[0001] The present invention relates to an auxiliary member for use in connection with grinding
machinery and more particularly for grinding the internal bore, i.e. the lumen of
hollow workpieces which are also of external circular cross-section.
[0002] As is well known, in grinding the internal circular surface of such a workpiece -
which, in most cases, is intended to serve as a machine-part - it is of utmost importance
that not only maximal precision is observed, but also that the internal longitudinal
axis, i.e. that of the bore or lumen and that of the external circle coincide. It
has been customary therefore to resort to different, but in all cases rather complicated
clamping and centering means when attempting to grind the internal surface of such
a workpiece on which the outer grinding had already been done. Obviously for each
of the operations, the external grinding and the internal one, the workpiece had to
be centered and clamped separately, hence the difficulty in obtaining the required
precision of work and required concentricity.
[0003] Furthermore, it is common for all the different systems to clamp the workpiece to
the revolving cam of the grinding machine, the outside diameter of which workpiece
has already been ground, this being done to secure the necessary concentricity and
precision run-out between the inside arid outside diameters.
OBJECTS OF INVENTION
[0004] It is an object of the present invention to provide an auxiliary device to be fitted
on an internal grinding machine permitting the performance of grinding operations
on a workpiece of the type referred to above, without separately centering it for
the external and the internal operations.
[0005] It is a further object of the invention to reduce the cost of the grinding by eliminating
repeated clamping and centering and employ of complicated and costly equipment therefor.
TYPE AND ADVANTAGES OF NEW DEVICE
[0006] The system and device according to the invention is a new concept of clamping, driving
and grinding for internal grinding machines where the system makes it possible to
clamp and drive the workpiece on an internal grinding machine between two dead centres
on the workpiece's axis as is known and used in outside grinding operations or other
machining processes.
[0007] The possibility of clamping and driving the workpiece between its two centres on,
the workpiece axis as it is used in outside diameter operation makes it possible to
use the same basis and datum point for all grinding operations and, of course, creates
or ensures the utmost precision and achieve the best run out between outside diameter
and inside diameter which is very important in precision grinding.
[0008] It also gives the user flexibility in the order of operation, as it is no longer
important whether the outer or inner diameter operations are performed first.
[0009] The advantage of employing the new auxiliary device resides therein, that it permits
the use of the same base and data point for the two grinding operations and as a consequence
to attain precision and coincidence of the central axes of the two circles ascribing
the outer periphery and that of the lumen of the workpiece.
[0010] A further advantage of the use of the auxiliary device is the fact that an operator
is free to attend to the external surface of the workpiece first and then to the internal
wall of the bore, or vice versa.
[0011] Yet a further advantage of the use of the auxiliary device will reduce substantially
operation costs by eliminating many different special and complicated clamping chucks
and accessories.
[0012] The new system is based on "hollow conical centre ring" which is used to clamp the
workpiece on one end or side and a dead centre on the other end or side of the workpiece
with different driving rings or fingers to drive the workpiece.
[0013] The "hollow conical centre ring", which is mounted in a steady rest on the internal
grinding machine table, aligned and centred with the machine workpiece driving centre,
clamps the workpiece by using the internal bore to be ground as a centre point, while
still making it possible to perform internal grinding on the inner diameter through
the "hollow conical centre ring". A recess should be ground on the cone of the "hollow
conical centre ring" with the internal grinding wheel for which the diameter is never
more than two thirds of the workpiece bore to be ground, leaving at least two thirds
of the cone of the "hollow conical centre ring" for the workpiece clamping and making
it possible to clamp the workpiece with enough rigidity to perform the necessary precision
grinding operation..
[0014] This system is applicable to most of the existing internal grinding machines by simple
adaptors and it also can be used in light and precision bore tuning operations on
lathes and other machines.
SHORT SUMMARY OF INVENTION
[0015] According to the invention the new device consists of an at least partly exteriorily
conical ring having an external circumferentially extending flange or ridge, such
that the axial cross section of the said conical portion is that of a frustum of a
cone.
[0016] In a practical embodiment the forward part of said conical portion has a cut-out
of about 30
o of the circumference.
[0017] In a preferred embodiment a recess is provided on the internal wall of the new ring
device extending up to about one third of the circumference of the circular internal
wall of the device (i.e. up to about 120
o).
[0018] In practice the extension of the arcuate recess will be about 30
o, the said recess serving to facilitate the introduction of a grinding wheel into
the internal space of the device.
[0019] In practice the ring, which rests on a steadying support is introduced with the smaller
circumferential edge of the frustum into the lumen of the workpiece whose opposite
end is turnably held by a dead-center of the machine arid is in driving contact with
an appropriately driving ring and finger.
SHORT DESCRIPTION OF DRAWINGS
[0020] The invention will now be described with reference to the annexed drawings, wherein:
- Fig. 1
- is a perspective illustration of the new device
- Fig. 2
- an end view of the device, indicating also a grinding tool within the confines of
the inside lumen of the workpiece.
- Fig. 3
- is an axial sectional view of the new device
- Fig. 4
- finally, is a schematical view of a lathe-like grinding machine, with the new device
in operational position thereon.
DETAILED DESCRIPTION OF INVENTION
[0021] The machine comprises in a conventional manner, a chucking cylinder 1, which includes
a shaft 1', terminating in dead center 2. There is provided a transmission gear 7
and a driving mechanism 6 for imparting rotational movement to a workpiece 8. The
necessary drive is provided by an electromotor 9. All these parts arid their function
is known and requires no further detailed description.
[0022] The new device shown in Figures 1, 2 and 3 consists of a partly frustoconically shaped
ring 4 which is surrounded by a circumferential ridge 4' positioned intermediate the
two edge faces of the ring. The frustoconical portion marked 4'' of ring 4 extends
on the forward part of it and is delimited by the said ridge 4'. As can be seen in
Fig. 1 there exists a cut-out 4'' ' in the forward portion 4''. As can be seen in
Figure 4, the smaller peripheral edge face of ring 4 enters the circular lumen of
the workpiece, the ring being fixedly supported on a steadying support 3.
[0023] In a conventional way tie grinding tool 5 fixed on a spindle 5' and driven in a generally
known way is carried with its drive on a hydraulic table and can be brought to enter
the interior of the workpiece to be ground, traversing the inner space of ring 4.
[0024] To facilitate the introduction of the grinding tool into the interior bore of the
workpiece part of the internal wall of the latter is recessed by grinding (or otherwise)
an arcuate recess extending along of not more than a third (120
o) of the inner circular wall of the workpiece; the said recess indicated by the letter
R in Fig. 2 will in practice extend over an arc of about 30
o. Where technical features mentioned in any claim are followed by reference signs,
those reference signs have been included for the sole purpose of increasing the intelligibility
of the claims and accordingly, such reference signs do not have any limiting effect
on the scope of each element identified by way of example by such reference signs.
1. An auxiliary member for use in grinding the internal bore of a workpiece in a grinding
machine of conventional type, such member comprising an at least partly exteriorily
conical ring having an external circumferentially extending flange or ridge, such
that the axial cross section of the said conical portion is that of a frustum of a
cone.
2. The member claimed in claim 1, wherein the internal wall of the ring also ascribes
a frustum of a cone.
3. The member claimed in claim 1, characterised thereby that a recess is provided on
the internal wall of the member.
4. The member claimed in claim 3, characterised thereby that the said recess extends
over about 30o of the circumference of the circular internal wall of the member.