actuator, as a matter of course. The ratchet wheel 10 is coupled
to the supply shaft 8 through the one-way clutch 11. However, it is apparent that
a similar effect to this can be obtained even by integrally coupling the ratchet wheel
10 with the supply shaft 8.
[0019] As has been described above, according to the present invention, since the air cylinder
serving as the driving means of the take-up shaft is used also as the driving means
for releasing rotation regulation of the supply shaft, thus eliminating an exclusive
driving means, the apparatus can be reduced in size. Furthermore, since the supply
and take-up operations of the cleaning cloth can be performed in an interlocked manner
by the operation of a single driving means, a smooth take-up operation and pull-out
prevention of the cleaning cloth can be obtained.
1. A printing cylinder/roller cleaning apparatus for a printing press, characterized
by comprising:
a cleaning cloth (6) pressed against a circumferential surface of a rotating printing
cylinder/roller (2);
a take-up shaft (14) for taking up said cleaning cloth;
a supply shaft (8) for supplying said cleaning cloth;
a ratchet wheel (10) coaxially mounted on said supply shaft;
a lock member (30) engaged with said ratchet wheel when said cleaning cloth is
not taken up;
an actuating member (18), coaxially mounted on said take-up shaft and rotated,
for actuating said lock member, thereby releasing engagement between said ratchet
wheel and said lock member;
a first one-way clutch (15) for connecting said take-up shaft with said actuating
member only in a direction to take up said cleaning cloth; and
driving means (25) for pivoting said actuating member in response to a cleaning
operation of the printing cylinder/roller.
2. An apparatus according to claim 1, wherein said actuating member comprises a swing
lever (18) having a swing end, and said swing end is caused to act on said lock member
by a swing movement of said swing lever, thus releasing engagement between said lock
member and said ratchet wheel.
3. An apparatus according to claim 2, further comprising a stop member (35) for adjusting
the swing amount of said swing lever in accordance with the take-up diameter of said
take-up shaft, and wherein said take-up shaft takes up a substantially constant amount
of cleaning cloth in accordance with the swing amount of said swing lever regardless
of the take-up diameter.
4. An apparatus according to claim 1, wherein said lock member comprises a lever having
a ratchet (30a) engaging with said ratchet wheel and a cam surface (30b) on which
said actuating member slides, and said actuating member slides on said cam surface
to swing said lock member, thereby releasing engagement between said ratchet and said
ratchet wheel.
5. An apparatus according to claim 1, wherein said driving means comprises an air cylinder
(25) having a rod (26) coupled to said actuating member, and said actuating member
is rotated forward and backward by a reciprocal movement of said rod.
6. An apparatus according to claim 1, further comprising a second one-way clutch (11)
for connecting said supply shaft with said ratchet wheel only in a direction to supply
said cleaning cloth.