[0001] The present invention concerns a device for storing sheets in piles rotary machines,
generally coupled with the outlet of a system of conveyor belts.
[0002] In the known machines, sheets, generally coming from a cutter, are carried, by means
of cooperating conveyor belts, to a group of coaxial rotary disks, parallel and axially
spaced. The disks are provided with appropriate seats, hereinafter defined as "pockets",
uniformly distributed and volutedly bent towards the inside. The word "pocket" defines
the space resulting between two adjacent fins appertaining to a series of curved fins
arranged on the external surface of each disk and axially aligned with corresponding
fins on the other disks.
[0003] The disks and the system of conveyor belts operate at properly synchronized speeds
to allow a single sheet to be stored in each pocket of the disks.
[0004] Sheets are thus transferred to a discharging area, generally placed below the group
of disks, where sheets find one or more projecting elements arranged between the disks.
The sheet stop with respect to the rotation of the disks allows the sheet to be removed
from the pocket and to be positioned, by fall down, on top of the pile that is going
to be formed. Each complete pile is then removed from the discharging area by known
means.
[0005] In most applications of the known devices there is the need to form piles constituted
by a well determined number of sheets, said number being possibly even lower than
the number of sheets discharged in a single cycle of rotation of the disks. For this
reason systems to count the sheets are envisaged that however often prove to be imprecise
and inefficient.
[0006] In fact, in the devices of the prior art, the high speed at which sheets are discharged
from the disks jeopardizes the counting precision, mainly when piles consisting of
few sheets have to be formed.
[0007] Furthermore, the precision and good operation of said devices also depend on the
characteristics of the material of the sheets, in particular on the weight of each
sheet, on its thickness and rigidity.
[0008] An object of the present invention is to provide a device which allows the formation
of piles each consisting of a well defined number of sheets, independently from the
materials from which sheets are obtained and from the speed at which sheets are removed
from the disks pockets, namely capable of operating in a reliable way at high speeds,
with similarly high productivity.
[0009] This object is achieved by the present invention that concerns a device for storing
up sheets in piles in rotary machines, comprising at least a conveyor belt at the
outlet of which a plurality of equal disks, coaxially and axially spaced from each
other is provided, each disk carrying receiving pockets volutedly arranged towards
the outside; and one or more fixed retaining elements, projecting between said disks
in correspondence with a discharging station of said sheets, characterized in that
the bottom of at least one of the pockets in each of said disks is offset in a radial
direction, towards the disk center, with respect to the bottom of the adjacent preceding
pocket, in the direction of rotation of the disks themselves; and in that at least
a separating means for sheet piles sheets is able to be inserted, in correspondence
with said retaining elements, in the space between said offset pocket bottoms, said
separating means following subsequently the sheets further deposited out of the pockets.
[0010] The presence of said offsetting between the bottoms of two pockets allows in fact
to separate with an extreme precision the consecutive piles, interposing one or more
separating means at the level of the offsetting, the separating means moreover favouring
the removal of the completed piles. In particular the sheet removed from the pocket
immediately preceding the offsetting corresponds to the last sheet on top of a completed
pile, while the sheet removed from the pocket having its bottom radially offset towards
the center corresponds to the first sheet on the bottom of the subsequent pile.
[0011] According to an advantageous feature of the invention, the number of pockets comprised
between two subsequent offsettings is equal to the number of sheets in each pile,
or is a submultiple of said number of sheets, thus allowing the formation of one or
more piles consisting of a well determined number of sheets for each rotation cycle
of the disks.
[0012] According to a further advantageous feature of the present invention, the separating
means are movable between the disks, synchronized therewith, according to a prefixed
cyclic run from an upper position in correspondence with said offsetting(s) to a lower
position below said pockets. Said separating means advantageously comprise one or
more fingers insertable between subsequent piles of sheets.
[0013] These and other advantages will result clearer from the following description, given
illustrative and not limiting purposes, with reference to the accompanying drawings,
wherein:
- figure 1 is a longitudinal sectional view of the device according to a preferred embodiment
of the invention;
- figure 2 is a magnified view of a detail of the device according to the invention;
and
- figure 3 is a cross sectional view of an embodiment of the device according to the
invention.
[0014] Figure 1 shows one of the disks 1 receiving the sheets 2 from a group of cooperating
conveyor belts 3, said sheets being introduced into the pockets 4. The disk 1, rotating
clockwise with the other disks in figure 1, carries the sheets 2 in correspondence
with a discharging station 5.
[0015] In correspondence to the latter there are provided fixed projecting elements 6, inserted
between the disks, that stop the sheets 2 causing their removal from the pockets 4
and their subsequent deposition in the discharging area 5.
[0016] In the vicinity of the projecting elements 6, separating means 7 act between the
disks, said means comprising at least one finger 8 and moving with cyclic movements
synchronized with the disks.
[0017] According to an advantageous feature of the invention at least one pocket 9 is provided,
whose bottom is offset in a radial direction, towards the disks centre, with respect
to the bottom of the adjacent pocket 10 preceding the pocket 9 in the direction of
rotation of the disks themselves.
[0018] In a preferred embodiment the pockets 9 and 10 define in the disks a space 11, not
opened for being occupied by any sheet, that includes the connecting surface 12, for
instance a step, between the bottom surfaces of the pockets 9 and 10.
[0019] According to a further preferential feature the bottoms of the pockets immediately
subsequent to one of said offsettings, before the following offsetting in the direction
of rotation of the disks, consist of curved surfaces with a radius of increasing size.
[0020] Figure 2 is a magnified view of a detail of the device that clearly shows the separating
means 7 in the position in which the relevant fingers 8 intercept the space 11, the
fingers 8 being at the height of the connecting surface 12 of the offsetting between
the bottom of the pockets 9 and 10. The sheet in the pocket 10, stopping against the
projecting elements 6, lies below the fingers 8, while the sheet in the pocket 9,
lies above the fingers 8 and is then separated from the previous one.
[0021] Figure 3 represents a cross sectional view of a preferential embodiment of the device
comprising the disks 1 and the separating means 7, the latter ones being in the position
where the fingers 8 find themselves below the pockets 4.
[0022] According to an advantageous feature of the invention, the separating means 7 are
associated with means for the removal of piles. The latter comprise pivots 13 that
are preferably positioned between each pair of means 7 for the separation of piles,
but with possibility of reciprocal sliding between pivots 13 and means 7.
[0023] The separation between the sheets in the pockets 9 and 10 takes place at the moment
in which the offsetting passes in correspondence to the fingers 8 in the position
in which they appear in figure 1 as indicated by a dashed line. In this position the
sheet contained in the pocket 10 is extracted from said pocket below the fingers 8,
while the sheet contained in the pocket 9, whose bottom is radially offset towards
the disk centre, is extracted above the fingers 8. Figure 2 shows more in detail the
respective position of fingers 8 and sheets in pockets 9 and 10 just when separation
occurs.
[0024] In the moment immediately following the sheets separation of the means 7 are lowered
and, consequently, the fingers 8 accompany the lower sheet as far as the top of the
underlying pile and support the upper sheet during deposition. The movement carries
the fingers 8 below the pockets 4 up to a position of temporary stop wherein, one
or more pivots 13 are inserted between the already partially separated piles to allow
the removal of the underlying pile.
[0025] The offsettings between the bottoms of the pockets on the disks, together with said
means to separate the piles of sheets, provide the device with a great precision in
all applications, independently from the operation speed of the device and from the
materials constituting the sheets.
1. A device for storing sheets in piles by rotary machines, comprising: at least a conveyor
belt at the outlet of which a plurality of equal disks, coaxially and axially spaced
from each other is provided, each disk carrying receiving pockets volutedly arranged
towards the outside; and one or more fixed retaining elements projecting between said
disks in correspondence to a discharging station of said sheets, characterized in
that the bottom of at least one pocket in each of said disks is offset in a radial
direction, towards the disk center, with respect to the bottom of the adjacent preceding
pocket, in the direction of rotation of the disks themselves; and in that at least
a separating means for sheet piles sheets is able to be inserted in correspondence
with said retaining elements, in the space between said offset pocket bottoms, said
separating means following subsequently the sheets further deposited out of the pockets.
2. A device according to claim 1, characterized in that the number of pockets comprised
between two of said subsequent offsettings is equal to the number of sheets in each
pile, or is a submultiple of said number of sheets.
3. A device according to claim 1 or 2, characterized in that the bottoms of the pockets
comprised between two of said subsequent offsets, in the direction of rotation of
the disks, are constituted by curved surfaces with a radius of increasing size.
4. A device according to one of the preceding claims, characterized in that said pockets
having bottoms respectively offset define in each of said disks a closed space, not
to be occupied by any sheet, comprising said offsetting.
5. A device according to one of the preceding claims, characterized in that said separating
means are movable between said disks and synchronized therewith, according to a prefixed
cyclic run from an upper position in correspondence to said offsetting to a lower
position below said pockets.
6. A device according to one of the preceding claims, characterized in that said separating
means comprise one or more fingers that can be inserted between the piles of sheets.
7. A device according to any of the preceding claims, characterized in that said separating
means are associated with means to remove the piles.
8. A device according to claims 6 and 7, characterized in that said means to remove the
piles comprise one or more pivots insertable between the piles in correspondence with
said one or more fingers.