[0001] The present invention relates to a fitting for mounting and centering known tools
on a single punching machine.
[0002] In order to produce holes with different cross-sections and profiles according to
the requirements in the metal sheets being processed, punching machines manufactured
so far can be fitted with templates which are interposed between the hammer of the
machine and the metal sheet to be processed and allow to perforate said sheet for
example with slots, holes with ellipsoidal cross-sections, and others.
[0003] For each one of said profiles and for each one of said templates there is an equal
number of punches, in practice one for each type of hole; although they operate excellently,
they entail multiplying the expenditure in order to have a wide operating choice:
furthermore, not all currently commercially available machines are compatible with
the tools produced by the various manufacturers, and many times this forces the operators
in the field to equip themselves with a plurality of punching machines in order to
have the above mentioned operating range, with an increase in production and maintenance
costs.
[0004] In addition to this, there is always the need to have machines which offer very high
machining precision, in the range of a hundredth of a millimeter, and this characteristic
is currently not available in all known punching machines, due both to problems in
the wear and mechanical play of the moving parts and to actual design problems.
[0005] The technical aim of the present invention is to provide a fitting for mounting and
centering known tools on a single punching machine which allows to use the currently
commercially available production of punches, regardless of the company which manufactures
them, while maintaining the possibility of achieving higher part machining precision
than currently obtainable.
[0006] This aim is achieved by a fitting for mounting and centering tools as defined in
the accompanying claims.
[0007] Further characteristics and advantages of the invention will become apparent from
the description of a preferred but not exclusive embodiment of a fitting for mounting
and centering known tools on a single punching machine, illustrated only by way of
non-limitative example in the accompanying drawings, wherein:
figure 1 is a schematic top view of the present invention in a possible embodiment;
figure 2 is a side view thereof.
[0008] With particular reference to the above figures, the reference numeral 1 generally
designates a fitting for mounting and centering known tools on a single punching machine,
which is constituted by a base 2 for supporting metal sheets 3, above which a turret-like
head 4 is operatively mounted.
[0009] Said head is provided with a single hammer or tool means 5. Moreover, a vertical
column 6 is laterally associated with the head, said vertical column 6 articulating
an arm 7 which rotates in a vertical plane along a circular path.
[0010] The free end of the arm 7 is equipped with a prism-shaped seat 8 which is affected
by a through seat 8a for accommodating punches 9 of a known type after interposing
adapter elements which are not illustrated in the drawings.
[0011] Elastic compression means 10 are provided between the hammer 5 and the prism-like
seat 8, said compression means being arranged to automatically extract the punch 9
from the metal sheet 3 once punching has occurred; said elastic means 10 are constituted
by at least one large helical spring 11 which is coiled around the punch 9, coaxially
thereto, and is arranged to cooperate with a cap 12 in an upward position and with
a circular collar 13 in a downward position and extract by contrast the punch 9 from
the metal sheet 3 once punching has occurred; said collar is associated with the prism-like
seat 8 with the interposition of a plurality of elastic compression springs 14.
[0012] The active position of the arm 7 is kept stable by virtue of related elements 15
which consist of at least one hydraulically actuated cylinder 16 which is arranged
horizontally on the punching machine and whose stem 16a extends tangentially to the
lateral surface of the prism-like seat 8 until it enters a shaped recess 17 defined
therein.
[0013] Finally, the fact is stressed that the seat 18 for the accommodation of the hammer
5 and the recessed shape 19 of the die 2 are produced in a single boring step which
makes them absolutely concentric.
[0014] The operation of the invention can be deduced intuitively from the above description:
in the non-interference position of the arm 7, shown in figure 1, the prism-like seat
8 is ready to receive a commonly commercially available punch, which is inserted in
the through seat 8a after interposing an adapter element which is not illustrated
in the drawings.
[0015] Once the locking of the punch in the prism-like seat 8 is complete, the arm 7 is
rotated until the axes of the hammer 5 and of said prism-like seat 8 are exactly centered
vertically; in this configuration, the axis of the recessed shape 19 is also exactly
centered with respect to the preceding ones, by virtue of the machining performed
in order to define it, which entails, in a single machining step, the boring which
generates the seat 18 for the snug-fit accommodation of the hammer 5 and the shape
19 itself. Once centering has occurred, the cylinder 16 is actuated, and its stem
16a, by protruding therefrom, engages the recess 17, keeping the arm 7 motionless
during the punching step.
[0016] Once the active step of said punching step, which entails the compression of the
large spring 11, has ended, the spontaneous expansion of said spring facilitates the
extraction of the punch 9 from the metal sheet 3; the stem 16a is retracted and the
arm 7 can, if required, be rotated again into the configuration in which it does not
interfere with the hammer 5. Subsequently the punch 9 can be replaced in the prism-like
seat 8 with another one which has a different cross-section and is in any case of
a known type.
[0017] In practice it has been observed that the invention thus described achieves the intended
aim.
[0018] The invention thus conceived is susceptible to modifications and variations, all
of which are within the scope of the inventive concept; thus for example, the hydraulically
actuated cylinder 16 can be replaced with a rotating pawl whose hook can be precisely
inserted in the recess 17. Furthermore, all the details may be replaced with other
technically equivalent elements.
[0019] In the practical execution of the invention, the materials employed, as well as the
dimensions, may be any according to the requirements without thereby abandoning the
protective scope of the following claims.
[0020] Where technical features mentioned in any claim are followed by reference signs,
those reference signs have been included for the sole purpose of increasing the intelligibility
of the claims and accordingly such reference signs do not have any limiting effect
on the scope of each element identified by way of example by such reference signs.
1. Fitting for mounting and centering tools on a single punching machine comprising a
base (2) for supporting metal sheets (3) above which a turret-like head (4) is operatively
mounted, said head (4) being provided with a related hammer means (5), characterized
in that a vertical column (6) is provided laterally to said hammer means (5) and is
associated with said head (4) for the rotary articulation, in a horizontal plane,
of an equally horizontal arm (7) whose free end is provided with at least one prism-like
seat (8) which has a snug-fit through seat (8a) for punches (9), said arm (7) being
rotatable from a position which does not interfere with the hammer means (5) to a
position in which the seat (8) and the related punch (9) accommodated therein are
rotated so as to be vertically centered between their own axes and the axis of the
hammer means (5), elastic compression means (11) being provided, between said hammer
means (5) and said prism-like seat (8), for the automatic extraction, by contrast,
of the punch (9) from the metal sheet (3) once punching has occurred.
2. Fitting according to claim 1, characterized in that locking means (15) are provided
to lock the arm (7) in its active configuration.
3. Fitting according to claims 1 or 2, characterized in that said locking means (15)
are constituted by a hook which is supported by a rotating pawl which is suitable
to snugly enter a corresponding shaped recess (17) defined on the perimetric face
of the prism-like seat (8).
4. Fitting according to claims 1 or 2, characterized in that said locking means (15)
are constituted by at least one hydraulically actuated cylinder (16) which is rigidly
supported by said punching machine and is arranged so that its axis is horizontal,
the stem of said cylinder (16) being orientated tangentially with respect to the outer
perimeter of the prism-like seat (8) in a centered configuration with respect to the
hammer means (5), the free end of said stem being snugly insertable in a corresponding
shaped recess (17) defined on the perimetric face of the prism-like seat (8).
5. Fitting according to one or more of the preceding claims, characterized in that said
hammer means (5) is accommodated in a corresponding seat (18) defined coaxially to
an underlying die (2) of the punching machine.
6. Fitting according to one or more of the preceding claims, characterized in that said
elastic compression means (11) are constituted by at least one large helical spring
which is coiled perimetrically at the upper end of the punch (9), said helical spring
being retained by a related upper cap (12) and resting, in a downward position, on
a circular collar (13) which is associated with said prism-like seat (8), whereat
elastic compressing springs (14) are interposed between the prism-like seat (8) and
the circular collar (13).
7. Fitting according to one or more of the preceding claims, characterized in that adapter
elements are provided to accommodate the punch (9) into the prism-like seat (8).