[0001] The present invention relates to a base plate for a plate compactor and a compactor
provided with such a base plate.
[0002] Known plate compactors have a flat base plate, which is usually curved in an upwards
direction at both ends to allow the compactor to ride over small obstacles such as
stones.
[0003] The heavier the plate compactor, the more likely it is to become buried when compacting
soft ground. This tends to occur when the compactor is driven by a heavy diesel engine.
In order to overcome this problem it is known to increase the area of the base plate.
However, this reduces the static weight of the plate compactor per unit area of the
plate, and therefore the dynamic force per unit area, thus reducing the degree of
compaction.
[0004] An object of the present invention is to provide a base plate for a plate compactor
by means of which the static and dynamic force per unit area can be increased without
the base plate sinking into softer ground.
[0005] The invention provides a base plate for a plate compactor having a first surface
for use in initial compaction of material and a second surface depending therefrom
for final compaction of the material, characterised in that the projected area of
the second surface is not more than substantially half of the projected area of the
first surface.
[0006] Preferably, the projected area of the second surface is not more than substantially
one third of the projected area of the first surface.
[0007] The second surface may be stepped downwardly relative to the first surface. Alternatively,
the first surface may be inclined and/or curved upwardly from the second surface.
[0008] Thus, when performing initial compaction on softer ground both the first and second
surfaces are used, thereby minimizing the risk of sinking of the compactor. During
final compaction, only the second surface is used, thus providing an increased static
and dynamic force per unit area. In this way, it is possible to achieve a static weight
per unit area of the compactor of 1400 - 1800 kg/m² without necessitating the use
of small plates which bog down or very heavy compactors which are difficult to manoeuvre
and control. Furthermore, it is possible to define with mathematical precision the
applied static and dynamic forces per unit area which was hitherto difficult to achieve.
[0009] Embodiments of the invention will now be described with reference to the accompanying
drawings, wherein:
Figure 1 is a side view of a base plate having a stepped second surface,
Figure 2 is an underneath view of the base plate of Figure 1,
Figure 3 shows diagrammatically in side view the base plate of Figure 1 during initial
compaction,
Figure 4 shows in side view the base plate of Figure 1 during final compaction,
Figures 5 and 6 show in side view alternative base plates,
Figure 7 shows diagrammatically in side view the base plate of Figure 5 during initial
compaction, and
Figure 8 shows in side view the base plate of Figure 6 during final compaction.
Figures 9A and 9B show in side view alternative base plates in which the second surface
is divided.
[0010] In Figures 1 to 4 a compactor base plate 1 has a first surface 2 and a second surface
3 depending therefrom via a step 4. The area of the second surface 3 is approximately
one third of the area of the first surface 2 which, for the avoidance of doubt, includes
the area of the second surface 3. The area of the second surface 3 could however be
as much as substantially one half of the area of the first surface 2. The area of
the second surface 3 is such that, when the entire weight of the compactor is supported
thereon, the static weight per unit area is at least 1400 kg/m².
[0011] In Figure 3 the base plate is shown during initial compaction of soft ground in which
both the first surface 2 and the second surface 3 take part in compaction. As the
compacted ground becomes harder, the first surface 2 becomes less and less effective
until compaction is performed solely by the second surface 3 providing an increased
static and dynamic force per unit area than for the surfaces 2 and 3 together.
[0012] As shown in Figure 2, the second surface 3 extends laterally up to one side 5 of
the base plate 1 so that the base plate can be used to provide final compaction up
to an edge, e.g. to a kerb. If desired, the second surface 3 can be extended laterally
up to the opposite edge 5' of the base plate 1 so that compaction can be performed
up to opposite kerbs without turning the compactor round.
[0013] Figure 5 shows an alternative base plate in which the first surface 2 is curved downwardly
to meet the second surface 3, and Figure 6 shows an alternative base plate in which
the first surface 2 is inclined downwardly towards the base plate 1.
[0014] Figure 7 shows the base plate of Figure 5 during initial compaction and Figure 8
shows the base plate of Figure 6 during final compaction.
[0015] The second surface 3 need not necessarily be a single continous surface. It could,
for example, be formed as two or more separated surface portions 3', 3'', as shown
in Figures 9A and 9B.
1. A base plate for a plate compactor having a first surface (2) for use in initial compaction
of material and a second surface (3) depending therefrom for final compaction of the
material, characterised in that the projected area of the second surface (3) is not
more than substantially half of the projected area of the first surface (2).
2. A base plate as claimed in claim 1, wherein the projected area of the second surface
(3) is not more than substantially one third of the projected area of the first surface
(2).
3. A base plate as claimed in claim 1 or 2, wherein the second surface (3) is stepped
downwardly relative to the first surface (2).
4. A base plate as claimed in claim 1 or 2, wherein the first surface (2) is inclined
and/or curved upwardly from the second surface (3).
5. A base plate as claimed in any one of the preceding claims, wherein the second surface
(3) extends up to one side (5) of the first surface (2) to enable final compaction
up to an edge.
6. A base plate as claimed in claim 5, wherein the second surface (3) extends up to opposite
sides (5, 5') of the first surface (2) to enable final compaction up to an edge from
both sides of the base plate (1).
7. A base plate as claimed in any one of the preceding claims, wherein the second surface
(3) is divided into two or more spaced surface portions (3', 3'') .
8. A plate compactor having a base plate (1) as claimed in any one of the preceding claims.