[0001] The invention relates to an automatic burner control device for a gas appliance,
suitable in particular for a boiler of a central heating system.
[0002] Such automatic burner control devices are known from practice and substantially comprise
an electronic circuit, often provided with a microprocessor, by means of which the
operation of the gas appliance is controlled and monitored. The automatic burner control
device effects, for instance, the ignition of the (main) burner at the times when
heating is required, or the extinguishment of the burner.
[0003] The automatic burner control device also controls the fan for supplying combustion
air and, in the case of a central heating system, the operation of the circulating
pump. Further, the automatic burner control device can monitor a pilot flame In the
case of a central heating boiler that is combined with a hot-water provision, such
as a water heater, an automatic burner control device can also control the valve that
provides the supply of heating water to the water heater.
[0004] The automatic burner control device can also detect troubles and, if necessary, switch
off the gas appliance. Regularly occurring troubles are, for instance, too high a
boiler temperature, deficiency of air, deficiency of gas, ignition failure, and the
like. In the event of such troubles, the automatic burner control device is locked
and the gas appliance is switched off. Typically, the nature of the troubles is indicated
by a code, for instance a figure, on a display device, so that the user or serviceman
is able to see which type of trouble is involved.
[0005] A drawback of the known automatic burner control device is that the serviceman, it
is true, can see the trouble code at the time when he finds himself near the gas appliance,
but he cannot see whether the trouble has already occurred before and if so, how often.
Neither can he see whether any other troubles have perhaps occurred before, since
in most cases, the user will first try and bring the gas appliance back into operation
himself before calling for a serviceman's assistance. In the case of some kinds of
trouble, the gas appliance will be functioning normally again for some time after
the trouble, and in those cases it may take considerable time and a relative large
number of troubles may occur before the serviceman is on the spot. Information about
the number of troubles, the frequency of the troubles and the nature of the previous
troubles can then only be obtained at second hand and is often not very accurate.
[0006] From Patent Abstracts of Japan, Vol. 14, No. 135 (M-949) (4078), March 14, 1990 (&
Japanese patent application 63-153909), a similar trouble detector for a gas appliance
is known, which is connected to an automatic burner control device and comprises a
memory element in which the nature of the trouble that has occurred can be stored.
Also provided is a connecting gate for a computer. However, information about the
number of previous troubles is not stored in the memory of the known device.
[0007] From Patent Abstracts of Japan, Vol. 16, No. 90 (M-1218), March 5, 1990, a trouble
detector for a combustion appliance is known, which incorporates a memory element
for temporarily storing a number of troubles which occurred in the past. The known
trouble detector can be read out at a distance via a transceiver connection by a control
device disposed at a distance. A drawback of this construction is that the trouble
detector and the automatic burner control device are not integrated into one unit.
[0008] The object of the invention is to overcome the abovementioned drawbacks and generally
to provide a compact, effective and simple automatic burner control device.
[0009] To that end, according to the invention, an automatic burner control device of the
type described is characterized in that the memory is designed to register, in addition
to the nature of a trouble, the number of times that a trouble has occurred in the
past, and that the automatic burner control device comprises a programmable unit,
which is connected to the connecting gate for reading out the memory and can be (re)programmed
via the connecting gate.
[0010] The invention will be further described hereinafter with reference to the accompanying
drawing.
[0011] The drawing schematically shows an automatic burner control device 1, comprising
a housing 2, containing an electronic circuit 3 usually mounted on a single printed
circuit board. The automatic burner control device has a plurality of connecting possibilities,
schematically shown at 4, for lines leading to various parts which belong to the gas
appliance, such as a pilot flame burner, an ignition, a main burner, a gas valve,
a fan, a circulating pump, a temperature sensor and the like. Further, a display device
is shown at 5, which may comprise, for instance, an LCD-screen or a plurality of LEDs,
by means of which, in the event of trouble, the nature of the trouble can be displayed
in code.
[0012] In the example shown, the automatic burner control device also comprises a microprocessor,
schematically shown at 6.
[0013] According to the invention, the automatic burner control device is further provided
with a memory 7, wherein, upon occurrence of a trouble, the corresponding trouble
code is stored. It is possible to store each individual trouble separately. It is
also possible to store each type of trouble together with the number of times that
the trouble has occurred. After the first time, only the factor indicating the number
of previous troubles of the same nature needs then to be changed. To this end, the
memory can, for instance, be divided into a number of sections, each corresponding
with a predetermined type of trouble. The circuit can be designed such that information
can be visualized via the display device 5, with or without a command being given
first, for instance via a push button. However, in order to do so, the display device
must be adapted to the amount of data to be displayed.
[0014] Other information, not directly related to troubles, could also be stored in the
memory 7. The memory 7 is preferably a non-volatile memory, so that the information
stored will not be lost in the event of a power cut.
[0015] According to a preferred embodiment of the invention, the automatic burner control
device comprises a special connecting gate 8, which is suitable for connecting a service
device, for instance a service computer, and through which the memory 7 can be read
out directly or indirectly, for instance via the microprocessor, if present. The gate
8 may also be designed to (re)program the automatic burner control device.
[0016] The connecting gate 8 can advantageously be a standardized serial interface of the
type RS 232. The serviceman can connect his service computer or a specially designed
service device to the connecting gate and read out the nature of the trouble, as well
as information about any previous troubles, at least since the previous visit by the
serviceman. This information can also be printed if a printer is coupled to the service
computer or the service device.
[0017] According to a further elaboration of the invention, the automatic burner control
device can comprise a time measuring circuit, indicating for each trouble the date
and time of its occurrence. In that case, this information can also be stored in the
memory. It would also be possible to store similar information regarding the renewed
operation of the appliance after a trouble and any other events of interest. Via the
connecting gate, the serviceman may then have a complete overview of the course of
the operation of the gas appliance over time. When a time measuring circuit is used,
a separate power supply in the form of an accumulator or a battery could be used,
or an emergency supply, automatically taking over the supply of energy in the event
of a power cut.
[0018] Also in the case where no time measuring circuit is present, the connecting gate
offers the possibility of temporarily providing a service computer with a time measuring
device and, optionally, of connecting a printer, so that the serviceman can still
obtain a complete overview of a limited period. Of course, the connecting gate also
offers the possibility of reading out the memory or the operation of the automatic
burner control device and hence of the gas appliance at a distance, or of (re)programming
the automatic burner control device at a distance.
[0019] It is observed that after the foregoing, various modifications will readily occur
to anyone skilled in the art. For instance, if a special connecting gate is present,
through which the contents of the memory can be read and displayed, the conventional
display device 5, which exclusively displays the trouble code, could optionally be
omitted.
[0020] These and similar modifications are considered to fall within the scope of the invention.
1. An automatic burner control device for a gas appliance, suitable in particular for
a boiler of a central heating system, comprising a memory, wherein, during operation,
information is stored concerning the nature of a trouble occurring and the number
of times that troubles occur, and further comprising a connecting gate through which
the contents of the memory can be read,
characterized in that the memory is designed to register, in addition to the nature
of a trouble, the number of times that a trouble has occurred in the past, and that
the automatic burner control device comprises a programmable unit, which is connected
to the connecting gate for reading out the memory and can be (re)programmed via the
connecting gate.
2. An automatic burner control device according to claim 1, characterized in that the
connecting gate forms a standardized serial interface.
3. An automatic burner control device according to any one of the preceding claims, characterized
in that the automatic burner control device comprises a time measuring circuit, indicating
at least for each trouble the date and time of its occurrence, which information is
stored in the memory.
4. An automatic burner control device according to any one of the preceding claims, characterized
by a display device capable of displaying the contents of the memory.
5. An automatic burner control device according to any one of the preceding claims, characterized
in that the memory is a non-volatile memory.
6. A central heating boiler, characterized by an automatic burner control device according
to any one of claims 1-5.